Assa Abloy SARGENT 2828 Series Instructions

INSTRUCTIONS FOR INSTALLING
2828 SERIES RIM EXIT DEVICE
CAUTION!
BEFORE STARTING:
- INSTALL MULLION IF USED;
- DOOR SHOULD BE FITTED AND HUNG;
- CHECK BOX LABEL FOR SIZE OF EXIT DEVICE.

AVAILABLE STOCK LENGTHS:

LENGTH "E" - 32" DOOR, NO CUT REQUIRED.
CAN BE CUT TO FIT DOORS DOWN TO 24" WIDE.
LENGTH "F" - 36" DOOR, NO CUT REQUIRED.
CAN BE CUT TO FIT DOORS DOWN TO 30" WIDE.
LENGTH "G" - 48" DOOR, NO CUT REQUIRED.
CAN BE CUT TO FIT DOORS DOWN TO 36" WIDE.
HORIZONTAL
REFERENCE LINE
(C L OF CHASSIS AND
RAIL ASSEMBLY)
641 STRIKE SHOWN
VERTICAL REFERENCE LINE
(C L OF CHASSIS)
MARK VERTICAL AND HORIZONTAL
A
FIRST
REFERENCE LINES ON THE DOOR
HORIZONTAL
REFERENCE LINE
(C L OF CHASSIS AND
RAIL ASSEMBLY)
VERTICAL
REFERENCE LINE
(C L OF CHASSIS)
FINISHED FLOOR
FOURTH

APPLY RAIL ASSEMBLY

• CHECK BOX LABEL. IF CUTTING IS NOT REQUIRED PROCEED TO STEP "B".
• IF CUTTING IS REQUIRED, CONTINUE WITH STEP "A".
DETERMINE CUT OFF DIMENSION "X" BY SUBTRACTING 1 3/4" FROM DIMENSION "Y".
A
MARK CUT OFF POINT ON MOUNTING RAIL.
FOR DOORS WITH STILE RAIL MUST
OVERLAP STILE BY 1/2" MIN.
VERTICAL REFERENCE LINE
(C L OF CHASSIS)
1 3/4" MIN.
"X"
"Y"
DEPRESS ARM INTO RAIL OPENING AND SLIDE RAIL ONTO CHASSIS.
B
LEVEL RAIL AND FASTEN MOUNTING PLATE
LEVEL MOUNTING PLATE
ATTACH RAIL ASSEMBLY TO THE CHASSIS
WITH TWO #8 TRUSS HEAD MACHINE SCREWS.
FIFTH

