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Summary of Contents for Condair DRAABE HighPur
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Humidification system DRAABE HighPur...
- Page 2 (including extracts thereof) may not be reproduced or passed on, nor may the contents thereof be used by or passed on to any third party without the written permission of Condair Group AG. Any infringements are punishable and entail a liability for damages.
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Page 3: Table Of Contents
Contents Introduction 1.1 First things first! Notes on the installation and operating instructions For your safety Intended use General safety notices Product overview Functional description Equipment overview Equipment structure 3.3.1 TurboFogNeo 1, 2, 2x1 and 2x2 3.3.2 TurboFogNeo 8 3.3.3 NanoFogEvolution / NanoFogSens High-pressure nozzles 3.4.1 Design... - Page 4 Maintenance Check Maintenance Replacement of nozzles Replacing the nebulizers Troubleshooting Error list Technical data 10.1 Technical data DRAABE TurboFogNeo 1, 2, 2x1 and 2x2 nebulizer 10.2 Technical data DRAABE NanoFogEvolution/Sens nebulizer 10.3 Technical data DRAABE TurboFogNeo 8 nebulizer Electrical cable specifications 11.1 Connection cable for nebulizers Appendix 12.1...
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Page 5: Introduction
Different system components are available depending on application and performance requirements. Higher humidification output has an impact on various system parts. Some accessories are not essen- tially required. Others are part of the standard configuration. Please see the customer-specific system diagram or contact your Condair representative for further information on accessory components and/ or individual customer solutions. The explanations in these installation and operating instructions are limited to: –... - Page 6 Storage Please keep these installation and operating instructions in a safe place where they can be accessed at all times. If the documentation is lost, please contact your Condair representative. Language versions These installation and operating instructions are available in various languages. For more information, please contact your Condair representative.
- Page 7 Definitions – Raw water: Raw water/mains water refers to drinking or tap water. – Soft water: Soft water refers to water produced by a softener. The water softening process involves replacing the water hardeners calcium and magnesium with sodium. – Pure water (RO water): Pure water or reverse osmosis water (RO water) refers to water demineralized by the pure water system (DRAABE DuoPur).
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Page 8: For Your Safety
– If it can be assumed that safe operation is no longer possible, then the humidification system must be shut down immediately, safeguarded against accidental switching on and Condair must be informed. This may occur under the following circumstances: –... - Page 9 – Apart from the work described in this manual, no further interventions may be carried out on the humidification system. – Only use original Condair accessories and spare parts. – No modifications may be made to the humidification system without the written consent of Condair. – Any changes to the system are subject to approval from Condair's customer service or persons authorized by Condair prior to it being started up for the first time.
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Page 10: Product Overview
Product overview Functional description Only water for nebulization and the power supply must be supplied to the nebulizers as single-substance nebulizers. For all types, the water supply is provided by the DRAABE DuoPur/TrePur/HighPur high-pressure pure water system and the power supply is provided via the DRAABE HumPower II (120-230 VAC, 50-60 Hz and 24VDC). -
Page 11: Equipment Overview
