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Sercel GRC Data Pro Operation Manual

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Data Pro
OPERATION MANUAL
Sercel-GRC Corp.
17200 Park Row Houston, TX 77084
Telephone: (1)
281-647-7300
Visit our web page at www.Sercel-GRC.com
P/N 10029355 Rev
AH
ECO 212681
Revised for v2.03 Firmware

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  • Page 1 Data Pro OPERATION MANUAL Sercel-GRC Corp. 17200 Park Row Houston, TX 77084 Telephone: (1) 281-647-7300 Visit our web page at www.Sercel-GRC.com P/N 10029355 Rev ECO 212681 Revised for v2.03 Firmware...
  • Page 2 Sercel-GRC Corp, and with the further understanding that this manual is for informational purposes only and that suggestions and recommendations contained herein shall not be understood or construed as a guarantee or warranty of any method, product or device.

  • Page 3: Table Of Contents

    Table of Contents Data Pro Overview ....................6 Ordering Options ....................6 Data Pro User Replaceable Parts ..............6 Data Pro Specifications ..................7 Connecting Power ....................8 AC Power Connection ..................9 External DC Power Connection ................ 9 Data Pro Peripheral Connections ..............10 Analog Input ....................
  • Page 4 Peripheral Configuration ................. 27 8.3.1 Input #1, 2, & 3 (Analog Input) ............... 27 8.3.2 Output #1 & 2 (Analog Output (4-20mA)) ..........27 8.3.3 Relay #1 (Relay Configuration) .............. 28 About ......................31 Interface Setup for FIC ..................31 8.5.1 FIC Status ....................
  • Page 5 8.7.12 SPS Gauge Timeout ................56 FIC Troubleshooting ..................57 10.0 SPS-1500 Troubleshooting ................58 11.0 Appendix 1: Default Data Pro Modbus Map ............. 61 12.0 Appendix 2: Impersonated SPS Modbus Map..........76 13.0 Appendix 3: Impersonated FIC Modbus Map ........... 77 14.0 Appendix 4: Impersonated Scout-3000 Modbus Map ........

  • Page 6: Data Pro Overview

    Data Pro Overview The Data Pro is a high-performance universal configurable surface readout. The Data Pro can operate as a simple independent RTU and/or support internal SPS-1500 or FIC-1500 gauge interfaces. The main features are data logging, real-time graphing, historical graphing, Modbus communication, and gauge configuration.

  • Page 7: Data Pro Specifications

    Data Pro Specifications -20ºC to +60ºC Operating Temperature Range +12VDC (2.4A) to +24VDC (1.5A) DC Operating Voltage Capable of handling 3A of inrush current on startup 100VAC Min (400mA) to 240VAC Max (200mA) 50Hz – 60Hz AC Operating Voltage NOTE: Primary current over protection must be supplied by user to limit current to 1A.

  • Page 8: Connecting Power

    Connecting Power !! WARNINGS !! HIGH VOLTAGES MAY BE PRESENT INSIDE THE ENCLOSURE. DISCONNECT ALL AC POWER FROM SOURCE BEFORE ATTEMPTING TO WIRE THE DATA PRO. ANY WIRING TO THE INTERIOR OF THE DATA PRO MUST BE PERFORMED BY QUALIFIED PERSONNEL AS LETHAL AC VOLTAGES MAY BE PRESENT WHEN CONFIGURED TO OPERATE FROM A CURRENT PROTECTED AC PRIMARY POWER SOURCE.

  • Page 9: Ac Power Connection

    ST1 - Earth Ground AC-DC Power Supply Line Neutral Figure Power Supply Figure Power Connection AC Power Connection Connect a ‘Black’ wire from the Primary current protected AC-DC power source to ‘Line’ of Figure Connect a ‘White’ wire from the Primary current protected AC-DC power source to ‘Neutral’ of Figure Connect a ‘Green’...

  • Page 10: Data Pro Peripheral Connections

    Data Pro Peripheral Connections The Data Pro’s main interfacing board is shown in Error! Reference source not found. with all the peripheral connections marked. Table 4 lists the Data Pro interfacing board connections with their adequate torques. Table See also: Appendix 6: Data Pro Main Interfacing Board or Appendix 7: Data Pro Wiring –...

  • Page 11: Analog Input

    3.1 Analog Input The analog inputs (port J13) are configurable for voltage or current measurements via jumper placement. There is no need for external resistor addition to measure voltage or current. Measured values are displayed on the Data Pro main screen and logged into the analog_*.csv files. The analog inputs are available as parameters for further processing with other options such as graphing, relay alarm configurations, and 4-20mA configuration.

  • Page 12: Analog Output

    3.2 Analog Output The analog output ports (4-20mA) can utilize either on-board or off-board voltage as the source for the Current Loop. Both analog output ports share the same internal electronics; hence, the same voltage connection type (either internal or external) is applicable to both ports. The maximum external voltage is 40VDC, restricted by the internal circuitry.

