lancer BEVARIETY MCY-22 Installation And Service Manual
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lancer BEVARIETY MCY-22 Installation And Service Manual

22”, 30” acib ice beverage dispensers
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22", 30" BEVARIETY™ ACIB ICE
BEVERAgE DISPENSERS
MODELS MCY-22 & MCY-30
Installation and Service Manual
PN 28-0724/02
6/16/2009
LANCER
6655 Lancer Blvd.
San Antonio, Texas 78219
To order parts, call
Customer Service: 800-729-1500
Warranty/Technical Support: 800-729-1550
Email: custserv@lancercorp.com
www.lancercorp.com
ISO 9001:2000 Quality System Certified
"Lancer" is the registered trademark of Lancer © 2009 by Lancer, all rights reserved.

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Summary of Contents for lancer BEVARIETY MCY-22

  • Page 1 LANCER 6655 Lancer Blvd. San Antonio, Texas 78219 To order parts, call Customer Service: 800-729-1500 Warranty/Technical Support: 800-729-1550 Email: custserv@lancercorp.com www.lancercorp.com ISO 9001:2000 Quality System Certified “Lancer” is the registered trademark of Lancer © 2009 by Lancer, all rights reserved.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety ..............................4 Overview............................5 Installation Overview........................6 22” Bevariety™ ACIB Specifications ....................7 30” Bevariety™ ACIB Specifications ....................8 22” Bevariety™ ACIB Counter Cutout....................9 30” Bevariety™ ACIB Counter Cutout..................10 Bevariety™ ACIB Dispenser Numbering Convention and Kit Part Numbers......11 1. Installation...........................12 1.1 Selecting a Location ........................12 1.2 Things To Consider........................12 1.3 Unpacking the Dispenser ......................14 1.4 Drain Spider..........................14...
  • Page 3 5. MVU..............................58 5.1 Beverage Dispensing .........................58 5.2 Program Multi-Valve Unit (MVU) ....................59 5.3 MVU Assembly ...........................70 5.4 Lancer Flow Control Valve (LFCV) With MVU Only ..............72 5.5 Nozzle Assembly ............................73 6. Service/Machine Operation .......................74 6.1 Ice Dispensing ..........................74 6.2 Beverage Cooling ........................75 6.3 Water Carbonation........................75...

  • Page 4: Safety

    SAFETY AUTOMATIC AgITATION The dispenser is equipped with automatic agitation and will activate unexpectedly. Do not place hands or foreign objects in the ice storage compartment. Unplug the dispenser during servicing, cleaning, and sanitizing. WARNINg! To avoid personal injury, do not attempt to lift the dispenser without assistance.

  • Page 5: Overview

    Overview The Bevariety™ ice combo is a multi-brand, flavor shot capable beverage dispenser. It has a carbonator tank integrated into the cold plate so it provides true, cold carbonated, sparkling beverages. Above Counter Ice Combo: •Available in 22”, 30”, and 44” wide models. •22”...

  • Page 6: Installation Overview

    Installation Overview Installation Requirements: The following parts and tooling should be used on all Bevariety™ dispensing systems: • TCCC-authorized flushable beverage tubing suitable to length and number of flavors • 1/2” or 3/8” tubing on all water lines • TCCC-authorized clamps and connectors •...

  • Page 7: 22" Bevariety™ Acib Specifications

    22” BEVARIETY™ ACIB SPECIFICATIONS 31.9 22.0 35.5 14.6 31.0 WATER DIMENSIONS WEIgHT Filtered water: 50 PSI min Width: 22 in (559 mm) Without ice: 270 lbs (122 kg) (3.52 KG/cm2) Depth: 31 in (787 mm) Shipping: 292 lbs (132 kg) w/driptray Min flowing pressure: Height: 35.5 in (902 mm)

  • Page 8: 30" Bevariety™ Acib Specifications

    30” BEVARIETY™ ACIB SPECIFICATIONS 31.9 31.9 30.0 30.0 35.5 35.5 14.5 14.5 31.0 31.0 WATER DIMENSIONS WEIgHT Filtered water: 50 PSI min Width: 30 in (762 mm) Without ice: 327 lbs (148 kg) (3.52 KG/cm2) Depth: 31 in (787 mm) Shipping: 356 lbs (161 kg) w/driptray Min flowing pressure:...

