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Sercel GRC DATA PRO Operation Manual

Surface readout equipment
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SURFACE READOUT EQUIPMENT

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Summary of Contents for Sercel GRC DATA PRO

  • Page 1 Operations Manual DATA PRO SURFACE READOUT EQUIPMENT...
  • Page 2 Sercel-GRC Corp, and with the further understanding that this manual is for informational purposes only and that suggestions and recommendations contained herein shall not be understood or construed as a guarantee or warranty of any method, product or device.

  • Page 3: Table Of Contents

    Table of Contents Data Pro Overview ....................6 Ordering Options ....................6 Data Pro User Replaceable Parts ..............6 Data Pro Specifications ..................7 Connecting Power ....................8 AC Power Connection ..................9 External DC Power Connection ................ 9 Data Pro Peripheral Connections ..............10 Analog Input ....................
  • Page 4 Modbus Device Tab ..................26 Peripheral Configuration ................. 27 8.3.1 Input #1, 2, & 3 (Analog Input) ..............27 8.3.2 Output #1 & 2 (Analog Output (4-20mA)) ........... 27 8.3.3 Relay #1 (Relay Configuration) ..............28 About ......................31 Interface Setup for FIC ..................31 8.5.1 FIC Status ....................
  • Page 5 11.0 Appendix 1: Default Data Pro Modbus Map ............. 57 12.0 Appendix 2: Impersonated SPS Modbus Map..........72 13.0 Appendix 3: Impersonated FIC Modbus Map ........... 73 14.0 Appendix 4: Impersonated Scout-3000 Modbus Map ........79 15.0 Appendix 5: Impersonated V7 Modbus Map ............ 80 16.0 Appendix 6: Data Pro Main Interfacing Board ..........

  • Page 6: Data Pro Overview

    Data Pro Overview The Data Pro is a high-performance universal configurable surface readout. The Data Pro can operate as a simple independent RTU and/or support internal SPS-1500 or FIC-1500 gauge interfaces. The main features are data logging, real-time graphing, historical graphing, Modbus communication, and gauge configuration.

  • Page 7: Data Pro Specifications

    Data Pro Specifications -20ºC to +60ºC Operating Temperature Range +12VDC (2.4A) to +24VDC (1.5A) DC Operating Voltage Capable of handling 3A of inrush current on startup 100VAC Min (400mA) to 240VAC Max (200mA) 50Hz – 60Hz AC Operating Voltage NOTE: Primary current over protection must be supplied by user to limit current to 1A.

  • Page 8: Connecting Power

    Connecting Power !! WARNINGS !! HIGH VOLTAGES MAY BE PRESENT INSIDE THE ENCLOSURE. DISCONNECT ALL AC POWER FROM SOURCE BEFORE ATTEMPTING TO WIRE THE DATA PRO. ANY WIRING TO THE INTERIOR OF THE DATA PRO MUST BE PERFORMED BY QUALIFIED PERSONNEL AS LETHAL AC VOLTAGES MAY BE PRESENT WHEN CONFIGURED TO OPERATE FROM A CURRENT PROTECTED AC PRIMARY POWER SOURCE.

  • Page 9: Ac Power Connection

    ST1 - Earth Ground AC-DC Power Supply Line Neutral Figure Power Supply Figure Power Connection AC Power Connection Connect a ‘Black’ wire from the Primary current protected AC-DC power source to ‘Line’ of Figure 1. Connect a ‘White’ wire from the Primary current protected AC-DC power source to ‘Neutral’ of Figure 1. Connect a ‘Green’...

  • Page 10: Data Pro Peripheral Connections

    Data Pro Peripheral Connections The Data Pro’s main interfacing board is shown in Figure 4 with all the peripheral connections marked. Table 4 lists the Data Pro interfacing board connections with their adequate torques. See also: Appendix 6: Data Pro Main Interfacing Board Data Pro P/N 10029355 Rev AE Operation Manual...

  • Page 11: Analog Input

    Table Appendix 7: Data Pro Wiring – Peripheral Connections Figure ID # Connector Description Torque (in-lbs) J14, J15 Alarm/Relays JP5, JP6, JP7 Analog input voltage/current selection Analog input – 3 channels Analog outputs – 2 channels J12, J10 J5, J7 DC power input Earth ground screw for input power Power connection for SPS or FIC’s...

  • Page 12: Analog Output

    Channel Jumper Jumper Installed Jumper Installed Designator Across Pin 1 and 2 Across Pin 2 and 3 Current Loop Voltage Input Current Loop Voltage Input Current Loop Voltage Input Table 5 – Analog Input Configuration 3.2 Analog Output The analog output ports (4-20mA) can be wired with either an on-board or off-board voltage. Both analog output ports share the same internal electronics;...