  • Page 13: Latched Relays

    3.3 Latched Relays The relays set the alarm conditions (discussed in Section 9.3). Each relay can operate as a normally open or normally closed contact. The de-energized state of the relay is printed on the board and is normally set to open. Relay trip events log to the events csv file. The events csv file is available to copy to the removable USB memory stick.

  • Page 14: Data Pro - Start Up Screen

     If the Data Pro is acting as a Modbus master with no gauge control, you should start seeing data tabs for all connected devices within a few seconds.  If the Data Pro is using an FIC gauge interface, it will take approximately 1.5 minutes to complete the power up process during which time a tab for each FIC will appear showing the boot up status.

  • Page 15: Data Tabs

    Figure 6 – Peripherals Tab 6.2 Data Tabs Each device connected to the Data Pro will have its own Data Tab. If the device is a Modbus device then the tab will show the Modbus map along with the current readings. If an SPS or FIC is connected to Com 5 then the Data Tab will contain a grid showing the last five reading from the gauge.

  • Page 16: Download Button (Logs)

    6.3 Download Button (Logs) The gauge and peripheral data is stored on an internal SD card. The user can download the stored data onto a USB thumb drive through the front panel USB port. The data files are in a comma delimited *.csv format which can be opened using a csv file viewer such as Microsoft Excel.

  • Page 17: Graph Button

    6.4 Graph Button The user can plot real-time or historical gauge and peripheral data by clicking the “Graph” button in Figure 7. This brings up five tabs to assist the user in creating graphical displays:  Time tab  Device  Left Y-axis  Right Y-axis  Graph Figure 8 –...
  • Page 18 The ‘Device’ tab (Figure 10) shows all the devices connected to the system for the selection of ‘24 Hours’, ‘Last Week’, and ‘Date Range’ under ‘Time’ tab. The selection of ‘Real-Time’ shows only currently connected devices. Figure 10 – Graphing Devices Tab The “Left Y-Axis”...

  • Page 19: Menu Button - Main Menu

    Figure 12 – Plot of Gauge Data 6.5 Menu Button – Main Menu Click the ‘Menu’ button from the start up screen in Figure 7 to enter the Main Menu screen. Customer configuration settings are password protected. The factory default password is ‘1234’. The user is encouraged to change the password in the ‘System’...

  • Page 20: Main Menu

    Figure 13 - Main Menu Window NOTE: The factory default password to enter the Main Menu is ‘1234’. Main Menu The Main Menu screen allows the user to access six customer applications:  Logging  Modbus Setup  Peripherals  About ...
  • Page 21 4. The storage used. 5. The system log files occupy the memory space (not for end user, mainly used for program validation). 6. If this is checked, and internal memory becomes 97% full, older data files are deleted as needed. 7.
  • Page 22 Figure 15 – Memory Logging Download Logs Figure 16 – ‘Download Logs’ Execution NOTE: Perform ‘Clear Logs’ operation after ‘Download Logs’ once the internal memory Free Space is below 10%. The ‘Clear Log’ operation enables the user to delete all the accumulated logs to free up space on the SD card by following below menu steps: Menu ...
  • Page 23 The ‘Export Diagnostics’ option allows the users to download the application log files (*.log) which are not part of the standard ‘Download logs’ option. Send these files to GRC support staff to troubleshoot any application related issues. NOTE: The Data Pro application estimates data-space and time remaining based on the set sample rate and all sample parameters.

  • Page 24: Modbus And Gauge Interface Setup

    Modbus and Gauge Interface Setup The Data Pro may be configured as a slave or a master device. There are four (4) serial Modbus ports and two (2) Ethernet ports. The Ethernet ports are available for TCP/IP Modbus. A Serial Modbus port can have multiple devices connected as long as they have a unique address and have the same baud rate.

  • Page 25: Modbus Devices Tab

    8.1 Modbus Devices Tab The Modbus devices tab give an overview of all connected devices Figure 17 – Modbus Devices Tab 8.1.1 Name The name of a Modbus device must be unique and cannot contain spaces. The name of the device is used as the file name for the data collected and for reference in other parts of the program.

  • Page 26: Unit_Id

    8.1.6 Unit_ID This field displays the address, which an external master uses to poll/command the attached device. 8.1.7 Enabled This field indicates whether the device is active or inactive. 8.2 Modbus Device Tab Figure 18 – Modbus Device Tab This tab allows editing of the current selected device on the “Devices” tab. The “Up” and ”Dn” buttons allow the user to navigate up and down the list of devices from the “Devices”...

  • Page 27: Peripheral Configuration

    8.3 Peripheral Configuration 8.3.1 Input #1, 2, & 3 (Analog Input) The Data Pro has three (3) analog inputs that can be set to voltage or current and have scaling applied. See Figure Figure 19 – Analog Input 8.3.1.1.1 Alias The default name for this parameter is “Analog In”.