  • Page 9: 22" Bevariety™ Acib Counter Cutout

    22” BEVARIETY™ ACIB COUNTER CUTOUT 22” 1” 20” 23 1/2” 18 5/8” 31” 3“ DIAMETER OPTIONAL 1 1/2” 3“ 1 7/8” F R O N T D I S P E N S E R 1“ 7 1/2” FRONT OF DISPENSER - D R I P T R A Y EXTENDED SPLASH PLATE 7 1/2”...

  • Page 10: 30" Bevariety™ Acib Counter Cutout

    30” BEVARIETY™ ACIB COUNTER CUTOUT 30” 15/16” 28 1/8” 23 1/2” 18 5/8” 15” 31” 11 1/2” 3“ DIAMETER OPTIONAL 1 1/2” 3“ 1 5/8” F R O N T D I S P E N S E R D R I P T R A Y 7 1/2”...

  • Page 11: Bevariety™ Acib Dispenser Numbering Convention And Kit Part Numbers

    BEVARIETY™ ACIB DISPENSER NUMBERINg CONVENTION 85-204AA-B-C-XYZ 22” Dispenser 85-218AA-B-C-XYZ 30” Dispenser 85-208AA-B-C-XYZ 44” Dispenser AA = Number of flavors B = Merchandiser graphics designation C = MVU option: 0 - no MVU 2 - MVU X = Valve flow rate Y = Valve Type Z = Splash plate type KIT PART NUMBERS:...

  • Page 12: Installation

    A backflow prevention device must comply with ASSE and local standards. It is the responsibility of the installer to ensure compliance. • Refer to specific icemaker model for proper air intake/exhaust ventilation with Lancer units. • Install the icemaker per manufacturer specifications. Points of consideration include drainage, ventilation, and drop zones.
  • Page 13 FILLING MANUALLY WITH ICE, WHEN ICE MAKER NOT USED Note: Please refer to specific icemaker model for proper intake/exhaust ventilation with Lancer units 10" (254 mm) DISPENSE HEIGHT 31" (775 mm) MINIMUM of 6" (152 mm) MINIMUM of 6" (152 mm)

  • Page 14: Unpacking The Dispenser

    UNPACKINg THE DISPENSER 1. Set shipping carton upright on the floor. 2. Cut band and remove. 3. Open top of carton and remove interior packing. 4. Lift carton up and off of the dispenser. 5. Remove wood shipping base from the bottom of the dispenser. (Support dispenser while removing shipping base.) DRAIN SPIDER The Drain Spider is located directly in the center of the bin under the ice shroud.

  • Page 15: Leveling The Dispenser

    LEVELINg THE DISPENSER In order to facilitate proper dispenser drainage and carbonation, ensure that the dispenser is level, front to back and side to side. Place a level on the top of the rear edge of the dispenser. The bubble must settle between the level lines. Repeat this procedure for the remaining three sides.

  • Page 16: Installing The Carbonator Pump

    INSTALLINg THE CARBONATOR PUMP 1. Check water pressure and volume. Water pressure should be at least 40 lbs with carbonator running. 2. Install carbonator pump within eight feet of cold plate and within six feet of an electrical plug. It should be at installed at least six inches off the floor (recommend installing on a shelf).

  • Page 17: Connecting Co 2 Lines

    CONNECTINg CO LINES 1. Place the CO cylinder with the CO regulator in a serviceable location. Locate the 3/8” barb CO Inlet Fitting at the front of the unit: 2. Route the CO supply line (75 PSI) to the 3/8” barb fitting at the front of the unit and connect.

  • Page 18: Continuing The Installation

    30” With MVU 30” Without MVU 2. Connect remaining syrup lines to the left side of the dispenser. On the 30” unit, syrups 9-12 and the ambient syrups are only used if an MVU is present. Syrups 7-8 and the ambient syrups on the 22” unit are only used if an MVU is present. 1.11 CONTINUINg THE INSTALLATION Confirm that all configurable valves are set to the correct carb/non-carb option.

