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UNICORN TOWER
Operation Manual
PN: 28-0883/03
PN 85-3151R - VV
Lancer Corp.
6655 Lancer Blvd.
PN 85-3161R - LFCV
San Antonio, Texas 78219
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
Manual PN: 28-0883/03
DIGITAL RELEASE ONLY - MAY 2013
310
FOR QUALIFIED INSTALLER ONLY
"Lancer" is the registered trademark of Lancer © 2013 by Lancer, all rights reserved.
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Summary of Contents for lancer 85-3151R-VV
- Page 1 PN 85-3161R - LFCV San Antonio, Texas 78219 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com Manual PN: 28-0883/03 DIGITAL RELEASE ONLY - MAY 2013 FOR QUALIFIED INSTALLER ONLY “Lancer” is the registered trademark of Lancer © 2013 by Lancer, all rights reserved.
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Page 2: Table Of Contents
ABOUT THE UNICORN The Unicorn Tower is designed using the highest quality materials and state-of-the-art technology to provide our customers with consistent quality and a unique drink experience. TABLE OF CONTENTS SPECIFICATIONS ..........................3 WARNINGS/SAFETY/CAUTIONS .....................4 ELECTRICAL WARNING ......................4 WATER NOTICE..........................5 ADA STANDARDS FOR ACCESSIBLE DESIGN................5 DISPENSER INSTALLATION HIGHLIGHTS.................6 PRE-INSTALLATION CHECKLIST....................7... -
Page 3: Specifications
UNICORN TOWER SPECIFICATIONS 4.95 13.73 27.50 MAX 24.50 MIN 17.00 NOTE: Portion Control Unit shown for 11.11 illustrative purposes only Junction Box Junction Box 6.00 6.00 Front View Side View 8.93 13.11 DIMENSIONS WEIGHT PLAIN WATER Height: 25.4 in (645.2 mm) Shipping: 35 lbs (15.88 kg) Min: 40 PSIG (0.276 MPA) Width: 4.95 in (125.7 mm) -
Page 4: Warnings/Safety/Cautions
WARNING/ADVERTENCIA/AVERTISSEMENT The dispenser is for indoor use only. This unit is not a toy. It should not be used by children or infirm persons without supervision. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. -
Page 5: Water Notice
L’installateur est responsable d’assurer la conformité. ADA STANDARDS FOR ACCESSIBLE DESIGN To assure that beverage service is accessible to all customers, Lancer recommends that counter height and equipment selection be planned carefully. The 2010 ADA Standards for Accessible Design states the maximum reach height from the floor should be no more than 48”... -
Page 6: Dispenser Installation Highlights
Brix. REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS La proprètè da cet ensamable est assurè à I’usine sulvant les spècifications èmis par Lancer . Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil: 1. -
Page 7: Pre-Installation Checklist
PRE-INSTALLATION CHECKLIST BEFORE GETTING STARTED Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with carrier. -
Page 8: Installation
1. INSTALLATION UNPACKING THE DISPENSER A. The Lancer dispenser is shipped in a corrugated shipping carton. B. Remove dispenser from corrugated shipping carton. C. Inspect unit and parts for concealed damage. If damage exists, notify delivering carrier and file claim against the carrier. - Page 9 Figure 2. Unit Overview INSTALLATION OF THE UNIT - CONTINUED B. FONT INSTALLATION 1. Route ribbon cable, harness, and syrup/water lines through hole in the Tray Assembly (Fig 3a). 2. Guide font shank through hole in the drip tray (Fig 3b). Position the font with the Selection Buttons and Nozzle above the Drip Tray.
- Page 10 C. JUNCTION BOX INSTALLATION NOTE: The Font Ribbon Cable, Harness, Syrup and Water lines are 36” inches length. Placement of Junction Box must be under counter within 2’ of Font/Drip Tray Assembly. The Junction Box slides on the hanging bracket to expose components (Fig 4).
- Page 11 D. JUNCTION BOX WIRING CONNECTIONS 1. CONNECT THE FOLLOWING, FOR BOTH Volumetric (VV) AND Lancer Flow Control Valve (LFVC) MODELS: a. The various Syrup Valve Harnesses from the Unicorn Font to the appropriate connection in the Junction Box. Refer to the Wiring Diagram in the Junction Box.