  • Page 28: Relay #1 (Relay Configuration)

    The ‘4mA’ and ‘20mA’ selection windows display the selected channel name and channel reading 21). to assist the user while setting up the limits (Figure The 4-20mA configurations save automatically. The saved configurations are loaded after a power cycle. On the initial power up, the ‘4-20mA Out’ readings on the main screen are displayed as ‘4mA’...
  • Page 29 Menu  Peripherals  Relay#1  Set Threshold (Numbered from 1 to 10)  Edit  Select Threshold Condition Type  OK  Select Sensor to Use  Enter Threshold limit  Save  Enter Delay  Save Figure 22 – Relay Configuration To disable the ‘Alarm’...
  • Page 30 that the relay alarm triggers only if the selected parameter value continues to exceed the defined 25). The ‘Delay’ value is set in seconds and is limited to 3 hours. threshold for set delay period (Figure The relay-tripped events automatically save to ‘events_timestamp.txt’ file and the file is accessible to the user via the ‘Download’...

  • Page 31: About

    8.4 About The Data Pro firmware resides on the internally installed micro SD card. Select the “About” menu Figure 26 to display the Data Pro firmware version ( Menu  About Figure 26 – Firmware and Contact Information 8.5 Interface Setup for FIC The FIC-1500 interface module allows the Data Pro to communicate with the P and C series gauges.

  • Page 32: Fic Status

    Figure 27 – Gauge Interface Search Window NOTE: The Data Pro will scan the configured range for FIC interfaces. The default address scan range, ‘Start – End’ address range, is 1 to 8. If the FIC interface is outside the range of 1 to 8, the FIC interface will not be automatically detected.

  • Page 33: Restart Interface

    Figure 28– FIC Status Screen 8.5.2 Restart Interface Restarting the FIC allows the FIC to re-scan newly connected gauges. During restart process, the FIC displays the Slave ID, Baud Rate, FIC Firmware version, and scans gauge addresses from 32 through 48. The Data Pro provides the ability to restart the FIC using the following steps: Menu ...
  • Page 34 Once the user has selected the correct *.bin file and clicked ‘Open’, another window shows informing the user of the pending restart of the application (Figure 30). Select the ‘Yes’ button to update the FIC firmware. The Data Pro shows the progress bar during the firmware update process (Figure 31).

  • Page 35: Save Gauges / Clear Gauges

    Figure 31 – FIC Firmware Update Status Window 8.5.4 Save Gauges / Clear Gauges The FIC gauge interface scans for connected gauges on every power cycle (gauge internal address 32 through 48). The Data Pro provides the option of ‘Save Gauges’ which bypasses the default scan-range and checks for gauges only at previously configured addresses.

  • Page 36: Config (Fic Configuration)

    Figure 32 – FIC Clear Gauges 8.5.5 Config (FIC Configuration) There are several configurable parameters on FIC defined in the following section. (see Figure 33). Figure 33 – FIC Configuration Screen Data Pro P/N 10029355 Rev Operation Manual Page 36 of 97...
  • Page 37 8.5.5.1 AutoVolt (Auto adjusted voltage) If ‘AutoVolt’ is enabled, FIC gauge interface continuously analyzes the gauge communication and automatically determines the appropriate voltage levels for the ‘Target Signal’, ‘Line Volts’, and ‘COM Voltage’. If this feature is disabled then the user must manually set the ‘Target signal’, ‘Line Volts’, and ‘COM Voltage’...
  • Page 38 NOTE: The FSK/FIC-1500 are shipped with default Modbus slave ID of ‘1’. 8.5.5.6 Chan Addr (Slave Addresses) The gauges can have an internal Modbus address from 32 to 48. The default gauge addresses are:  32 for Pressure/Temperature (e.g. P-4000 and C-4000) ...

  • Page 39: Info (Channel Information)

    The address configuration window opens up (Figure 34) that has the gauge serial numbers printed adjacent to the Modbus addresses. The user selects the sensor/channel and clicks ‘OK’. Then another window opens up for the address assignment and the selected channel address appears on top of the screen. The user enters the new address and clicks ‘Save’.

  • Page 40: Interface Setup For Sps

    replacement of the gauge serial number with its newly entered alias name (Figure 36). The exported data log files will contain both the gauge alias name and the gauge serial number. Figure 36 – Gauge Alias Configuration 8.6 Interface Setup for SPS The Data Pro can interface with an ESP (Electrical Submersible Pump) gauge interface controller called SPS-1500, which serves as the gauge interface to the downhole gauges.

  • Page 41: Restart Interface

    9. Total gauge channels count 10. Update firmware Figure 37 - Interface Setup for SPS 8.6.1 Restart Interface Restart the gauge interface module via: Menu  Interface Setup  Interface For Gauges Restart Interface During the restart of the SPS, the user can observe the following messages on the SPS LCD: ...

  • Page 42: Upload Firmware

     Tool Configured!  Rcv Hdr 0  Rcv Hdr 1 (only available on U-Command ESP gauges) 8.6.2 Upload Firmware This function allows the user to update the firmware of the internal SPS-1500 by loading a file from the Data Pro front panel USB drive. Copy the firmware *.bin file to the root of a USB drive.