Equipment overview Number of Nebulizer Name of device Humidification output [l/h] nozzles TurboFogNeo 1 2.0 - 2.5 TurboFogNeo 2 2.0 - 5.0 TurboFogNeo 2x1 2.0 - 5.0 TurboFogNeo 2x2 4.0 - 10.0 TurboFogNeo 8 8.0 - 20.0 NanoFogEvolution NanoFogSens The humidification output depends on the selection of the corresponding high-pressure nozzle. The minimum power for equipping with S nozzles and the maximum possible power for equipping with L nozzles are specified. -
Page 12: Equipment Structure
Equipment structure 3.3.1 TurboFogNeo 1, 2, 2x1 and 2x2 Figure shows TurboFogNeo 1 Figure shows TurboFogNeo 2x2 Fig. 1: Equipment structure TurboFogNeo 1, 2, 2x1 and 2x2 2x connection for quick coupling of the Three-part wall bracket for mounting and high-pressure ring line to the atomizer horizontal alignment of the device. -
Page 13: Turbofogneo 8
3.3.2 TurboFogNeo 8 Fig. 2: Equipment structure TurboFogNeo 8 Quick coupling for the hydraulic connection 8x high-pressure nozzle Socket with pin contacts for connecting the 8x fan outlet opening supply voltage Fan grid for air inlet 4x eyelet for fastening the chains (ceiling in- stallation) Product overview... -
Page 14: Nanofogevolution / Nanofogsens
3.3.3 NanoFogEvolution / NanoFogSens Fig. 3: Equipment structure NanoFogEvolution / NanoFogSens High-pressure hose with quick coupling for Wall mounting bracket for wall mounting hydraulic connection High-pressure nozzle Supply line for the electrical connection with Fan outlet opening angular coupling Product overview... -
Page 15: High-Pressure Nozzles
High-pressure nozzles 3.4.1 Design 1 Filter insert 40μm 2 Nozzle hole / nozzle opening 3 Notch for attaching the nozzle wrench when replacing the nozzle Fig. 4: High-pressure nozzle design 3.4.2 Properties The nozzles mainly differ in terms of the liter output during operation. The design and properties are identical. -
Page 16: Installation Overview
Installation overview Fig. 5: Installation overview High-pressure ring line (DN8/DN4), supply Stub from high-pressure ring (DN4) and return from high pressure pulsation Control line to (further) nebulizers, max. system 10 pcs. per HumPower Fixed connection for the supply voltage (120- Junction box 230VAC) of the nebulizer / HumPower (optional when connecting a nebulizer) -
Page 17: Mounting The Nebulizers
Mounting the nebulizers General information on positioning The following information on positioning must be referred to and complied with: – There must be no deflector surfaces facing in the direction of the mist. Otherwise, condensation or precipitation – and therefore dripping water – may occur. – The air space in front should be free at a 90° angle and a distance of 4 m. –... -
Page 18: Assembly Draabe Turbofogneo 1, 2, 2X1, 2X2
Assembly DRAABE TurboFogNeo 1, 2, 2x1, 2x2 5.2.1 Positioning DRAABE TurboFogNeo 1, 2, 2x1, 2x2 A – Ceiling distance B – Ground clearance 90° C – Free air gap to the front Fig. 6: Positioning TurboFogNeo 1,2,2x1,2x2 Equipment type Ceiling distance (A) Ground clearance (B) Free air gap (C) TurboFogNeo 1... -
Page 19: Mounting Draabe Turbofogneo 1 And 2
5.2.2 Mounting DRAABE TurboFogNeo 1 and 2 ø6.5 mm Fig. 7: Mounting DRAABE TurboFogNeo 1 and 2 nebulizers 5.2.3 Mounting DRAABE TurboFogNeo 2x1 and 2x2 ø10 mm 2 0 0 Fig. 8: Installing a wall bracket with two supporting brackets for DRAABE TurboFogNeo 2x1 and 2x2 nebulizers Mounting the nebulizers... -
Page 20: Mounting Draabe Turbofogneo
Mounting DRAABE TurboFogNeo 8 5.3.1 Additional information on positioning DRAABE TurboFogNeo 8 – The maximum installation height should not be exceeded so as to not make access unnecessarily difficult. – The air space in front should be free at a 360° angle and a distance of 4 m. (For further details, see the graphic below) –... - Page 21 5.3.3 Mounting DRAABE TurboFogNeo 8 1200 mm 1400 mm Chain length approx. 1.2 m Chain length approx. 1.8 m Fig. 10: Hole dimensions for chain suspension – DRAABE TurboFogNeo 8 Mounting the nebulizers...