  • Page 13: Power Up

    Orientation of Ribbon cable observed by Red Strip Panel PC Jumper Placement on ‘SD Boot’ Figure 5 - Data Pro Assembly Power Up  If the Data Pro is AC powered, set the panel “On/Off” switch to “On”.  If the Data Pro is DC powered, turn on the DC power supply. ...

  • Page 14: Peripherals Tab

     Communicates data via three independent Modbus slave channels.  Provides configurable relay control information based upon gauge and I/O events.  Measures external voltage or current.  Provides configurable 4-20mA outputs. New gauge data tabs are displayed as the system detects the new gauge connections. The gauge data tab updates the information in the real-time.

  • Page 15: Data Tabs

    Figure 6 – Peripherials Tab 6.2 Data Tabs Each device connected to the Data Pro will have its own Data Tab. If the device is a Modbus device then the tab will show the Modbus map along with the current readings. If an SPS or FIC is connected to Com 5 then the Data Tab will contain a grid showing the last five reading from the gauge.

  • Page 16: Download Button (Logs)

    Figure 7 – Start Up Screen with Gauge Data 6.3 Download Button (Logs) The gauge and the peripheral data are stored on an internal SD card. The user can download the stored data to a USB drive through the front panel USB port. The data files are in a comma delimited *.csv format which can be opened using a csv file viewer such as Microsoft Excel.
  • Page 17 Figure 8 – Different Graphing Options The time tab shown in Figure 8 lets the user select real time, 24 hours, last week or a specific date range to graph. To plot a specific time-period, enter dates into the ‘From’ and ‘To’ fields before clicking the ‘Date Range’...
  • Page 18 Figure 10 – Graphing Devices Tab The “Left Y-Axis” and “Right Y-Axis” tabs allow the user to select which sensor or Modbus channel to plot on the y and x axes (Figure 11). Figure 11 – Graphing Axis Parameters After all the selections have been made, click the ‘Graph’ button. The ‘Loading Chart Data’ message Real Time’...

  • Page 19: Menu Button - Main Menu

    Figure 12 – Plot of Gauge Data 6.5 Menu Button – Main Menu Clicking on the ‘Menu’ button from the start up screen in Figure 7 lets the user enter the Main Menu screen with a password to protect the customer’s configuration settings. The factory default password is ‘1234’.

  • Page 20: Main Menu

    Main Menu The Main Menu screen allows the user to access six customer applications:  Logging  Modbus Setup  Peripherals  About  Interface Setup  System 7.1 Logging All the device and peripheral data is stored on internal memory. The user can export the stored data to the removable USB memory stick through the front USB drive port.
  • Page 21 Figure 14 – Memory Logging The user can download the logs from the main screen or through the logging screen by: Menu  Logging  Download Logs Once the ‘Download Logs’ is clicked, the system detects the presence of the USB stick and opens the window to enter the folder name.
  • Page 22 Figure 16 – ‘Download Logs’ Execution NOTE: Perform ‘Clear Logs’ operation after ‘Download Logs’ once the internal memory Free Space isbelow 50%. The ‘Clear Log’ operation enables the user to delete all the accumulated logs to free up space on the SD card by following below menu steps: Menu ...
  • Page 23 Total Data Saved Data Pro Elapsed USB Drive Export Gauge (Mega Bytes) Time (Weeks) Time (Minutes) Information 0.82 3.21 Two PCP-5500 (12 gauge parameters) 15.62 logged at 2 seconds sample 1000 32.25 rate 5000 41.2 156.25 Table 7 - SD Card Usage and USB Transfer Rates Table shows an example of system with two PCP-5500 gauges with different sample rates.

  • Page 24: Modbus Setup

    Modbus Setup The Data Pro is capable of acting as a slave or a master device. There are four (4) serial Modbus ports and two (2) Ethernet ports. The Ethernet ports are available for TCP/IP Modbus. Serial Modbus ports t can have multiple devices connected as long as they have a unique address and have the same baud rate.

  • Page 25: Modbus Devices Tab

    8.1 Modbus Devices Tab The Modbus devices tab give an overview of all connected devices along Figure 17 – Modbus Devices Tab 8.1.1 Name The name of a Modbus device must be unique and cannot contain spaces. The name of the device is used as the file name for the data collected and for referencing in other parts of the program.

  • Page 26: Enabled

    8.1.7 Enabled This field indicates whether the device is active or not. 8.1.8 Import Button This button loads a saved or imported Modbus configuration file from the USB drive for the Data Pro and replaces all current configurations and device settings including the maps. 8.2 Modbus Device Tab Figure 18 –...

  • Page 27: Peripheral Configuration

    8.3 Peripheral Configuration 8.3.1 Input #1, 2, & 3 (Analog Input) The Data Pro has three (3) analog inputs that can be set to voltage or current and have scaling applied. ( Figure Figure 19 – Analog Input 8.3.1.1 Alias The default name for this parameter is “Analog In”.