  • Page 43: Zero Lc (Leakage Current)

    SPS Control Description Default LCD Comm Settings Toggle Display: SPS Communication Settings LCD Signal Levels Toggle Display: SPS-Tool Signal Levels LCD Line Voltage Toggle Display: Current Line Voltage LCD Run Time Toggle Display: SPS-1500 Power On Time Table 8- SPS Default Configurations 8.6.4 Zero LC (Leakage Current) This takes the current value read, then stores the value and subtracts it from any future...
  • Page 44 8.6.5.1 Address (SPS Slave Address) The user can change the SPS ‘Address’ via: Menu  Interface Setup  Interface for Gauges Config  Address  Edit After clicking on ‘Edit’ button, another window opens up to enter the new address (Figure 39).
  • Page 45 8.6.5.3 Modbus Watchdog The function ‘Modbus Watchdog’ monitors the communication packets on SPS-1500 Modbus port. When the SPS-1500 receives a valid Modbus packet, a timer starts. If another valid Modbus packet is not received within 5 minutes, the SPS-1500 will reset. If the SPS-1500 never receives a Modbus packet, it runs without starting the timer.
  • Page 46 8.6.5.8 Max Baud Setting the maximum Baud on the SPS-1500 can eliminate Baud rate errors from the gauge. It is common to see ‘Baud Fast’ errors during the line analysis. The application displays the default, minimum and maximum baud values on the configuration screen. The user can change the ‘Max Baud’...

  • Page 47: Gauge Alias

    The SPS-1500 is susceptible to the faults caused by the phase imbalances voltages, which can result in the tool communication problems. In addition, higher voltages can cause the SPS fuse, on gauge connection, to fail. If this situation occurs, disconnect the Data Pro, remedy the phase imbalance, and check or change the SPS fuse before attempting further communications with the gauge.
  • Page 48 Figure 41– ESP Gauge Channel Configuration Figure 42– ESP Gauge Channel Streaming Configuration Data Pro P/N 10029355 Rev Operation Manual Page 48 of 97...
  • Page 49 Figure 43– ESP Gauge Channel Configuration Upload Message The streaming mode, available only on ‘U-Command’ gauges, sets the faster sampling time for the ‘High Speed Enabled’ channels and their sampling rate is reflected in the ‘Rate (Sec.)’ column on the ‘Ch. Config’ screen. The ‘High Speed Enabled’ channel is represented by ‘+’ sign next to parameter name on the front screen gauge data grid.

  • Page 50: System

    8.7 System Figure 44 shows the features that are available to the user under System Configuration tab. Figure 44– System Configuration 8.7.1 Unit & Time The user can record the gauge measurements in various pressure and temperature units (see 45). To make the changes on any of the parameters, select the corresponding ‘Edit’ button. All Figure the configuration menus display the allowed maximum and the minimum limits for the corresponding selection.

  • Page 51: Menu Password

    Figure 45– Units and Time Configuration Figure 46– Pressure unit selection menu 8.7.2 Menu Password The user can change the Data Pro password by clicking on: Menu  System  Menu Password Select ‘Menu Password’, and follow the steps below: 1.

  • Page 52: Menu Timeout

    Figure 47 – Menu Password Window 8.7.3 Menu Timeout The menu timeout function sets the time duration that the user’s current screen displays before reverting to the Main Menu screen. The default ‘Menu Timeout’ is 300 seconds. Change the ‘Menu Timeout’...

  • Page 53: Sample Recording Rate

    Copy the programming file ‘DL4200*.zip’ to the USB drive and then insert it into the USB port on the front panel. The asterisk in the filename represents the firmware version number. Do not unzip this programming file as the software looks for ‘DL4200*.zip’ file during the ‘Firmware Update’ execution.

  • Page 54: Factory Default Reset

    8.7.7 Factory Default Reset To execute this feature, following these steps: Menu  System  Factory Default Reset OK Clicking on ‘Factory Default Reset’ initiates the closing of the Data Pro application and then 50). The user checks on “I Agree” to proceed with the opens it back up with the EULA form (Figure opening of the Data Pro application.

  • Page 55: Lcd Timeout

    Table 9– Data Pro Default Configurations 8.7.8 LCD Timeout This feature disables the LCD to save power and improve LCD life. If this feature is enabled, and the timeout has occurred, the LCD will be blank. To see the screen again, touch the LCD to enable the LCD.

  • Page 56: Data Formats

    8.7.11 Data Formats These options affect CSV File data recording. Gage Date Format Options 1) yyyy-MM-dd HH:mm:ss Records date in one column like this: “2018-09-10 16:00:00, …” 2) MM/dd/yyyy, HH:mm:ss Record date in one column and time in another like this: “09/10/2018, 16:00:00, …” Data Ordering This applies to gauge data and determines the column order of temperature and pressure.

  • Page 57: Fic Troubleshooting

    FIC Troubleshooting If the Panel PC displays any issue, make sure that the Data Pro hardware is working properly by performing following check:  Both ribbon cables have good connections on the Main Interfacing board and the Panel PC.  The jumper on the Panel PC is at the correct position.