  • Page 19: Startup Procedures

    4. Drain line must be insulated with a closed cell insulation. Insulation must cover the entire length of the drain hose, including fittings. The drain should be installed in such a manner that water does not collect in sags or other low points, as condensation will form.

  • Page 20: Condensation Insulation Installation

    1.12 CONDENSATION INSULATION INSTALLATION 1. Remove cup rest and drip tray. 2. Wrap the Inlet Tube Insulation Tape around the syrup inlet tubing. Start by placing the insulation behind the syrup inlet and wrap around to the front. Secure the insulation by using approximately 2”...
  • Page 21 5. Slide the probe cord through the Carbonator Probe Insulation slit. Press the Carbonator Probe Insulation into the front of the plastic nut until it is flat against the sheet metal surface. 6. Remove the protective backing from the Probe Cord Wrap. Place on front of Carbonator Probe Insulation while bending the probe cord down.
  • Page 22 8. Position the Lower CO Recess Foam Insulation over the check valve with the slot on the bottom side. Press into place as shown. The foam should be flush with the sheet metal mounting plate. 9. Clean area around drain tubes. Slightly pinch elbow fitting to form oval. 10.

  • Page 23: Finishing The Dispenser Installation

    11. Rotate elbow fitting so that exhaust points downward. Install second elbow fitting onto open drain tube. Reinstall splash plate and cup rest upon completion. Completed Condensation Insulation Installation: 12. Reinstall the splash plate, drip tray and cup rest. 1.13 FINISHINg THE DISPENSER INSTALLATION 1.

  • Page 24: Cleaning And Sanitizing

    CLEANINg AND SANITIZINg gENERAL INFORMATION Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. This equipment must be cleaned and sanitized after installation is complete, and the operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.

  • Page 25: Daily Cleaning

    5. With a clean cloth, remove any soapy residue on the nozzle body. 6. Make certain that the nozzle housing rubber seal is not torn or otherwise damaged. If necessary, replace with Lancer PN 05-2699. 7. Wet the inner surface of the nozzle housing with water and reinstall the nozzle housing by sliding it over the nozzle body and turning clockwise to lock in position.

  • Page 26: Ice Bin Cleaning - Perform At Startup And Monthly

    5. Mix the cleaning solution. Put a portion of the solution into a spray bottle. Soak the lower chute in the remaining solution. 6. Spray the upper chute with the cleaning solution. 7. With a soft sponge, clean the inside of the upper and lower chutes. 8.

  • Page 27: Cleaning And Sanitizing Beverage Components - Bag-In-Box Systems - Perform Every Six Months

    CLEANINg AND SANITIZINg BEVERAgE COMPONENTS - BAg-IN-BOX SYSTEMS – PERFORM EVERY SIX MONTHS NOTE: Extended lengths of product lines may require more time for flushing and rinsing lines than stated below. 1. Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a bag valve removed from an empty Bag-in-Box (BIB) package.

  • Page 28: Illustrations And Parts Listings

    3. Illustrations and Parts Listings 3.1 Decals and Labels 2, 3, 4 28-0724/02...
  • Page 29 3.1 Decals and Labels 22” BEVARIETY™ ACIB ACIB Item Part No. Description 06-1139 Label, Warning, Lid, IBD 06-2057 Panel, Graphic, IBD22, Round 27-0069 Diffuser Lens, IBD22 27-0063 Lens Merch, IBD22, Round 06-1184 Label, Cleaning, Merchandiser 06-3135 Label, Wiring Diagram 22” Bevariety™ ACIB 06-3136 Label, Plumbing Diagram 22”...

  • Page 30: Final Assembly, Post-Mix Ibd And Ice Dispenser

    3.2 Final Assembly, Post-Mix IBD and Ice Dispenser 28-0724/02...
  • Page 31 3.2 Final Assembly, Post-Mix IBD and Ice Dispenser 22” BEVARIETY™ ACIB ACIB Item Part No. Description 05-2753 Shroud, Dispensing Wheel, IBD 22” 03-0368 Retainer, RUE-14-S 23-1373 Agitator Assy, HEX, IBD (115V) 10-0762 Pin, Agitator, IBD, Single Retainer 82-3556 Dispensing Wheel Assy, HEX, IBD (115V) 05-2733 Lid, Back, 22”...

