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Condair DL Series Operation Manual

Adiabatic air humidification system
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OPERATION MANUAL
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Summary of Contents for Condair DL Series

  • Page 1 READ AND SAVE THESE INSTRUCTIONS OPERATION MANUAL...
  • Page 2 Thank you for choosing Condair Contact Proprietary Notice Liability Notice Copyright Notice ©...

  • Page 3: Table Of Contents

    Contents Introduction For your safety Product Overview Operation Operating the Condair DL control software...
  • Page 4 Maintenance and Replacement of components Fault elimination Taking out of service/Disposal Appendix...

  • Page 5: Introduction

    Introduction General Condair DL Notes on the operation manual Limitation Condair DL commissioning operation maintenance troubleshoot- well trained personnel being...
  • Page 6 Symbols used in this manual CAUTION! damage and/or malfunction of the unit or other material assets WARNING! injury to persons DANGER! severe injury or even death of persons Safekeeping Language versions...

  • Page 7: For Your Safety

    For your safety General may only be carried out by specialist who are well trained Intended use or air ducts chapter 9.1 that all the information contained in this operation manual are observed (in particular the safety instructions)
  • Page 8 DANGER! Risk of electric shock! The control unit of the Condair DL and the pump inside the central unit (if applicable) are mains powered. Live parts may be exposed when the control unit and/or the central unit is/are open. Touching live parts may cause severe injury or danger to life.

  • Page 9: Product Overview

    Product Overview Models overview Condair DL . Type A Type B with without Product designation / Which model do you have...
  • Page 10 Condair DL (NO) <Control unit On/Off> Fig. 1:...
  • Page 11 Functional description Control...
  • Page 12 Monitoring Hygiene function/Flushing...
  • Page 13 Hydraulic diagram (NC) Type A without Type A with Type B with Type B without Y10 (NO) Fig. 2:...
  • Page 14 System overview Condair DL Fig. 3:...
  • Page 15 Condair DL Fig. 4:...
  • Page 16 Overview control unit Condair DL <Control unit On/Off> Fig. 5:...
  • Page 17 Overview central unit Condair DL Fig. 6:...

  • Page 18: Operation

    Operation First-time commissioning...
  • Page 19 Display and operating elements <Control unit On/Off> Fig. 7: DANGER! Risk of electric shock! <Control unit On/ Off> electrical isolator must be switched off before open the control unit...
  • Page 20 Recommissioning after interruption of operation DANGER! Damaged systems and/or systems with damaged or faulty installations must not be operated. WARNING! Put the system into operation only if the ceramic plates are correctly positioned and the post-evaporation unit correctly sealed. Switch on the electrical isolator in the mains supply line <Control unit On/Off>...
  • Page 21 Notes on operation 4.4.1 Important notes on operation every 23 hours for aprrox. 300 seconds 4.4.2 Remote operating and fault indication Activated When? remote indication relay "Error" "Service" "Unit on" 4.4.3 Inspections during operation chapter 4.5...
  • Page 22 4.4.4 Flushing of the internal water system Note: <Drain> <Flushing> <Yes> <Cancel>...
  • Page 23 4.4.5 Performing a pressure release of the water system CAUTION! <Drain> <Pressure Release> <Yes> <Cancel>...
  • Page 24 Decommissioning the system chapter 4.4.5 <Control unit On/Off> Disconnect then control unit from the mains supply DANGER! Risk of electric shock! condensers, which under certain circumstances may remain loaded with a potentially deadly voltage for a certain amount of time, after the control unit has been separated from the wait at least 10 minutes after the control unit has been separated from the mains and make pump are free of voltage before starting any work on these components.