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Page 22: Mounting Nanofogevolution / Nanofogsens
Mounting NanoFogEvolution / NanoFogSens 5.4.1 Additional information on positioning NanoFogEvolution / NanoFogSens Lay the stub and cable to the wall bracket in a cable duct (45 x 30 mm). To make it easier to replace the nebulizer, make one cut in the cover of the cable duct at a distance of 30 cm from the wall bracket. 5.4.2 Positioning NanoFogEvolution / NanoFogSens 90°... -
Page 23: Mounting Nanofogevolution / Nanofogsens
5.4.3 Mounting NanoFogEvolution / NanoFogSens ø3 .5 mm ø3 .5 mm Fig. 12: Wall and ceiling mounting DRAABE NanoFogEvolution / NanoFogSens nebulizers Mounting the nebulizers... -
Page 24: Hydraulic Connection Of The Nebulizers
Hydraulic connection of the nebulizers Installing the high-pressure hose The water is pressurized up to 85 bar and is fed from the removable console of the high-pressure pure water system (HighPur, TrePur, DuoPur) into the high-pressure loop (DN8/DN4, max. 800 m). The indi- vidual nebulizers are supplied from the high-pressure ring (stub, DN4, max. -
Page 25: Compressing The High-Pressure Hoses
Compressing the high-pressure hoses Incorrect compression Correct compression Fig. 13: Compressing the high-pressure hoses High-pressure hose Plastic disc Union nut Ferrule Pressing dimensions Hose Internal Fitting Ferrule Ferrule diam- Tolerance in Pressing dimen- diameter in diameter, eter, pressed sions setting at the non-pressed in mm measuring screw... -
Page 26: Electrical Connection Of The Nebulizers
Electrical connection of the nebulizers General connection instructions The documentation does not cover installation of the mains power. However, it does contain requirements for the latter. The installation of the electrical components of the DRAABE nebulizer high-pressure pure water system is described, as is the location for installing the mains power. Notes on electrical installation: –... -
Page 27: Connection Draabe Turbofogneo 1, 2, 2X1, 2X2
Connection DRAABE TurboFogNeo 1, 2, 2x1, 2x2 The scope of delivery of the quick installation kit (SMB) comprises a pre-packed 3 m supply cable, incl. plug (socket side) [3], and a junction box [2]. Only the supplied supply cable [3] may be used to connect the nebulizer. -
Page 28: Connection Draabe Turbofogneo
Connection DRAABE TurboFogNeo 8 The scope of delivery of the quick installation kit (SMB) comprises a pre-packed 3 m supply cable, incl. plug (socket side) [3], and a junction box [2]. Only the supplied supply cable [3] may be used to connect the nebulizer. -
Page 29: Connection Draabe Nanofogevolution / Nanofogsens
Connection DRAABE NanoFogEvolution / NanoFogSens The scope of delivery of the quick installation kit (SMB) comprises a pre-packed 3 m supply cable, incl. plug (socket side) [3], and a junction box [2]. Only the supplied supply cable [3] may be used to connect the nebulizer. -
Page 30: Maintenance
Maintenance If abnormalities or malfunctions are detected during checks, Condair Customer Service must be informed immediately. Checks must only be carried out by trained personnel. The operator is responsible for checking the suitability and training of personnel. For hygiene reasons, we recommend disinfecting the entire water supply network every two years. Con- dair offers various maintenance plans which have many advantages for operators, including disinfection. -
Page 31: Maintenance
Screw in the new nozzles. Only use the nozzle wrench supplied for this purpose. Ensure that the nozzle is inserted with the seal! • Restart the system and check the spray pattern. NOTE! Returning used nozzles The used nozzles must be returned to the Condair sales partner in the packaging of the nozzle set. Maintenance... -
Page 32: Replacing The Nebulizers
Replacing the nebulizers To replace a complete nebulizer set, first ensure that the high-pressure system has been switched off and that the high-pressure line has been relieved. Also make sure that the power supply to the control unit has been disconnected. Replacement procedure • Disconnect the hydraulic supply line via the quick coupling. • Disconnect the electrical supply line via the quick coupling. •... -
Page 33: Troubleshooting
Troubleshooting Error list NOTE! Troubleshooting The troubleshooting work highlighted in grey in the table may only be carried out by a Condair service technician or authorized specialist personnel. If the problem persists, contact your sales partner. Fault pattern Possible cause... - Page 34 Fault pattern Possible cause Remedy No nebulization takes place Target value limit exceeded or Wait until the target value limit is missing actuation signal reached to switch on or increase the target value until the unit turns on Maximum humidistat triggered. Check whether the maximum hu- midistat is triggered.