  • Page 32: 22" Bevariety™ Acib Faucet Plate And Ice Chute Sub-Assembly, Post-Mix, Ibd

    3.3 22” Bevariety™ ACIB Faucet Plate and Ice Chute Sub-Assembly, Post-Mix, IBD 26,34 28-0724/02...
  • Page 33 3.3 22” Bevariety™ ACIB Faucet Plate and Ice Chute Sub-Assembly, Post-Mix, IBD Item Part No. Description 04-0308 Screw, 10 - 32 X 0.438 82-3968 Faucet Plate Assy, 22” Bevariety™ ACIB 02-0005 O-Ring, 2-010 06-0877 Label, Ground 04-1089 Screw, 10 - 32 X 1.000, RH, PH/SL 04-0553 Screw, 10 - 24 X 1.75, LG.

  • Page 34: 30" Bevariety™ Acib Faucet Plate And Ice Chute Sub-Assembly, Post-Mix, Ibd

    3.4 30” Bevariety™ ACIB Faucet Plate and Ice Chute Sub-Assembly, Post-Mix, IBD 22,33 28-0724/02...
  • Page 35 3.4 30” Bevariety™ ACIB Faucet Plate and Ice Chute Sub-Assembly, Post-Mix, IBD Item Part No. Description 04-0308 Screw, 10 - 32 X 0.438 82-3943 Faucet Plate Assy LEV®, Bevariety™ ACIB 02-0005 O-Ring, 2-010 06-0877 Label, Ground 04-1089 Screw, 10 - 32 X 1.000, RH, PH/SL 04-0553 Screw, 10 - 24 X 1.75, LG.

  • Page 36: Electrical Box And Gear Motor Sub-Assembly, Post-Mix, Ibd

    3.5 Electrical Box and gear Motor Sub-Assembly, Post-Mix, IBD 20,21,22,25 28-0724/02...
  • Page 37 3.5 Electrical Box and gear Motor Sub-Assembly, Post-Mix, IBD 22” and 30” Bevariety™ ACIB Item Part No. Description 52-3180 Elec Assy, Ballast, Bevariety™ ACIB 30-10200 Electrical Hsg, Bevariety™ ACIB 02-0406 Seal, Shaft, Motor IBD 04-0061 Scr, 8-18 x .500, PHD w/ELW, PH 07-0211 Washer, Shipping Base 04-1453...

  • Page 38: Remote Pump Assembly

    3.6 Remote Pump Assembly 28-0724/02...
  • Page 39 3.6 Remote Pump Assembly Item Part No. Description 01-2700 Adapter, Plastic, 1/2x3/8 Fitting 04-0032/01 Nut, Nylock, 1/4-20 04-0033/01 Washer, Flat, 1/4 x .062 04-0034 Nut, Lock, 1/4-20 04-0236 Screw, 10/21 x .375 04-0247 Isolator, 1/4-20 04-0520/01 Screw, 1/4-20 x .500 06-0075-1 Nameplate, Vinyl 06-3087...

  • Page 40: Lev Installation

    LEV INSTALLATION RECEIVINg Each unit is completely tested under operating conditions and thoroughly inspected before shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible indication(s) of damage.

  • Page 41: Adjusting Water Flow

    (smoke) (PN 54-0201 for Model 145 valves) in place of the nozzle. 5. Activate valve to fill separator syrup tube. 6. Hold a Lancer °Brix cup under syrup separator. Dispense water and syrup into cup for two seconds. Divide number of ounces (ml) of water in cup by two to determine water flow rate per second.

  • Page 42: Installation Of Soda Lever

    INSTALLATION OF SODA LEVER The soda lever may be field installed on any LMV® or LEV®. 1. Remove valve cover. 2. Turn both stems on mounting block to CLOSED position. 3. If LEV®, disconnect electric wiring harness. 4. Remove valve from mounting block. 5.