  • Page 58: Sps-1500 Troubleshooting

    NOTE: Switch downhole power off before executing any Megger testing. Failure to do this can result in equipment damage and personnel injury. All Sercel ESP gauges allow 5KV megger testing. The LCD of SPS-1500 will display error codes depending on the failure it is detecting. Below is a list of common error codes and possible solutions to assist with troubleshooting the SPS-1500.
  • Page 59 High Amps –   Connect to the SPS with “DataWorks” software to Poor Wellhead grounding  (Gauge current manually set the following current settings for the Excessive Gauge Signal Line is higher than gauge: Current or injection of noise ...
  • Page 60 Note: Many problems with the SPS-1500 are resolved with proper grounding techniques. Connect a good ground from the production tubing wellhead back to the ground point at the surface package for proper operation. Use a STAR ground configuration to connect grounds to the Choke Panel or VSD. Never daisy-chain or loop earth grounds. Data Pro P/N 10029355 Rev Operation Manual...

  • Page 61: Appendix 1: Default Data Pro Modbus Map

    11.0 Appendix 1: Default Data Pro Modbus Map Version = 1.0 WordOrder = High/Low Register Decimal Register Register Register Name Comments Type Places Units 40001 DLVersion_Major byte 40001 DLVersion_Minor byte 40002 Start_Year byte 40002 Start_Month byte 40003 Start_Day byte 40003 Start_Hour byte 40004...
  • Page 62 40021 AnalogIn3_I 40022 AnalogIn3_Calc 40023 AnalogIn4_V 40024 AnalogIn4_I 40025 AnalogIn4_Calc 40026 AnalogOut1 40027 AnalogOut2 40028 Relay1Status 40029 Relay1TripTime long 40031 Relay2Status 40032 Relay2TripTime long 40034 SurfaceLastReadTime long 40036 GaugeCount byte 40036 BoardCount byte 40037 BoardDataEnabled byte User Configured Values 40037 TempUnits byte 40038...
  • Page 63 41015 Gauge[1].MotorTemp long 41017 Gauge[1].VibrationX long 41019 Gauge[1].VibrationY long 41021 Gauge[1].VibrationZ long 41023 Gauge[1].Wye long 41025 Gauge[1].Conductivity long 41027 Gauge[1].ToolVoltage long 41029 Gauge[1].LeakageCurrent long 41031 Gauge[1].Flow long 41033 Reserved 41034 Reserved 41035 Reserved 41036 Reserved 41037 Reserved 41038 Reserved 41039 Reserved 41040 Reserved...
  • Page 64 41073 Reserved 41074 Reserved 41075 Reserved 41076 Reserved 41077 Reserved 41078 Reserved 41079 Reserved 41080 Reserved 41081 Gauge[3].SerialNumber long 41083 Gauge[3].LastPacketTime long 41085 Gauge[3].PacketCount long 41087 Gauge[3].IntakePressure long 41089 Gauge[3].IntakeTemperature long 41091 Gauge[3].DischargePressure long 41093 Gauge[3].DischargeTemperature long 41095 Gauge[3].MotorTemp long 41097 Gauge[3].VibrationX long...
  • Page 65 41123 Gauge[4].LastPacketTime long 41125 Gauge[4].PacketCount long 41127 Gauge[4].IntakePressure long 41129 Gauge[4].IntakeTemperature long 41131 Gauge[4].DischargePressure long 41133 Gauge[4].DischargeTemperature long 41135 Gauge[4].MotorTemp long 41137 Gauge[4].VibrationX long 41139 Gauge[4].VibrationY long 41141 Gauge[4].VibrationZ long 41143 Gauge[4].Wye long 41145 Gauge[4].Conductivity long 41147 Gauge[4].ToolVoltage long 41149 Gauge[4].LeakageCurrent long 41151...
  • Page 66 41181 Gauge[5].VibrationZ long 41183 Gauge[5].Wye long 41185 Gauge[5].Conductivity long 41187 Gauge[5].ToolVoltage long 41189 Gauge[5].LeakageCurrent long 41191 Gauge[5].Flow long 41193 Reserved 41194 Reserved 41195 Reserved 41196 Reserved 41197 Reserved 41198 Reserved 41199 Reserved 41200 Reserved 41201 Gauge[6].SerialNumber long 41203 Gauge[6].LastPacketTime long 41205 Gauge[6].PacketCount long...
  • Page 67 41236 Reserved 41237 Reserved 41238 Reserved 41239 Reserved 41240 Reserved 41241 Gauge[7].SerialNumber long 41243 Gauge[7].LastPacketTime long 41245 Gauge[7].PacketCount long 41247 Gauge[7].IntakePressure long 41249 Gauge[7].IntakeTemperature long 41251 Gauge[7].DischargePressure long 41253 Gauge[7].DischargeTemperature long 41255 Gauge[7].MotorTemp long 41257 Gauge[7].VibrationX long 41259 Gauge[7].VibrationY long 41261 Gauge[7].VibrationZ long...