  • Page 25: Operating The Condair Dl Control Software

    Operating the Condair DL control software Standard operating display normal operating standard operating display chapter 5.1.1 chapter 5.1.2 Fig. 8:...
  • Page 26 5.1.1 Operating status indication Operating status indication Description 5.1.2 Maintenance and malfunction indications Operating status indication Description chapter 5.5.2 chapter 5.5.2...
  • Page 27 Operating status indication Description Navigating/Operating the Condair DL control software Navigation element Action...
  • Page 28 Information functions 5.3.1 Accessing support information <Help> 5.3.2 Accessing system information <About> Service Tab Operating Hours Next Service Next Disinfection Remain. Capacity...
  • Page 29 Operating Tab Conductivity Lower Limit Water Temperature Ag-Ion Current Target Ag-Ion Curr. Capacity Max. Capacity Pump current FC Enable...
  • Page 30 Disinfection pump Disinfection Level General Tab Device Type Software Version Driver Board A Version Driver Condu. Version Driver AgIon Version Serial Number Graph Export Trend Data...
  • Page 31 Features Tab Manual Capacity A Leak Sensor Disinfection Air Cleaning Ext. Pipe Flush Softstart...
  • Page 32 Network Tab Modbus Network Modbus Modbus Address Online Status IP Address BACnet MSTP Network / BACnet IP Network BACnet BACnet MSTP Network BACnet MSTP MAC BACnet IP Network Node ID Online Status IP Address...
  • Page 33 5.4.1 0335 5.4.2 Operation Tab Manual Capacity A 100 % 20 ... 100 % Drain Timer Tab Function Start Time...
  • Page 34 5.4.3 Basic Tab Source Analog Analog Modbus BACnet Control Mode CH 1 Demand On/Off Demand RH P RH PI Signal Type Hum 0-10 V 0-5V, 1-5V 0-10V 2-10V 0-20V 0-16V 3.2-16V 0-20mA 4-20mA...
  • Page 35 PI Control Parameter Tab Setpoint Note 40 %rh 0 ... 95 %rh Band Channel 1 Note 15 %rh 6 ... 65 %rh ITime Channel 1 Note 5 minutes 1 ... 60 minutes Sensor Broken Tab Limit Note 0.0 ... 10.0 %...
  • Page 36 5.4.4 Basic Tab Date 00/00/0000 Time 12:00 Language depending on the country different dialogue languages Units depending on the country Metric Imperial Contrast 1 (weak contrast) ... 31 (strong contrast) Brightness 1 (dark) ... 100 (white) LED Brightness 1 (weak) ... 100 (bright) Time/Date Tab Date Format DD/MM/YYYY...
  • Page 37 5.4.5 Network Parameters Tab IP Type DHCP DHCP Fixed IP Address Subnet Mask Default Gateway Primary DNS Secondary DNS MAC Address Host Name...
  • Page 38 BACnet Parameters Tab BACnet MSTP BACnet/IP Important: regarding the setting of the individual BACnet parameters as well as the wiring of the Condair DL for the BACnet Ip or BACnet MS/TP communication, please observe the instructions in the sepa- your Condair representative.
  • Page 39 Remote Fault Indication Tab Indication Service Service Warning Safety Loop Ag+ Exchange Fault Fault Warning...
  • Page 40 Maintenance functions 5.5.1 Accessing the "Service" submenu 0335 5.5.2 General Service Tab Activation Code...
  • Page 41 General Service Tab Operation Commissio. Reset Ag Reset System Service Reset Disinfection Reset Fault/Service History Tab Fault History Service History Export History chapter 7.5...
  • Page 42 Diagnostics Tab Input Diagnostics chapter 5.5.2.1 Relay Diagnostic chapter 5.5.2.2 5.5.2.1 Control Tab Humidity Control Safety Loop Control Enable Hydraulic Tab FC Error...
  • Page 43 Pump Current Conductivity Tab Conductivity Water Temperature Ag-Ion Tab Ag-Ion Current Disinfection pump Tab Disinfection Level...
  • Page 44 Hygiene&Safety Tab Leak Sensor 24V External Supply 10V External Supply 5V Per.Supply 5.5.2.2 General Tab Running Service Fault...
  • Page 45 Administration settings 5.6.1 Accessing "Administrator" submenu 0335 5.6.2 Switching on/off password protection and software updates function - submenu "Administrator" Password settings Tab Setpoint Password 0335 Main Menu Password 0335...
  • Page 46 Software Update Tab Software-Update chapter Driver Board A Update chapter 6.8 Driver Condu. Update chapter 6.8 Driver AgIon Update chapter 6.8 Software Settings Tab Load Contact Info Page Manually Load Contact Info...
  • Page 47 Maintenance and Replacement of components Important notes on maintenance the owner General notes Safety DANGER! Risk of electric shock! Condair DL out of operation as described in chapter 4.5 and secure the system against inadvertent power-up. CAUTION! Prevention: DANGER! the bacterium which causes Legionnaire’s disease) may grow in the water system and in the...
  • Page 48 Condair DL two stages periodical check- total system service chapter 6 Hygiene Service For carrying out a total system service your Condair representative offers maintenance contracts. For this purpose please contact your Condair representative. 6.2.1 Periodical checking monthly...