  • Page 43: Removal And Installation Of Front Soda/Water Lever (Kit Pn 82-1458)

    REMOVAL AND INSTALLATION OF FRONT SODA/WATER LEVER (Kit PN 82-1458) 1. Slide I.D. panel up to expose cover mounting screw. 2. Loosen cover mounting screw (do not remove) and remove cover. 3. Close stems on mounting block. 4. Operate valve to check for complete shutoff of water and syrup. 5.

  • Page 44: Daily Cleaning

    5. Remove top screw and loosen bottom screw. Remove retainer. 6. Remove plug adjustment assembly by threading extractor tool (PN 52-1950) into the bonnet and pulling it out. This will expose the flow control. 7. Lift up wire retainer and carefully remove valve from mounting block. If electric, disconnect wire harness.

  • Page 45: Bi-Weekly Sanitizing

    3. Wash nozzle and diffuser with warm water. Ensure that cleaning solution is thoroughly rinsed from nozzle and diffuser. Residual solution will cause foaming and off taste in finished product. 4. Reinstall diffuser and nozzle. NOTE: Ensure compliance with the instructions of the dispenser manufacturer to properly clean and sanitize the nozzle and diffuser, and ensure no off-taste is present.

  • Page 46: Troubleshooting

    4.12 TROUBLESHOOTINg Issue Cause Remedy 1. Water leakage around 1. O-ring is not properly 1. Install or replace o-ring nozzle. installed above diffuser. correctly. 2. O-ring is damaged or 2. Replace o-ring. missing. 2. Leakage between upper 1. One or more retaining 1.
  • Page 47 Issue Cause Remedy 6. Erratic Ratio Brix 1. Incoming water and/or 1. Check incoming water and syrup supply not at sufficient syrup supply to ensure flowing pressure. sufficient flowing pressure. 2. Foreign debris in water 2. Remove flow controls and and/or syrup flow controls.
  • Page 48 Issue Cause Remedy 9. Valve will not shut off. 1. Cup lever may be sticking 1. Correct or replace lever. or binding. 2. If LEV, switch not 2. Check switch for free actuating properly. actuation. 3. If LEV, solenoid armature 3.
  • Page 49 Notes 28-0724/02...

  • Page 50: Lev® Model 100 3.0 Oz/Sec And Model 145L, 4.5 Oz/Sec

    4.13 LEV® Model 100, 3.0 oz/sec and Model 145L, 4.5 oz/sec Flow Control, 3.0, Syrup, Kit, PN 82-1027 Flow Control, 4.5, Syrup, Kit, PN 82-2226 Flow Control, 3.0, Soda, Kit, PN 82-1026 Flow Control, 4.5, Soda, Kit, PN 82-2227 21 22 Syrup-Out Light Kit Option PN 82-0783...
  • Page 51 4.13 LEV® Model 100, 3.0 oz/sec and Model 145L, 4.5 oz/sec ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 34 05-0233 Nozzle, 3.0 (Used in Valves 05-0287 I.D. Panel 1a 54-0057 I.D. Panel (Syrup-Out) produced through 54-0029 Cover Sub Assy September 1998) –...

  • Page 52: Lev® With Self-Serve Lever (Model 100Ssl, 3.0 Oz/Sec And Model 145Ssl, 4.5 Oz/Sec)

    4.14 LEV® With Self-Serve Lever (Model 100SSL, 3.0 oz/sec and Model 145SSL, 4.5 oz/sec) Flow Control, 3.0, Syrup, Kit, PN 82-1027 Flow Control, 4.5, Syrup, Kit, PN 82-2226 Flow Control, 3.0, Soda, Kit, PN 82-1026 Flow Control, 4.5, Soda, Kit, PN 82-2227 Front Soda/Water Lever Kit, PN 82-1458 Syrup-Out Light...
  • Page 53 4.14 LEV® With Self-Serve Lever (Model 100SSL, 3.0 oz/sec and Model 145SSL, 4.5 oz/sec) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 05-0287 I.D. Panel 34 05-0233 Nozzle, 3.0 (Used in Valves 1a 54-0057 I.D. Panel (Syrup-Out) produced through 54-0029 Cover Sub Assy September 1998) –...