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Page 12: Plumbing Line Connections
PLUMBING LINE CONNECTIONS A. CONNECTING TO WATER SUPPLY 1. Use a tube cutter to cut tubing. Tubing cut with a saw will result in plastic shavings that could plug the flow controls in the dispensing valve. 2. Provide an adequate potable water supply. Water pipe connections and fixtures directly connected to a potable water supply must be sized, installed, and maintained according to federal, state, and local laws. -
Page 13: Line Run - Recirculating System
2. LINE RUN - RECIRCULATING SYSTEM NOTE: REFER TO COOLING SYSTEMS MANUFACTURERS INSTALLATION INSTRUCTIONS. SYRUP - Route and connect beverage tubing between Recirculating System Syrup Outlet and Junction Box Inlet. Repeat for each syrup. WATER - Route and connect beverage tubing between Recirculating System and Junction Box Water Inlet and Outlets. -
Page 14: Connecting To Electrical Power
3. CONNECTING TO ELECTRICAL SUPPLY NOTE: In addition to the following, adhere to ELECTRICAL WARNINGS AND CAUTIONS, page 6. NORTH AMERICAN UNITS REQUIREMENTS: Plug the provided transformer (PN 25-0069/01) into the proper wall socket. INTERNATIONAL TRANSFORMER (NOT PROVIDED) REQUIREMENTS: Rated 50 VA or higher, primary voltage as required, and a Secondary Voltage 24VAC. Overcurrent and surge protection is recommended. -
Page 15: Cleaning And Sanitizing Instructions
If other equipment is being cleaned, follow the guidelines established by the manufacturer for that equipment. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The equipment must be cleaned and sanitized after installation is complete. -
Page 16: Weekly Cleaning & Sanitizing
WEEKLY CLEANING AND SANITIZING WARNING IF A POWDER SANITIZER IS USED, DISSOLVE IT THOROUGHLY WITH HOT WATER PRIOR TO ADDING TO THE SYRUP SYSTEM. ENSURE SANITIZING SOLUTION IS REMOVED FROM THE DISPENSER AS INSTRUCTED. AVOID GETTING SANITIZING SOLUTION ON CIRCUIT BOARDS. DO NOT USE STRONG BLEACHES OR DETERGENTS;... -
Page 17: Cleaning And Sanitizing Beverage Components - Bag-In-Box Systems
CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG IN BOX SYSTEM NOTE: Extended lengths of product lines may require more time for flushing and rinsing lines than described below. A. Disconnect the syrup quick disconnect coupling from the syrup packages and connect the coupling to a bag valve removed from an empty Bag-in-Box (BIB) package. -
Page 18: Programming Overview
5. PROGRAMMING OVERVIEW NOTE: Ratio will be set by either the LFCV or Volumetric method. Setting ratio will require syrup separator (included with unit) and ratio cup (sold separately). DEFINITIONS Brand One of the four buttons around the water button Size SM, MD, LG, or XL Brand 1... -
Page 19: Programming With The Volumetric Handheld Programmer
PROGRAMMING wITH THE VOLUMETRIC HANDHELD PROGRAMMER NOTE: REQUIRES VOLUMETRIC HANDHELD PROGRAMMER AND SELECTOR BOARD (PN 64-5050) PROGRAMMER IS SOLD SEPARATELY FOR VV PROGRAMMING ONLY) (C = CARBONATED; 5.00 = 5:1 RATIO) A. Connect the Volumetric Handheld programmer (Fig 15) to Figure 15. - Page 20 C. IDLE MODE - TO DEACTIVATE A BRAND, WHILE THE UNIT IS NOT DISPENSING PRODUCT 1. Select an inactive Brand. This will activate the selected Brand and deactivate the formerly Active Brand. - To deactivate an Active Brand without selecting an inactive Brand, press the Active Brand button for less than .35 seconds.
- Page 21 PROGRAM MODE NOTE: The unit supports separate portions with up to 1 topoff for each brand If the unit has an Active Brand, the PROGRAM MODE can be accessed by pressing and holding both the SM and XL buttons. • During PROGRAM MODE, the Mode LED blinks. •...