APPLY COVERS AND STRIKE

ATTACH COVER TO CHASSIS WITH
FOUR #8 TRUSS HEAD MACHINE SCREWS
ATTACH STRIKE WITH TWO OUTER
SCREWS AND TWO STAR WASHERS.
ADJUST FOR PROPER POSITION.
IMPORTANT:
1. FOR RIM CYLINDER APPLICATIONS:
INSTALL CYLINDER TAIL WASHER TO CYLINDER
TAIL PIECE. SEE STEP THREE FOR DETAILS.
2. CLEAR AWAY ANY RAISED PROJECTIONS
TO ALLOW EXIT DEVICE TO REST ON
FLAT SURFACE OF THE DOOR.
CENTER
CHASSIS
ASSEMBLY
B IDENTIFY TYPE OF INSTALLATION TO
DETERMINE LOCATION OF VERTICAL C L
SINGLE DOOR
DOOR
"A"
VERTICAL REFERENCE LINE
(C L OF CHASSIS)
IF USE 641 STRIKE DIM. "A"=2 1/4"
IF USE 613 STRIKE DIM. "A"=1 3/4"
IF USE 642 STRIKE DIM. "A"=1 1/2"
41"
DOUBLE DOOR WITH 980 MULLION
DOOR
IF USE 641 STRIKE DIM. "A"=2 1/4"
HOLD DOWN PUSH RAIL,
CUT OFF AND DEBURR.
CAUTION:
DO NOT CUT CLOSER THAN
3 1/2" FROM THE CONNECTING
ARM PIVOT IN THE PUSH RAIL
ATTACH END CAP TO
MOUNTING PLATE
WITH TWO COVER
SCREWS
Patent pending and/or patent
www.assaabloydss.com/patents
RAIL ASSEMBLY
DOOR
"A"
VERTICAL
REFERENCE LINE
(C L OF CHASSIS)
3 1/2" MIN.
PLACE MOUNTING PLATE TIGHT
AGAINST RAIL AND ATTACH IT TO
THE DOOR WITH THREE #10
ROUND HEAD SCREWS
FOR EXIT ONLY APPLICATIONS
USING RETAINING RING
PLIERS (NOT SHOWN) OR
SCREWDRIVER TO REMOVE
RETAINING RING FROM THE
CAM AND CAM FROM THE
CENTER CHASSIS ASSEMBLY
FOR FLUSH MOUNTING.
CYLINDER
TAIL WASHER
END CAP
MOUNTING BRACKET
"LOCK DOWN KEY"
TO OPERATE: DEPRESS PUSHRAIL;
INSERT HEX KEY AND TURN CLOCKWISE.
THIS EXIT DEVICE
IS NON-HANDED
OUT
RIGHT HAND
REVERSE BEVEL
SECOND

PREPARE DOOR

APPLY TEMPLATE ON THE DOOR ALONG REFERENCE
LINES AND TAPE IT WITH SUPPLIED TAPE.
IF DOOR ALREADY HAS ANSI DOOR PREP
(161 CUT-OUT), OR HAS 2 1/8" DIA HOLE AT 2 3/4"
BACKSET,POSITION TEMPLATE OVER EXISTING
HOLE & MARK FOR 4 CHASSIS MOUNTING HOLES.
SPOT AND DRILL HOLES.
HORIZONTAL REFERENCE LINE
(C L OF CHASSIS AND RAIL ASSEMBLY)
VERTICAL REFERENCE LINE
(C L OF CHASSIS)
THIRD

APPLY HARDWARE

K-Htb Applications
WHEN CYLINDER IS USED -
THRUBOLT OUTSIDE
IT MUST BE POSITIONED IN
TRIM (IF USED) TO
THE MIDDLE OF TRIM, AS
CHASSIS
ILLUSTRATED
ATTENTION! SLIDE WASHER
OVER THE CYLINDER TAIL BEFORE
BACK PLATE INSTALLATION
FOR RIM CYLINDER ONLY APPLICATION
ATTENTION:
USE STANDARD SHIMS FOR
CENTER CHASSIS MOUNTING
MACHINE
RIM CYLINDER
SCREW
ASSEMBLY
CYLINDER
TAIL PIECE
CYLINDER
BACK PLATE
CYLINDER TAIL WASHER
Knob Trim Applications
TRIM IS NON HANDED.
1. SCREW THE ROSE DOWN ALL THE WAY.
2. WITH KEYHOLE FACING DOWN, POSITION TRIM
IN CROSS BORE HOLE, AND ATTACH TO CHASSIS
WITH (2) #10-32 FILLISTER HD. MACHINE SCREWS.
VR
RIM
**FOR LEVER TRIM APPLICATIONS, SEE INSTRUCTION
SHEET A7274 PACKED W/LEVER TRIM.
SCREWDRIVER
ATTACH CHASSIS
WITH FOUR #10
WOOD OR
MACHINE SCREWS
RETAINING RING
LEFT HAND
REVERSE BEVEL
ATTENTION:
SLIDE CYLINDER TAIL
WASHER OVER THE
CYLINDER TAIL PIECE
BEFORE ATTACHING
CYLINDER BACK PLATE
TO THE DOOR
CENTER CASE
CHASSIS
ASSEMBLY
CAM
A6368 N