  • Page 54: Lev® Pushbutton (Model 100P, 3.0 Oz/Sec And Model 145Ssl, 4.5 Oz/Sec)

    4.15 LEV® Pushbutton (Model 100P, 3.0 oz/sec and Model 145P, 4.5 oz/sec) Flow Control, 3.0, Syrup, Kit, PN 82-1027 Flow Control, 4.5, Syrup, Kit, PN 82-2226 Flow Control, 3.0, Soda, Kit, PN 82-1026 Flow Control, 4.5, Soda, Kit, PN 82-2227 Front Soda/Water Lever Kit, PN 82-1458 Syrup-Out Light...
  • Page 55 4.15 LEV® Pushbutton (Model 100P, 3.0 oz/sec and Model 145P, 4.5 oz/sec) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 35 05-0238 Yoke, Electric 54-0140 I.D. Panel, Large Pushbutton 36 52-0288 Coil Assy, L V ® 54-0029 Cover Sub Assy 37 03-0125 Spring, Solenoid, L V ®...

  • Page 56: Chilled Vs. Ambent Syrup On Positions 9 And 12

    4.16 Chilled vs. Ambient Syrup on Positions 9 and 12 Buttons 9 and 12 on the 30” multi-valve units can be either ambient or chilled depending on how the syrup lines are connected. LFCVs will need to be moved to ambient outlet locations. If the use of ambient lines is required, it will be in your project plan.

  • Page 57: Set Water To Soda Or Plain

    4.18 Set Water to Soda or Plain Valves 3 or 6 on a 30 inch ACIB (valves 2 or 5 on 22 inch ACIB) can be set to pour either carbonated or non-carbonated beverages by pulling out the converter, rotating it 180°, and reinserting it into the dispenser.

  • Page 58: Mvu

    5. MVU 5.1 Beverage Dispensing Beverages are dispensed either by standard LEV’s or by Multi-Valve Units. The MVU consists of a touch pad that activates: • Flavor shots • Carbonated or non-carbonated drinks • Portion controlled dispensing for crew serve •...

  • Page 59: Program Multi-Valve Unit (Mvu)

    Program Multi-Valve Unit (MVU) Set MVU Buttons as Carbonated, Non-Carbonated, or Flavor Shot Only Refer to install guidelines for account specific brands. Self-Serve The MVU can be programmed to serve carbonated or non-carbonated beverages as well as a flavor shot from each of the beverage positions on the valve. To enter the programming mode on the MVU and assign water type to each individual brand (Soda or Plain Water): 1.
  • Page 60 3. Press the same brand button again to change to a carbonated beverage (light will flash slowly). 4. Press the button one more time to change to flavor shot mode. a. The light will flash quickly and the water will be turned off. 5.
  • Page 61 Set MVU for Flavor Shots (Portion Control Only) 1. Press both top and bottom brand buttons (at the same time) on the MVU panel for 5 seconds to get into programming mode. a. Lights will blink three times Press the “Shot” button. a.
  • Page 62 Self Serve or Crew Serve The dispenser’s water flow rate can be checked/calibrated using the on-board computer as a timer. To check flow rate: 1. Press the top and middle brand buttons at the same time approximately 5 seconds. a. The pour cancel button will illuminate and the shot LED will blink 5 times.
  • Page 63 Ratio MVU’s The LEV’s can be ratioed using the handheld device; however, the handheld device will not work with the MVU valve. You must use the manual cup and a syrup separator designed for the MVU nozzle. To ratio the MVU – Self Serve: 1.
  • Page 64 If the ratio is off, adjust the appropriate syrup module. In the illustration at right, adjust the flow control in position S10 if the syrup level is too high or too low on push button #10. Portion Control Programming (MVU) 1.
  • Page 65 3. Fill cup with 1/3 full with ice and place a cup under the nozzle. 4. Push and hold a drink ”size” button until the cup is full. -Repeat this step for each of the other size cups. -Select other brands and repeat these steps for each of them.
  • Page 66 Check/Adjust Flavor Shots – Crew Serve Flavor shot portions can be adjusted using the MVU touchpad and a graduated cylinder. Refer to your project plan to determine shot size for your customer. To adjust flavor shots: 1. Press the small and extra large cup buttons at the same time.
  • Page 67 Dispenser Operation Customer Self-Serve Beverage Dispensing Flavor Shot Dispensing 1. Place cup under MVU nozzle. 2. Press and hold the “PUSH” button (next to the branded flavor shot). -10 ml will pour from the nozzle. -Press button again to add additional shot. Beverage Dispensing 1.
  • Page 68 Crew Serve Beverage Dispensing with Portion Control Normal dispense mode is active directly after start-up and when returning from programming mode. To operate the dispenser in crew serve mode: Dispense Flavor Shot 1. Press the “Shot” button. - “Shot” LED will illuminate. - The “Shot”...
  • Page 69 Notes 28-0724/02...