  • Page 28: Relay #1 (Relay Configuration)

    ‘4mA’ and ‘20mA’ selection windows display the selected channel name and channel reading to assist the user while setting up the limits (Figure 21). The 4-20mA configurations are saved automatically. The saved configurations are loaded after a power cycle.. On the initial power up, the ‘4-20mA Out’ readings on the main screen are displayed ‘4mA’...
  • Page 29 Menu  Peripherals  Relay#1  Set Threshold (Numbered from 1 to 10)  Edit  Select Threshold Condition Type  OK  Select Sensor to Use  Enter Threshold limit  Save  Enter Delay  Save Figure 22 – Relay Configuration To disable the ‘Alarm’...
  • Page 30 The latched relays can be set to trigger on any peripheral or gauge parameter (Figure 24). The user is encouraged to assign a ‘Delay’ to each threshold condition to avoid false triggering. The delay ensures that the relay alarm triggers only if the selected parameter value continues to exceed the defined threshold for set delay period (Figure 25).

  • Page 31: About

    About The Data Pro firmware resides on the internally installed micro SD card. Select the “About” menu to Figure 26 display the Data Pro firmware version ( Menu  About Figure 26 – Firmware and Contact Information 8.5 Interface Setup for FIC Each FIC-1500 supports up to six channels and each channel represents multiple sensors.

  • Page 32: Fic Status

    NOTE: The Data Pro will scan the configured range for FIC interfaces. Default scan ‘Start – End’ address range is 1 through 8. If the FIC interface is outside this range, the FIC interface will not be detected. 8.5.1 FIC Status The FIC communicates with the attached GRC gauges using FSK technology and communicates with the Data Pro application using Modbus protocol.

  • Page 33: Restart Interface

    8.5.2 Restart Interface Restarting the FIC allows the FIC to re-scan newly connected gauges. During restart process, the FIC displays the Slave ID, Baud Rate, FIC Firmware version, and scans gauge addresses from 32 through The Data Pro provides the ability to restart the FIC using the following steps: Menu ...

  • Page 34: Save Gauges / Clear Gauges

    Figure 30 – Application Restart Message Figure 31 – FIC Firmware Update Status Window 8.5.4 Save Gauges / Clear Gauges The FIC scans for the connected gauges on every power cycle (. Modbus address 32 through 48). The Data Pro provides the option of ‘Save Gauges’ which enables the FIC to bypass the default scan- range and to check gauges only at previously configured addresses.

  • Page 35: Config (Fic Configuration)

    Figure 32 – FIC Clear Gauges 8.5.5 Config (FIC Configuration) There are several configurable parameters on FIC (Figure 33). Figure 33 – FIC Configuration Screen 8.5.5.1 AutoVolt (Auto adjusted voltage) If ‘AutoVolt’ is enabled, FIC continuously analyzes the gauge communication and automatically determines the appropriate voltage levels for the ‘Target Signal’, ‘Line Volts’, and ‘COM Voltage’.
  • Page 36 Voltage’ values. The recommendation is to keep ‘Auto Volt’ enabled for self-diagnostic checks and optimum communication operation. Follow the menu steps below to enable/disable the AutoVolt: Menu  Interface Setup  Interface For Gauge  Config  AutoVolt  Edit A message displays after its successful execution.
  • Page 37 NOTE: The FSK/FIC-1500 are shipped with default Modbus slave ID of ‘1’. 8.5.5.6 Chan Addr (Slave Addresses) The gauges can have a Modbus address from 32 to 48. The default gauge addresses are:  32 for Pressure/Temperature (e.g. gauge model C-4000 and QTIEG-4000) ...

  • Page 38: Info (Channel Information)

    The address configuration window opens up (Figure 34) that has the gauge serial numbers printed adjacent to the Modbus addresses. The user selects the sensor/channel and clicks ‘OK’. Then another window opens up for the address assignment and the selected channel address appears on top of the screen. The user enters the new address and clicks ‘Save’.

  • Page 39: Interface Setup For Sps

    replacement of the gauge serial number with its newly entered alias name (Figure 36). The exported data log files will contain both the gauge alias name and the gauge serial number. Figure 36 – Gauge Alias Configuration 8.6 Interface Setup for SPS The Data Pro can interface with an ESP (Electrical Submersible Pump) gauge interface controller called SPS-1500, which serves as the gauge interface to the downhole gauges.

  • Page 40: Restart Interface

    Figure 37 - Interface Setup for SPS 8.6.1 Restart Interface Restart the gauge interface module via: Menu  Interface Setup  Interface For Gauges Restart Interface During the restart of the SPS, the user can observe the following messages on the SPS LCD: ...