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Page 22: Adjusting Water Flow And Water To Syrup Ratio (Brix) - Lfcv Only
C. Shut off syrup (Brand) supply to nozzle by closing shut-off at back block, disconnecting coil wire at the plug connection or disconnecting BIB connector. D. Hold a Lancer ratio cup under the syrup separator and dispense water into cup for eight seconds. Water volume should be 14oz. -
Page 23: Troubleshooting
6. TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE VERIFICATION REMEDY A. Wrong brand A. Use hand-held programmer A. Enter correct ratio value RATIO programmed INCORRECT B. Low syrup pressure B. Run Syrup purge test using a hand- B. Increase pressure on BIB pump to held programmer obtain 3.0 OZ on syrup purge C. -
Page 24: Dispenser Disposal
7. DISPENSER DISPOSAL To prevent possible harm to the environment from improper disposal, recycle the unit by locating an authorized recycle outlet or contact the retailer where the product was purchased. Comply with local regulations regarding disposal of the refrigerant and insulation. -
Page 25: Electronic, Lfcv Spare Parts
ELECTRONIC, LFCV SPARE PARTS Item Part No. Description 52-3344 HARN, LFCV, THRU-CNTR VAL, UNICORN 52-3358 HARNESS, BYPASS, UNICORN 64-5048 PCB ASSY, MAIN BOARD, UNICORN 05-1678 STANDOFF, PCB, REV L CKNG... -
Page 26: Nozzle, Lfcv Spare Parts
NOZZLE, LFCV SPARE PARTS Item Part No. Description 64-5057 PCB ASSY, TOUCH PAD, UNICORN, W/ PORTION CONTROL 17-0647/01 SOLENOID,24 VDC, 1/8 NPT, 2WNC 05-2971 ELBOW, qUICK CONNECT,1/4 X 1/8 02-0214 O-RING,2-008,97-0999 81-0679 NOZZLE, ASSY, UNICORN 05-2956 NOZZLE, BLACK, UNICORN 05-2943 NOZZLE, RED UNICORN... -
Page 27: Valve, Lfcv Spare Parts
ELECTRONIC, LFCV SPARE PARTS Item Part No. Description 01-2884 FITTING, JG,3/8X1/4,REDUCER, S/FIT 01-2806 JG BULKHEAD CONNECTOR,3/8 S/FIT X 3/8 S/FIT,79000217 19-0267/02 VALVE ASSY, LFCV,2.0 SODA, GRY, S 05-1385 ELBOW,.5 DOLE X .2 BARB, PLS 02-0089 O-RING,2-012,97-0999 19-0266/02 VALVE ASSY, LFCV,2.0 SYR, BLK, SC 04-1089 SCR, 10-32,RH, PH/SL, 1.000 82-2317/01... -
Page 28: Wiring Diagram, Lfcv
WIRING DIAGRAM, LFCV... -
Page 29: Electronic, Vv Spare Parts
ELECTRONIC, VV SPARE PARTS Item Part No. Description 52-3381 HARNESS, WATER MODULE, VV, RECIRC, UNICORN 52-3359 HARN, SOLENOID, KIP, VV, UNICRN 52-3360 HARN, SOLENOIDS VV, UNICORN 52-3358 HARNESS, BYPASS, UNICORN 64-5048/02 PCB ASSY, MAIN BOARD, UNICORN 05-1678 STANDOFF, PCB, REV L CKNG... -
Page 30: Nozzle, Vv Spare Parts
NOZZLE, VV SPARE PARTS Item Part No. Description 02-0371 WASHER, FLOW, 1.5, VOL VALVE 02-0089 O-RING, 2-012, 97-0999 02-0126 O-RING, 2-109, 97-0999 01-2762 FTG, SODA OUTLET, UNCRN 02-0005 O-RING, 2-010, 97-0999 02-0214 O-RING, 2-008, 97-0999 05-2929 FITTING, INLET, NOZZLE, SYRUP 04-1639 SCREW, 4-20X.250 IN, PH, PHILLIPS, PLASTITIE, 18-8 SS... -
Page 31: Water Valve, Vv Spare Parts
WATER VALVE, VV SPARE PARTS LIST Item Part No. Description 05-1385 ELBOW, .5 DOLE X .2 BARB, PLS 02-0089 O-RING, 2-012,97-0999 19-0399 WATER MODULE, VOL,1.5-3.0 05-0967 RTNER, SOL VLV, BALL VLV, PREMIA VV SYRUP VALVE SPARE PARTS LIST Item Part No. Description 02-0005 O-RING ,2 -010,97-0999... -
Page 32: Misc, Vv Spare Parts
MISC SPARE, VV PARTS LIST Item Part No. Description 64-5057 PCB ASSY, TOUCH PAD, UNICORN, W/PORTION CONTROL 01-2757 FTG, WYE,.12ID, UNCRN 01-2806 JG BULKHEAD CONNECTOR, 3/8 S/FIT X 3/8 S/FIT, 79000217... -
Page 33: Wiring Diagram, Vv
WIRING DIAGRAM, VV... -
Page 34: Counter Cutout Template
8.10 COUNTER CUTOUT TEMPLATE (not to scale) - Page 35 NOTES...
- Page 36 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...
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