  • Page 49 6.2.2 Total system service The basic rule is: when the "Service" message appears, or at least once a year, the implementation of a total system service is obligatory. Resetting the "Service" message maintenance due message chapter 6.7 Item Work to be carried out Check hoses and connections for sealing detergent and disinfectant Post-evaporation unit...
  • Page 50 Item Work to be carried out Check the drain pan behind the post evaporation unit for collection of Drain pan residual water evaporation unit) with a combined detergent and disinfectant Components installed upstream in the water supply line Important Electrical installation Determine the bacterial count at the water connection to the central unit bacterial count Bacterial count...
  • Page 51 Notes on cleaning and cleaning agents CAUTION! sive substances DANGER! Do not use...
  • Page 52 Removal and installation of components 6.4.1 Removal and installation of the ceramic plates WARNING! Risk of injury The ceramic plates of the post-evaporation unit are porous and have partial sharp edges. You may injure your hands on this sharp edges or may injure your eyes by splintering ceramic parts when handling the ceramic plates.
  • Page 53 Installation of the ceramic plates Fig. 10: must not be reinstalled Important!
  • Page 54 6.4.2 Fig. 11: damaged o-rings must be replaced.
  • Page 55 6.4.3 Fig. 12: chapter 6.4.2 Damaged parts must be replaced Important!
  • Page 56 7 days out of operation chapter 4.5 release the pressure in the water system CAUTION! CAUTION! Important must be sent to the local Condair representative for correct disposal...
  • Page 57 Important out of operation chapter 4.5 release the pressure in the water system Important! chapter 4.5 Important chapter 4.4.4...
  • Page 58 Resetting the maintenance counter 0335 <Yes> <No>...
  • Page 59 Performing software updates <Control unit On/Off> Note <Control unit On/Off> <Menu> Software Update Driver Board A Update Driver Condu. Update Driver AgIon Update CAUTION! Note...
  • Page 60 DANGER! Risk of electric shock! The control unit of the Condair DL and the pump inside the central unit (if applicable) are mains powered. Live parts may be exposed when the control unit and/or the central unit is/are open. Touching live parts may cause severe injury or danger to life.
  • Page 61 Fault indication Warning Fault Warning If the cause of the malfunction disappears of its own accord within a certain period of time, the alarm message will automatically switch off otherwise an fault message is triggered. chapter 5.4.5 Fault...
  • Page 62 Malfunction list Code Message Information Warning Fault Possible causes Remedy Smart Card UO missing CTRL Reset Safety Loop Water Missing! Pump Current...
  • Page 63 Code Message Information Warning Fault Possible causes Remedy Service Demand Snsr BMS Timeout Water Temp. Limit Water Temp Snsr Disinfection Out of Commissioning chapter 5.5.2...
  • Page 64 Code Message Information Warning Fault Possible causes Remedy Level Disinf.Pump Leak Sensor Ag-Ion Service Activation Pr.Sens.Inlet AgIon Broken AgIon Shortcut...
  • Page 65 Code Message Information Warning Fault Possible causes Remedy AgIon Test No pressure Conduct. Sensor Limite Permeate Condu Permeate Keep Alive USB Logger Driver Missing Driver defective...
  • Page 66 Code Message Information Warning Fault Possible causes Remedy Driver ID wrong Driver Incompat- ible Local 24VSupply Local 5V Supply Local Ref Supply Pressure Instable FC Error FC Current Per. 5V Supply Ext. 24V Supply...
  • Page 67 Code Message Information Warning Fault Possible causes Remedy Ext. 10V Supply E100 DO Yx (e.g. DO Y5) E107 E110 DO Y10 E111 E113 E118 Water Temp. E153...
  • Page 68 Malfunctions without indication Failure Cause Remedy Residual water in the sec- tion of the duct outside the drain pan. Condair permanently. Spray valves open and close continually. capacity is not reached Booster pump starts too late or not at all...
  • Page 69 <Control unit On/Off> <Menu> Service > Fault/Service History Tab > Export History Important! If you want to export fault and service history lists from different Condair hu- exported, are overwritten without warning on the USB memory stick! Resetting the fault indication <Control unit On/Off>...
  • Page 70 Replacing the fuses and backup battery in the control unit DANGER!
  • Page 71 Taking out of service/Disposal Taking out of service chapter Disposal/Recycling...
  • Page 72 Technical data with with Dimensions/Weight Hydraulic Electric Sound level...
  • Page 73 Hygiene Communication Interfaces RS 485 Water without any additives Ambient conditions operation Ambient conditions storage Protection class IP22 IP22...
  • Page 74 Options with without Options...
  • Page 75 Appendix 10.1 CE declaration of conformity Konformitätserklärung Declaration of conformity Déclaration de conformité erklären in alleiniger Verantwortung, Condair DL A Condair DL B EN 61000-6-2 EN 61000-6-3 EN 60335-1 EN 60355-2-88 2006 / 42 / EC 2014 / 30 / EU...
  • Page 78 Notes...
  • Page 79 Warranty...

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