  • Page 41: Clear Board

    Insert the USB drive into the Data Pro’s front panel USB port and press the “Upload Firmware” button. The Data Pro will read the firmware file from the USB port and start the upload process. After the process completes, the Data Pro will reboot. 8.6.3 Clear Board The ‘Clear Board’...

  • Page 42: Config (Sps Configuration)

    8.6.4 Config (SPS Configuration) The SPS-1500 handles the communications between the Data Pro and the ESP downhole gauges. The system does offer several configurable features that are useful during the gauge connection or communication troubleshooting. Access to configurations via: Menu  Interface Setup  Interface for Gauges Config The user can access the long list of configurable features by clicking on ‘Up’...
  • Page 43 Figure 39 – SPS Address Configuration 8.6.4.2 Line Volts The user can change the SPS ‘Line Volts’ via following menu steps: Menu  Interface Setup  Interface For Gauges Config  Line Volts  Edit The line voltage can be set between 40V and 80V (Figure 40). Figure 40–...
  • Page 44 8.6.4.4 Safe Volt The ‘Safe Voltage’ prevents the SPS-1500 from operating if a high imbalance voltage is present on the gauge input line to the SPS-1500. This protects the electronics from overloading the signal when trying to operate over the imbalance. The recommendation is to keep ‘Safe Volt’ in ‘Enabled’ state. The user can enable or disable the ‘Safe Voltage’...
  • Page 45 8.6.4.9 Min Baud Setting the minimum baud can eliminate baud rate errors from the tool. It is common to see ‘Baud Slow’ errors during the line analysis. The user can change the ‘Min Baud’ with the following menu steps: Menu  Interface Setup  Interface For Gauges Config  Min Baud  Edit 8.6.4.10 No Tool Amp The ‘No Tool Amp’...

  • Page 46: Gauge Alias

    8.6.5 Gauge Alias Follow below menu steps to enter/change the ‘Gauge alias’: Menu  Interface Setup  Interface for Gauge  Gauge Alias  Edit The user selects the ‘Edit’ button corresponding to the gauge serial number and use onboard keyboard and then select ‘Save’.
  • Page 47 Figure 42– ESP Gauge Channel Streaming Configuration Figure 43– ESP Gauge Channel Configuration Upload Message The streaming mode, available only on ‘U-Command’ gauges, sets the faster sampling time for the ‘High Speed Enabled’ channels and their sampling rate is reflected in the ‘Rate (Sec.)’ column on the ‘Ch.

  • Page 48: System

    NOTE: ‘High Speed’ is only available on “U-Command” gauges. The user may need to increase the Data Pro’s sample rate to view/record the ‘High Speed’ channel data. 8.7 System Figure 44shows the features that are available to the user under System Configuration tab. Figure 44–...

  • Page 49: Menu Password

    The change in units or decimal places propagates to the gauge data grid on the main screen and to the log files. New gauge log ‘*.csv’ files are created every time the user changes the pressure and temperature units. A new peripheral data ‘analog.csv’ file is created if the temperature unit is changed. The new files contain the converted data based on newly selected pressure and temperature units.

  • Page 50: Menu Timeout

    password to nothing will cause the password to be disabled. (The user will not be asked for the password again.) Figure 47 – Menu Password Window 8.7.3 Menu Timeout The menu timeout function sets the time duration that the user’s current screen displays before reverting back to the Main Menu screen.

  • Page 51: Sample Rate

    Once the USB flash drive is in the USB port, allow approximately 30 seconds for the Data Pro application to detect its presence. Do not remove the USB memory from the port until the update is complete. Removing the USB memory from the port may damage the operating system. The execution of ‘Firmware Update’...

  • Page 52: Factory Default Reset

    8.7.7 Factory Default Reset To execute this feature, select the following menu steps: Menu  System  Factory Default Reset OK Clicking on ‘Factory Default Reset’ initiates the closing of the Data Pro application and then opens it back up with the EULA form (Figure 50). The user checks on “I Agree” to proceed with the opening of the Data Pro application.

  • Page 53: Lcd Timeout

    8.7.8 LCD Timeout This feature disables the LCD to save power and improve LCD life. If this feature is enabled, and the timeout has occurred, the LCD will be blank. To see the screen again, touch the LCD to enable the LCD.

  • Page 54: Fic Troubleshooting

    FIC Troubleshooting If the Panel PC displays any issue then first make sure that the Data Pro hardware is working properly by performing following check:  Both ribbon cables have good connections on the Main Interfacing board and the Panel PC. ...