  • Page 70: Mvu Assembly

    5.3 MVU Assembly 28-0724/02...
  • Page 71 5.3 MVU Assembly Item Part No. Description 06-3141 Label, MVU, Merchandiser 05-2711 Cover, Merchandiser, MVU 52-3176 Panel Assy, PCB, MVU 05-2710 Cover, Base, MVU 05-2761/01 Light Shield, MVU 52-3188 Harness, MVU, Ribbon 04-0571 Screw, 4-20 x .375 05-2699 Nozzle, Outer 05-2713 Bracket, Nozzle, Left 05-2714...

  • Page 72: Lancer Flow Control Valve (Lfcv) With Mvu Only

    5.4 Lancer Flow Control Valve (LFCV) With MVU Only LFCV Valve Assemblies Valve Assembly 82-3820 LFCV, Bonus Injector 82-3823 LFCV, 3.0 - 4.5, Syrup Assy 82-3824 LFCV, 3.0 - 4.5, Soda/Water Assy LFCV Spare Parts Spare Parts 10-0430/05 Plug Nut...

  • Page 73: Nozzle Assembly

    5.5 Nozzle Assembly Item Part No. Description 54-0466 Injector Assy, Syrup, Multiflavor Nozzle 54-0465 Nozzle Assy, Multiflavor Nozzle 04-1563 Cap, Multiflavor Nozzle, Vinyl, 1 x .206 07-0446 Clamp, Stpls, Oetkr 08-0105 Tubing, B44-4x, 1/4 ID X .063 Wall 07-0437 Clamp, Stpls, Otkr 01-2126 U-Bend, SS, 1/4 Barb 05-1866...

  • Page 74: Service/Machine Operation

    Service/Machine Operation Ice Dispensing Ice is stored in the ice hopper and a hex auger and motor drive shaft is turned by an auger motor periodically to stir the ice. In addition, the auger pushes ice to the cold plate and also to the dispense chute where it is directed into drinks Note: The only ice recommended is cube ice from an ice machine.

  • Page 75: Beverage Cooling

    Beverage Cooling The unit uses a basic aluminum cold plate with integrated picture frame carbonator tank. It works as long as two conditions are met: Ice needs to be on the cold plate. The drain should run freely. Water Carbonation The water pump, located on the pump platform, pumps pressurized water to the cold plate.

  • Page 76: Carbonation System

    Carbonation System The carbonating system consists of the following components: • Electrode - When the water level in the carbonator tank falls below the tip, the liquid level control turns on the pump motor for 5.5 seconds. If the water level does not reach the tip, the motor continues to run in 5.5 second intervals until the water touches the tip.
  • Page 77 • Water Pressure Regulator – The water regulator restricts the incoming water pressure to 50 psig for water entering the carbonator tank. Since the CO pressure is set to 75 psig, this creates more than enough pressure difference between the water and CO gas to create soda water.

  • Page 78: Electronics

    Electronics The MVU flow control/solenoid (uses LEV flow controls), the ice gate, and the auger motor are all controlled by the unit’s two pc boards. There is one Toroidal transformer installed on the ACIB. The transformer converts 120 VAC to approximately 24 VAC for applications on both boards. Power (120 VAC) is sourced from a terminal strip for both the transformer and the Ice Board.