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Page 35: Technical Data
Technical data 10.1 Technical data DRAABE TurboFogNeo 1, 2, 2x1 and 2x2 nebulizer Designation TurboFogNeo TurboFogNeo TurboFogNeo TurboFogNeo Art. no. Max. Output [kg/h] Operating pressure [bar] (min; typical; max) 50; 85; 110 Droplet size [µm] (Sauter) < 15 Cleanroom class (ISO 14644-1) 7,8,9 Dimensions [mm] 142 x 211 x 68... -
Page 36: Technical Data Draabe Nanofogevolution/Sens Nebulizer
10.2 Technical data DRAABE NanoFogEvolution/Sens nebulizer Designation NanoFogEvolution NanoFogSens Max. Output [kg/h] Operating pressure [bar] (min; typical; max) 50; 85; 110 Droplet size [µm] (Sauter) < 15 Cleanroom class (ISO 14644-1) 7,8,9 Dimensions [mm] 60 x 100 x 150 Weight [kg] Operating voltage [AC] 230VAC, 50-60Hz;... -
Page 37: Electrical Cable Specifications
Electrical cable specifications 11.1 Connection cable for nebulizers Designation JZ-600 5x 0.5 mm² (with protective earth green/yellow) Art. no. 142016 Intended use: For voltage supply and signal transmission between: DRAABE HumPower II to the nebulizer (junction box) Peak operating voltage: 1 kV Minimum bend radius 4 x DA Test voltage:... -
Page 38: Appendix
Appendix 12.1 h,x-diagram Humidification deficit = X2 – X1 = 8,3 g/kg -15°C, 90% r.h. 21°C, 53% r.h. 9 10 11 12 13 14 15 x(g/kg) 35° 30° 25° 20° 15° 10° 5° 1,25 0° - 5° -10° Fig. 17: h,x.diagram with example Appendix... -
Page 39: Fresenius Inspection Certificate
12.2 Fresenius inspection certificate Prüfbericht Auftrag Nr. 479652 Prüfbescheinigung Kunden Nr. 5464400 Dr. Ansgar Ferner/Th Tel. +49 6128/744-266, Fax -203 ansgar.ferner@institut-fresenius.de Prüfobjekte: Produktbezeichnung: Luftbefeuchtungsanlage Consumer Testing Services Typ: Meat & Food-Managementsystems Geprüfte Geräte: DRAABE Reinwassersystem PerPur, SynPur SGS INSTITUT FRESENIUS GmbH Im Maisel 14 DRAABE Hochdrucksystem HighPur 65232 Taunusstein... -
Page 40: Ce Declaration Of Conformity
12.3 CE Declaration of Conformity Konformitätserklärung Declaration of conformity Déclaration de conformité Wir, Nous, Condair Group AG Condair Group AG Condair Group AG CH-8808 Pfäffikon SZ CH-8808 Pfäffikon SZ CH-8808 Pfäffikon SZ erklären in alleiniger Verantwortung, declare under our sole responsibility, that déclarons sous notre seule... - Page 41 Notes...
- Page 42 Notes...
- Page 44 CONSULTING, SALES AND SERVICE: CH94/0002.00 Condair Group AG Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Phone +41 55 416 61 11, Fax +41 55 588 00 07 info@condair.com, www.condairgroup.com...
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