  • Page 55: Sps-1500 Troubleshooting

    NOTE: Switch downhole power off before executing any Megger testing. Failure to do this can result in equipment damage and personnel injury. All Sercel ESP gauges are designed to allow a 5KV megger testing. The LCD of SPS-1500 will display error codes depending on the failure it is detecting. Below is a list of common error codes and possible solutions to assist with troubleshooting the SPS-1500.
  • Page 56 Indicators  Continuous Low amp error  SyncPhs keeps restarting Correction  Measure the voltage between ‘Well GND’ and ‘Signal’ terminals. The voltage switching between 40V and 0V indicate a bad connection to the gauge.  The voltage switching between 40V and 70V indicate a good connection to the gauge. ...

  • Page 57: Appendix 1: Default Data Pro Modbus Map

    11.0 Appendix 1: Default Data Pro Modbus Map Version = 1.0 WordOrder = High/Low Register Decimal Register Register Register Name Comments Type Places Units 40001 DLVersion_Major byte 40001 DLVersion_Minor byte 40002 Start_Year byte 40002 Start_Month byte 40003 Start_Day byte 40003 Start_Hour byte 40004...
  • Page 58 40021 AnalogIn3_I 40022 AnalogIn3_Calc 40023 AnalogIn4_V 40024 AnalogIn4_I 40025 AnalogIn4_Calc 40026 AnalogOut1 40027 AnalogOut2 40028 Relay1Status 40029 Relay1TripTime long 40031 Relay2Status 40032 Relay2TripTime long 40034 SurfaceLastReadTime long 40036 GaugeCount byte 40036 BoardCount byte 40037 BoardDataEnabled byte User Configured Values 40037 TempUnits byte 40038...
  • Page 59 41015 Gauge[1].MotorTemp long 41017 Gauge[1].VibrationX long 41019 Gauge[1].VibrationY long 41021 Gauge[1].VibrationZ long 41023 Gauge[1].Wye long 41025 Gauge[1].Conductivity long 41027 Gauge[1].ToolVoltage long 41029 Gauge[1].LeakageCurrent long 41031 Gauge[1].Flow long 41033 Reserved 41034 Reserved 41035 Reserved 41036 Reserved 41037 Reserved 41038 Reserved 41039 Reserved 41040 Reserved...
  • Page 60 41073 Reserved 41074 Reserved 41075 Reserved 41076 Reserved 41077 Reserved 41078 Reserved 41079 Reserved 41080 Reserved 41081 Gauge[3].SerialNumber long 41083 Gauge[3].LastPacketTime long 41085 Gauge[3].PacketCount long 41087 Gauge[3].IntakePressure long 41089 Gauge[3].IntakeTemperature long 41091 Gauge[3].DischargePressure long 41093 Gauge[3].DischargeTemperature long 41095 Gauge[3].MotorTemp long 41097 Gauge[3].VibrationX long...
  • Page 61 41123 Gauge[4].LastPacketTime long 41125 Gauge[4].PacketCount long 41127 Gauge[4].IntakePressure long 41129 Gauge[4].IntakeTemperature long 41131 Gauge[4].DischargePressure long 41133 Gauge[4].DischargeTemperature long 41135 Gauge[4].MotorTemp long 41137 Gauge[4].VibrationX long 41139 Gauge[4].VibrationY long 41141 Gauge[4].VibrationZ long 41143 Gauge[4].Wye long 41145 Gauge[4].Conductivity long 41147 Gauge[4].ToolVoltage long 41149 Gauge[4].LeakageCurrent long 41151...
  • Page 62 41181 Gauge[5].VibrationZ long 41183 Gauge[5].Wye long 41185 Gauge[5].Conductivity long 41187 Gauge[5].ToolVoltage long 41189 Gauge[5].LeakageCurrent long 41191 Gauge[5].Flow long 41193 Reserved 41194 Reserved 41195 Reserved 41196 Reserved 41197 Reserved 41198 Reserved 41199 Reserved 41200 Reserved 41201 Gauge[6].SerialNumber long 41203 Gauge[6].LastPacketTime long 41205 Gauge[6].PacketCount long...
  • Page 63 41236 Reserved 41237 Reserved 41238 Reserved 41239 Reserved 41240 Reserved 41241 Gauge[7].SerialNumber long 41243 Gauge[7].LastPacketTime long 41245 Gauge[7].PacketCount long 41247 Gauge[7].IntakePressure long 41249 Gauge[7].IntakeTemperature long 41251 Gauge[7].DischargePressure long 41253 Gauge[7].DischargeTemperature long 41255 Gauge[7].MotorTemp long 41257 Gauge[7].VibrationX long 41259 Gauge[7].VibrationY long 41261 Gauge[7].VibrationZ long...