  • Page 68 41289 Gauge[8].IntakeTemperature long 41291 Gauge[8].DischargePressure long 41293 Gauge[8].DischargeTemperature long 41295 Gauge[8].MotorTemp long 41297 Gauge[8].VibrationX long 41299 Gauge[8].VibrationY long 41301 Gauge[8].VibrationZ long 41303 Gauge[8].Wye long 41305 Gauge[8].Conductivity long 41307 Gauge[8].ToolVoltage long 41309 Gauge[8].LeakageCurrent long 41311 Gauge[8].Flow long 41313 Reserved 41314 Reserved 41315 Reserved 41316...
  • Page 69 41347 Gauge[9].ToolVoltage long 41349 Gauge[9].LeakageCurrent long 41351 Gauge[9].Flow long 41353 Reserved 41354 Reserved 41355 Reserved 41356 Reserved 41357 Reserved 41358 Reserved 41359 Reserved 41360 Reserved 41361 Gauge[10].SerialNumber long 41363 Gauge[10].LastPacketTime long 41365 Gauge[10].PacketCount long 41367 Gauge[10].IntakePressure long 41369 Gauge[10].IntakeTemperature long 41371 Gauge[10].DischargePressure long...
  • Page 70 41399 Reserved 41400 Reserved 41401 Gauge[11].SerialNumber long 41403 Gauge[11].LastPacketTime long 41405 Gauge[11].PacketCount long 41407 Gauge[11].IntakePressure long 41409 Gauge[11].IntakeTemperature long 41411 Gauge[11].DischargePressure long 41413 Gauge[11].DischargeTemperature long 41415 Gauge[11].MotorTemp long 41417 Gauge[11].VibrationX long 41419 Gauge[11].VibrationY long 41421 Gauge[11].VibrationZ long 41423 Gauge[11].Wye long 41425 Gauge[11].Conductivity long...
  • Page 71 41455 Gauge[12].MotorTemp long 41457 Gauge[12].VibrationX long 41459 Gauge[12].VibrationY long 41461 Gauge[12].VibrationZ long 41463 Gauge[12].Wye long 41465 Gauge[12].Conductivity long 41467 Gauge[12].ToolVoltage long 41469 Gauge[12].LeakageCurrent long 41471 Gauge[12].Flow long 41473 Reserved 41474 Reserved 41475 Reserved 41476 Reserved 41477 Reserved 41478 Reserved 41479 Reserved 41480 Reserved...
  • Page 72 41513 Reserved 41514 Reserved 41515 Reserved 41516 Reserved 41517 Reserved 41518 Reserved 41519 Reserved 41520 Reserved 41521 Gauge[14].SerialNumber long 41523 Gauge[14].LastPacketTime long 41525 Gauge[14].PacketCount long 41527 Gauge[14].IntakePressure long 41529 Gauge[14].IntakeTemperature long 41531 Gauge[14].DischargePressure long 41533 Gauge[14].DischargeTemperature long 41535 Gauge[14].MotorTemp long 41537 Gauge[14].VibrationX long...
  • Page 73 41563 Gauge[15].LastPacketTime long 41565 Gauge[15].PacketCount long 41567 Gauge[15].IntakePressure long 41569 Gauge[15].IntakeTemperature long 41571 Gauge[15].DischargePressure long 41573 Gauge[15].DischargeTemperature long 41575 Gauge[15].MotorTemp long 41577 Gauge[15].VibrationX long 41579 Gauge[15].VibrationY long 41581 Gauge[15].VibrationZ long 41583 Gauge[15].Wye long 41585 Gauge[15].Conductivity long 41587 Gauge[15].ToolVoltage long 41589 Gauge[15].LeakageCurrent long 41591...
  • Page 74 41621 Gauge[16].VibrationZ long 41623 Gauge[16].Wye long 41625 Gauge[16].Conductivity long 41627 Gauge[16].ToolVoltage long 41629 Gauge[16].LeakageCurrent long 41631 Gauge[16].Flow long 41633 Reserved 41634 Reserved 41635 Reserved 41636 Reserved 41637 Reserved 41638 Reserved 41639 Reserved 41640 Reserved 41641 Gauge[17].SerialNumber long 41643 Gauge[17].LastPacketTime long 41645 Gauge[17].PacketCount long...
  • Page 75 41676 Reserved 41677 Reserved 41678 Reserved 41679 Reserved 41680 Reserved 41681 Gauge[18].SerialNumber long 41683 Gauge[18].LastPacketTime long 41685 Gauge[18].PacketCount long 41687 Gauge[18].IntakePressure long 41689 Gauge[18].IntakeTemperature long 41691 Gauge[18].DischargePressure long 41693 Gauge[18].DischargeTemperature long 41695 Gauge[18].MotorTemp long 41697 Gauge[18].VibrationX long 41699 Gauge[18].VibrationY long 41701 Gauge[18].VibrationZ long...