  • Page 79: General Troubleshooting

    general Troubleshooting Troubleshooting focuses on two key areas of the dispenser, the carbonation system and the electronics as the remainder of components such as LEV’s, ice gate, auger, etc are standard on most new Ice Combo’s. Issue Cause Resolution 1. Push chute and nothing 1.

  • Page 80: Troubleshooting - Light Emitting Diodes (Leds)

    Troubleshooting - Light Emitting Diodes (LEDs) Light Emitting Diodes (LEDs) are provided on the PC Board to aid in troubleshooting electrical difficulties. Referring to the wiring diagram included in this manual (also affixed to the electrical box cover), the following information can be obtained from the LEDs. 1.

  • Page 81: Carbonator Troubleshooting

    6.8 Carbonator Troubleshooting Issue Possible Cause Resolution only dispensed at Carbonator motor will not Unplug probe cable from the start. LLC. valve. If motor starts, replace probe. If motor doesn’t start, verify 120 VAC at load and line terminals of LLC. If you have 120 VAC on line and load, replace motor.

  • Page 82: Electronics Troubleshooting

    6.8 Carbonator Troubleshooting Continued Issue Possible Cause Resolution Drinks taste flat - too little Low or no CO pressure. Set CO pressure to 75 psig carbonation. Procon pump worn, not or replenish supply. atomizing water. Water pressure too high. Replace pump and/or motor. Check pressure at pump platform regulator outlet, replace regulator if over 50...
  • Page 83 Electronics Troubleshooting Continued Issue Possible Cause Resolution Syrup only dispensing on No water to MVU but water Check for 24 VDC at water MVU. pouring at LEVs. solenoid. If 24 VDC present, repair solenoid assembly. If 24 VDC no present, troubleshoot board and wiring harness.

  • Page 84: Ice Delivery System

    6.10 Ice Delivery System The unit comes equipped with the standard ice handling mechanism found on the 4500 series ACIB dispenser. Agitator/wheel assembly breaks up ice bridging and delivers ice to chute assembly. A snap action switch activated by the ice lever provides power to the auger motor. This is a DC controlled switch that interrupts the power to the board to activate the motor.
  • Page 85 2. DIP#5 through #8 These switches control the OFF time for automatic agitation. By referring to the table and setting the switches as shown, OFF times from ten minutes to 150 minutes (in ten minute increments) can be obtained. For example: For 40 minute OFF time, switch 5 should be in the OFF position, switch 6 should be in the ON position, switch 7 should be in the OFF position, and switch 8 should be in the OFF position.
  • Page 86 28-0724/02...

  • Page 87: Auger Motor Removal

    6.12 Auger Motor Removal Option 1: The auger motor/gear box can removed the traditional way by disconnecting the auger from the motor. The steps are as follows: 1. Unplug the dispenser. 2. Remove Rue Pin from locking pin an pull locking pin out of auger. 3.
  • Page 88 To replace the auger motor via the snap ring: 1. Unplug the dispenser. 2. Disconnect the wires to the ice chute lever switch. 3. Remove the ice chute by prying the ice chute pivot arms and pulling the lever/chute out from the bottom of the dispenser.

  • Page 89: Dispenser Connections Valve Map Summary (Co , Water And Syrup)

    6.13 Dispenser Connections Valve Map Summary (CO , Water, and Syrup) 28-0724/02...

  • Page 92: 22" Bevariety™ Acib Wiring/Plumbing Diagram

    6.16 22” Bevariety™ ACIB Wiring/Plumbing Diagram - 115V/60Hz 28-0724/02...

  • Page 93: 30" Bevariety™ Acib Wiring/Plumbing Diagram

    6.17 30” Bevariety™ ACIB Wiring/Plumbing Diagram - 115V/60Hz 28-0724/02...
  • Page 94 LANCER To order parts, call Customer Service: 800-729-1500 Warranty/Technical Support: 800-729-1550 Email: custserv@lancercorp.com www.lancercorp.com...

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