  • Page 64 41289 Gauge[8].IntakeTemperature long 41291 Gauge[8].DischargePressure long 41293 Gauge[8].DischargeTemperature long 41295 Gauge[8].MotorTemp long 41297 Gauge[8].VibrationX long 41299 Gauge[8].VibrationY long 41301 Gauge[8].VibrationZ long 41303 Gauge[8].Wye long 41305 Gauge[8].Conductivity long 41307 Gauge[8].ToolVoltage long 41309 Gauge[8].LeakageCurrent long 41311 Gauge[8].Flow long 41313 Reserved 41314 Reserved 41315 Reserved 41316...
  • Page 65 41347 Gauge[9].ToolVoltage long 41349 Gauge[9].LeakageCurrent long 41351 Gauge[9].Flow long 41353 Reserved 41354 Reserved 41355 Reserved 41356 Reserved 41357 Reserved 41358 Reserved 41359 Reserved 41360 Reserved 41361 Gauge[10].SerialNumber long 41363 Gauge[10].LastPacketTime long 41365 Gauge[10].PacketCount long 41367 Gauge[10].IntakePressure long 41369 Gauge[10].IntakeTemperature long 41371 Gauge[10].DischargePressure long...
  • Page 66 41399 Reserved 41400 Reserved 41401 Gauge[11].SerialNumber long 41403 Gauge[11].LastPacketTime long 41405 Gauge[11].PacketCount long 41407 Gauge[11].IntakePressure long 41409 Gauge[11].IntakeTemperature long 41411 Gauge[11].DischargePressure long 41413 Gauge[11].DischargeTemperature long 41415 Gauge[11].MotorTemp long 41417 Gauge[11].VibrationX long 41419 Gauge[11].VibrationY long 41421 Gauge[11].VibrationZ long 41423 Gauge[11].Wye long 41425 Gauge[11].Conductivity long...
  • Page 67 41455 Gauge[12].MotorTemp long 41457 Gauge[12].VibrationX long 41459 Gauge[12].VibrationY long 41461 Gauge[12].VibrationZ long 41463 Gauge[12].Wye long 41465 Gauge[12].Conductivity long 41467 Gauge[12].ToolVoltage long 41469 Gauge[12].LeakageCurrent long 41471 Gauge[12].Flow long 41473 Reserved 41474 Reserved 41475 Reserved 41476 Reserved 41477 Reserved 41478 Reserved 41479 Reserved 41480 Reserved...
  • Page 68 41513 Reserved 41514 Reserved 41515 Reserved 41516 Reserved 41517 Reserved 41518 Reserved 41519 Reserved 41520 Reserved 41521 Gauge[14].SerialNumber long 41523 Gauge[14].LastPacketTime long 41525 Gauge[14].PacketCount long 41527 Gauge[14].IntakePressure long 41529 Gauge[14].IntakeTemperature long 41531 Gauge[14].DischargePressure long 41533 Gauge[14].DischargeTemperature long 41535 Gauge[14].MotorTemp long 41537 Gauge[14].VibrationX long...
  • Page 69 41563 Gauge[15].LastPacketTime long 41565 Gauge[15].PacketCount long 41567 Gauge[15].IntakePressure long 41569 Gauge[15].IntakeTemperature long 41571 Gauge[15].DischargePressure long 41573 Gauge[15].DischargeTemperature long 41575 Gauge[15].MotorTemp long 41577 Gauge[15].VibrationX long 41579 Gauge[15].VibrationY long 41581 Gauge[15].VibrationZ long 41583 Gauge[15].Wye long 41585 Gauge[15].Conductivity long 41587 Gauge[15].ToolVoltage long 41589 Gauge[15].LeakageCurrent long 41591...
  • Page 70 41621 Gauge[16].VibrationZ long 41623 Gauge[16].Wye long 41625 Gauge[16].Conductivity long 41627 Gauge[16].ToolVoltage long 41629 Gauge[16].LeakageCurrent long 41631 Gauge[16].Flow long 41633 Reserved 41634 Reserved 41635 Reserved 41636 Reserved 41637 Reserved 41638 Reserved 41639 Reserved 41640 Reserved 41641 Gauge[17].SerialNumber long 41643 Gauge[17].LastPacketTime long 41645 Gauge[17].PacketCount long...
  • Page 71 41676 Reserved 41677 Reserved 41678 Reserved 41679 Reserved 41680 Reserved 41681 Gauge[18].SerialNumber long 41683 Gauge[18].LastPacketTime long 41685 Gauge[18].PacketCount long 41687 Gauge[18].IntakePressure long 41689 Gauge[18].IntakeTemperature long 41691 Gauge[18].DischargePressure long 41693 Gauge[18].DischargeTemperature long 41695 Gauge[18].MotorTemp long 41697 Gauge[18].VibrationX long 41699 Gauge[18].VibrationY long 41701 Gauge[18].VibrationZ long...

  • Page 72: Appendix 2: Impersonated Sps Modbus Map

    12.0 Appendix 2: Impersonated SPS Modbus Map Version = 1.0 WordOrder = High/Low Register Decimal Register Register Register Name Comments Type Places Units 40129 Gauge[1].SerialNumber long 40131 Gauge[1].LastPacketTime long 40133 Gauge[1].PacketCount long 40135 Gauge[1].IntakePressure 40136 Gauge[1].IntakeTemperature 40137 Gauge[1].DischargePressure 40138 Gauge[1].DischargeTemperature 40139 Gauge[1].MotorTemp 40140...