  • Page 76: Appendix 2: Impersonated Sps Modbus Map

    12.0 Appendix 2: Impersonated SPS Modbus Map Version = 1.0 WordOrder = High/Low Register Decimal Register Register Register Name Comments Type Places Units 40129 Gauge[1].SerialNumber long 40131 Gauge[1].LastPacketTime long 40133 Gauge[1].PacketCount long 40135 Gauge[1].IntakePressure 40136 Gauge[1].IntakeTemperature 40137 Gauge[1].DischargePressure 40138 Gauge[1].DischargeTemperature 40139 Gauge[1].MotorTemp 40140...

  • Page 77: Appendix 3: Impersonated Fic Modbus Map

    13.0 Appendix 3: Impersonated FIC Modbus Map Version = 1.0 WordOrder = High/Low Register Decimal Register Register Name Type Places 41001 Gauge[1].GaugeType byte 41001 Gauge[1].Revision byte 41002 Gauge[1].SerialNumber long 41004 Gauge[1].SerialType byte 41005 Gauge[1].PacketCount long 41007 Gauge[1].ErrorCount long 41009 Gauge[1].SigCurrent 41010 Gauge[1].LastPacketTime 41012 Gauge[1].Pressure long...
  • Page 78 41070 Gauge[3].VibrationX long 41072 Gauge[3].VibrationY long 41074 Reserved byte 41082 Gauge[4].Revision byte 41083 Gauge[4].SerialNumber long 41085 Gauge[4].SerialType byte 41086 Gauge[4].PacketCount long 41088 Gauge[4].ErrorCount long 41090 Gauge[4].SigCurrent 41091 Gauge[4].LastPacketTime 41093 Gauge[4].Pressure long 41095 Gauge[4].Temperature long 41097 Gauge[4].VibrationX long 41099 Gauge[4].VibrationY long 41101 Reserved byte 41109 Gauge[5].Revision...
  • Page 79 41166 Gauge[7].SerialType byte 41167 Gauge[7].PacketCount long 41169 Gauge[7].ErrorCount long 41171 Gauge[7].SigCurrent 41172 Gauge[7].LastPacketTime 41174 Gauge[7].Pressure long 41176 Gauge[7].Temperature long 41178 Gauge[7].VibrationX long 41180 Gauge[7].VibrationY long 41182 Reserved byte 41190 Gauge[8].Revision byte 41191 Gauge[8].SerialNumber long 41193 Gauge[8].SerialType byte 41194 Gauge[8].PacketCount long 41196 Gauge[8].ErrorCount long 41198 Gauge[8].SigCurrent...
  • Page 80 41255 Gauge[10].Pressure long 41257 Gauge[10].Temperature long 41259 Gauge[10].VibrationX long 41261 Gauge[10].VibrationY long 41263 Reserved byte 41271 Gauge[11].Revision byte 41272 Gauge[11].SerialNumber long 41274 Gauge[11].SerialType byte 41275 Gauge[11].PacketCount long 41277 Gauge[11].ErrorCount long 41279 Gauge[11].SigCurrent 41280 Gauge[11].LastPacketTime 41282 Gauge[11].Pressure long 41284 Gauge[11].Temperature long 41286 Gauge[11].VibrationX long 41288 Gauge[11].VibrationY...
  • Page 81 41352 Gauge[14].Revision byte 41353 Gauge[14].SerialNumber long 41355 Gauge[14].SerialType byte 41356 Gauge[14].PacketCount long 41358 Gauge[14].ErrorCount long 41360 Gauge[14].SigCurrent 41361 Gauge[14].LastPacketTime 41363 Gauge[14].Pressure long 41365 Gauge[14].Temperature long 41367 Gauge[14].VibrationX long 41369 Gauge[14].VibrationY long 41371 Reserved byte 41379 Gauge[15].Revision byte 41380 Gauge[15].SerialNumber long 41382 Gauge[15].SerialType byte 41383 Gauge[15].PacketCount...
  • Page 82 41441 Gauge[17].SigCurrent 41442 Gauge[17].LastPacketTime 41444 Gauge[17].Pressure long 41446 Gauge[17].Temperature long 41448 Gauge[17].VibrationX long 41450 Gauge[17].VibrationY long 41452 Reserved byte Table 12 – Impersonated FIC Modbus Map Data Pro P/N 10029355 Rev Operation Manual Page 82 of 97...

  • Page 83: Appendix 4: Impersonated Scout-3000 Modbus Map

    14.0 Appendix 4: Impersonated Scout-3000 Modbus Map Version = 1.0 WordOrder = High/Low Register Decimal Register Register Register Name Comments Type Places Units 40033 Gauge[1].LastPacketTime long 40035 Gauge[1].PacketCount long 40037 Gauge[1].IntakeTemperature 40038 Gauge[1].IntakePressure 40039 Gauge[1].DischargeTemperature 40049 Gauge[1].DischargePressure 40041 Gauge[1].MotorTemp 40042 Gauge[1].VibrationX 40043 Gauge[1].Wye...