  • Page 73: Appendix 3: Impersonated Fic Modbus Map

    13.0 Appendix 3: Impersonated FIC Modbus Map Version = 1.0 WordOrder = High/Low Register Decimal Register Register Name Type Places 41001 Gauge[1].GaugeType byte 41001 Gauge[1].Revision byte 41002 Gauge[1].SerialNumber long 41004 Gauge[1].SerialType byte 41005 Gauge[1].PacketCount long 41007 Gauge[1].ErrorCount long 41009 Gauge[1].SigCurrent 41010 Gauge[1].LastPacketTime 41012 Gauge[1].Pressure long...
  • Page 74 41066 Gauge[3].Pressure long 41068 Gauge[3].Temperature long 41070 Gauge[3].VibrationX long 41072 Gauge[3].VibrationY long 41074 Reserved byte 41082 Gauge[4].Revision byte 41083 Gauge[4].SerialNumber long 41085 Gauge[4].SerialType byte 41086 Gauge[4].PacketCount long 41088 Gauge[4].ErrorCount long 41090 Gauge[4].SigCurrent 41091 Gauge[4].LastPacketTime 41093 Gauge[4].Pressure long 41095 Gauge[4].Temperature long 41097 Gauge[4].VibrationX long 41099 Gauge[4].VibrationY...
  • Page 75 41163 Gauge[7].Revision byte 41164 Gauge[7].SerialNumber long 41166 Gauge[7].SerialType byte 41167 Gauge[7].PacketCount long 41169 Gauge[7].ErrorCount long 41171 Gauge[7].SigCurrent 41172 Gauge[7].LastPacketTime 41174 Gauge[7].Pressure long 41176 Gauge[7].Temperature long 41178 Gauge[7].VibrationX long 41180 Gauge[7].VibrationY long 41182 Reserved byte 41190 Gauge[8].Revision byte 41191 Gauge[8].SerialNumber long 41193 Gauge[8].SerialType byte 41194 Gauge[8].PacketCount...
  • Page 76 41252 Gauge[10].SigCurrent 41253 Gauge[10].LastPacketTime 41255 Gauge[10].Pressure long 41257 Gauge[10].Temperature long 41259 Gauge[10].VibrationX long 41261 Gauge[10].VibrationY long 41263 Reserved byte 41271 Gauge[11].Revision byte 41272 Gauge[11].SerialNumber long 41274 Gauge[11].SerialType byte 41275 Gauge[11].PacketCount long 41277 Gauge[11].ErrorCount long 41279 Gauge[11].SigCurrent 41280 Gauge[11].LastPacketTime 41282 Gauge[11].Pressure long 41284 Gauge[11].Temperature long...
  • Page 77 41342 Gauge[13].VibrationY long 41344 Reserved byte 41352 Gauge[14].Revision byte 41353 Gauge[14].SerialNumber long 41355 Gauge[14].SerialType byte 41356 Gauge[14].PacketCount long 41358 Gauge[14].ErrorCount long 41360 Gauge[14].SigCurrent 41361 Gauge[14].LastPacketTime 41363 Gauge[14].Pressure long 41365 Gauge[14].Temperature long 41367 Gauge[14].VibrationX long 41369 Gauge[14].VibrationY long 41371 Reserved byte 41379 Gauge[15].Revision byte 41380 Gauge[15].SerialNumber...
  • Page 78 41437 Gauge[17].PacketCount long 41439 Gauge[17].ErrorCount long 41441 Gauge[17].SigCurrent 41442 Gauge[17].LastPacketTime 41444 Gauge[17].Pressure long 41446 Gauge[17].Temperature long 41448 Gauge[17].VibrationX long 41450 Gauge[17].VibrationY long 41452 Reserved byte Table 14 – Impersonated FIC Modbus Map Data Pro P/N 10029355 Rev AE Operation Manual Page 78 of 92...

  • Page 79: Appendix 4: Impersonated Scout-3000 Modbus Map

    14.0 Appendix 4: Impersonated Scout-3000 Modbus Map Version = 1.0 WordOrder = High/Low Register Decimal Register Register Register Name Comments Type Places Units 40033 Gauge[1].LastPacketTime long 40035 Gauge[1].PacketCount long 40037 Gauge[1].IntakeTemperature 40038 Gauge[1].IntakePressure 40039 Gauge[1].DischargeTemperature 40049 Gauge[1].DischargePressure 40041 Gauge[1].MotorTemp 40042 Gauge[1].VibrationX 40043 Gauge[1].Wye...

  • Page 80: Appendix 5: Impersonated V7 Modbus Map

    15.0 Appendix 5: Impersonated V7 Modbus Map Version = 1.0 WordOrder = High/Low Register Decimal Register Register Register Name Comments Type Places Units 41201 Gauge[1].IntakePressure float Psia 41203 Gauge[1].IntakeTemperature float 41205 Gauge[1].MotorTemp float 41207 Gauge[1].DischargePressure float Psia 41209 Gauge[1].VibrationX float 41211 Gauge[1].LeakageCurrent float...

  • Page 81: Appendix 6: Data Pro Main Interfacing Board

    16.0 Appendix 6: Data Pro Main Interfacing Board 16.1 Configuration jumpers 16.1.1 Watchdog Enable Jumper (JP2) Do not enable Watchdog 16.1.2 Analog Input Jumpers (JP5, 6, 7) These jumpers allow the user to select either Voltage or Current mode operation. Jumpers are shown in Voltage mode (Jumper pins 2-3) in Figure 52.
  • Page 82 Figure 52 - Modbus Termination Location (default shown as OPEN) Data Pro P/N 10029355 Rev AE Operation Manual Page 82 of 92...

  • Page 83: Appendix 7: Data Pro Wiring Table

    17.0 Appendix 7: Data Pro Wiring Table Peripheral Connections Analog Input (Max. 15V, 64mA) – J13 Voltage - ‘JP7’ on ( 2, 3) OR Current - ‘JP7’ on (1,2) +IN1 Voltage - ‘JP6’ on (2, 3) OR Current - ‘JP6’ on (1, 2) +IN2 Voltage - ‘JP5’...
  • Page 84 ‘JP8’ for 120Ω termination Non- Isolated Ports – J8, J6, J9 COM2 RS232 – J8 No termination COM3 RS485 – J6 ‘JP3’ for 120Ω termination COM4 RS232 – J9 No termination COM5 RS485 – J11 ‘JP4’ for 120Ω termination Gauge Interface Modbus Connection. Not for external use Data Pro P/N 10029355 Rev AE Operation Manual...

  • Page 85: Appendix 8: Data Pro With Fic-1500 (Single)

    18.0 Appendix 8: Data Pro with FIC-1500 (Single) Figure 53 - Configuration with Single FIC-1500 Data Pro P/N 10029355 Rev AE Operation Manual Page 85 of 92...

  • Page 86: Appendix 9: Data Pro With Fic-1500 (Dual)

    19.0 Appendix 9: Data Pro with FIC-1500 (Dual) Figure 54 - Configuration with 2 FIC-1500 Data Pro P/N 10029355 Rev AE Operation Manual Page 86 of 92...

  • Page 87: Appendix 11: Modbus Poll Example

    20.0 Appendix 11: Modbus Poll Example The Modbus Poll setup window shows that the register number entered in the ‘Address’ (NOTE: For the ‘Address’ use the Unit_ID of the device you want to read) box is dependent upon the selection of ‘PLC Addresses (Base 1)’.

  • Page 88: Appendix 12: Creating A Modbus Map Via Dataworks

    Figure 56– View Gauge Data using Modbus Poll 21.0 Appendix 12: Creating a Modbus Map via DataWorks DataWorks allows editing and creation of Modbus maps. DataWorks 1.05 or newer is required for this feature. Open DataWorks from the “Select Device”, select “DataPro”, and press the “Configuration”...

  • Page 89: Device And Connection Tree

    Figure 58 – DataWork Main Screen 21.1 Device and connection tree This section show you a listing of the available communication port and what devices that are connected to them. To add a new device, select one of the communication ports from the list and right click on it. A menu will appear.
  • Page 90 ii. Import SCOUT3000 this will import the Modbus map for a Scout-3000 1. (Appendix 4: Impersonated Scout-3000 Modbus Map) iii. Import SPS this will import the Modbus map for a SPS-1500 1. (Appendix 2: Impersonated SPS Modbus Map) iv. Import V7 this will import the Modbus map for a V7 1.

  • Page 91: Device Description

    21.2 Device Description This area is used to set particulars for each device. The items listed in this section will change dependent upon which com port it the device is connected to. Owner – An automatically generated name that lets the Data Pro know which com port connects to the device.
  • Page 92 Type – The field description of the data type for a particular Modbus register iii. a. Int – A 16-bit integer requiring one Modbus register b. Byte – An 8-bit number that uses half of a register (Usually in a high low capacity) c.
  • Page 93 Sercel - GRC CORP 13914 E. Admiral Place, Ste. B Tulsa, OK 74116-2107/ USA Telephone : (1) 918 834 9600 Fax : (1) 918 838 8846 E-mail : sales@sercel-grc.com www.sercel-grc.com Produced according to the Sercel environmental printing standard...

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