  • Page 84: Appendix 5: V7 Modbus Map

    15.0 Appendix 5: V7 Modbus Map Version = 1.0 Word Order = High/Low Register Decimal Register Register Register Name Comments Type Places Units 41201 Gauge[1].IntakePressure float Psia 41203 Gauge[1].IntakeTemperature float 41205 Gauge[1].MotorTemp float 41207 Gauge[1].DischargePressure float Psia 41209 Gauge[1].VibrationX float 41211 Gauge[1].LeakageCurrent float...

  • Page 85: Appendix 6: Data Pro Main Interfacing Board

    16.0 Appendix 6: Data Pro Main Interfacing Board 16.1 Configuration jumpers 16.1.1 Watchdog Enable Jumper (JP2) Do not enable Watchdog 16.1.2 Analog Input Jumpers (JP5, 6, 7) These jumpers allow the user to select either Voltage or Current mode operation. Jumpers are shown in Voltage mode (Jumper pins 2-3) in Figure 58.
  • Page 86 Figure - Modbus Termination Location (default shown as OPEN) Data Pro P/N 10029355 Rev Operation Manual Page 86 of 97...

  • Page 87: Appendix 7: Data Pro Wiring Table

    17.0 Appendix 7: Data Pro Wiring Table Peripheral Connections Analog Input (Max. 15V, 64mA) – J13 Voltage - ‘JP7’ on ( 2, 3) OR Current - ‘JP7’ on (1,2) +IN1 Voltage - ‘JP6’ on (2, 3) OR Current - ‘JP6’ on (1, 2) +IN2 Voltage - ‘JP5’...
  • Page 88 ‘JP8’ for 120Ω termination Non- Isolated Ports – J8, J6, J9 COM2 RS232 – J8 No termination COM3 RS485 – J6 ‘JP3’ for 120Ω termination COM4 RS232 – J9 No termination COM5 RS485 – J11 ‘JP4’ for 120Ω termination Gauge Interface Modbus Connection. Not for external use Data Pro P/N 10029355 Rev Operation Manual...

  • Page 89: Appendix 8: Data Pro With Fic-1500 (Single)

    18.0 Appendix 8: Data Pro with FIC-1500 (Single) Figure - Configuration with Single FIC-1500 Data Pro P/N 10029355 Rev Operation Manual Page 89 of 97...

  • Page 90: Appendix 9: Data Pro With Fic-1500 (Dual)

    19.0 Appendix 9: Data Pro with FIC-1500 (Dual) Figure - Configuration with 2 FIC-1500 Data Pro P/N 10029355 Rev Operation Manual Page 90 of 97...

  • Page 91: Appendix 11: Modbus Poll Example

    20.0 Appendix 11: Modbus Poll Example The “Modbus Poll” shown here is a third party program not sold by GRC. It is available at modbustools.com. The Modbus Poll setup window shows that the register number entered in the ‘Address’ (NOTE: For the ‘Address’...

  • Page 92: Appendix 12: Creating A Modbus Map

    21.0 Appendix 12: Creating a Modbus Map Data Pro uses a map to actively poll an enabled Modbus slave device. A Modbus master connected to an unassigned port may request values from this map. Requests must use the ‘unit id’ of the device. Modbus maps are stored as simple ASCII files. These files can be created with any text editor like Windows Notepad.
  • Page 93 “43002” - Register “Temp” - Name “int” - Type. “1” - Decimals “” - units go here if needed. - an “N” will cause this value not to be polled each time. “” Register – The address of the parameter the Data Pro will poll on the device. Name –...

  • Page 94: Appendix 13: Status Codes For Sps-1500 (Esp/Spy Pro)

    22.0 Appendix 13: Status codes for SPS-1500 (ESP/Spy Pro) Message Possible Reasons Resolution Okay, No Error Okay Okay DC – DC Converter Phase imbalance or Short Check motor drive, ground Voltage Not Regulating Circuit problems. Check surface package, downhole equipment DC –...
  • Page 95 Tool Stop Bit Wrong Communication problem Manual mode, increase the Polarity when looking for the voltage. AutoVolt mode, try optimal voltage to run the running it manually Tool Buffer Overrun gauge Start Bit Wrong Polarity Packet Checksum Error Failure On Internal SPS board is damaged Replace SPS Board EEPROM...

  • Page 96: Appendix 14: Data Pro Fic Expansion Pack #10043284

    Data Pro can communicate with up to 4 P-5500 gauges. Adding the FIC Expansion Pack adds capacity for an additional 8 P-5500 gauges for a total of 12 P-5500 gauges. For more information on this product, please contact the Sercel-GRC sales group. sales@Sercel- GRC.com...

  • Page 97: Appendix 15: The Data Pro Ts-4800 & Data Pro Ts-4900

    24.0 Appendix 15: The Data Pro TS-4800 & Data Pro TS-4900 There are two versions of the Data Pro. The Data Pro TS-4800 and the Data Pro TS-4900. This means there are two different versions of the Data Pro firmware which is installed on a pre- programmed SD Card.

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