Atlas Copco QEP 3-8 Hd ESF Instruction Manual
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Atlas Copco QEP 3-8 Hd ESF Instruction Manual

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Instruction Manual
Instruction Manual
for AC Generators
English
QEP 3-8 Hd ESF, QEP 4-7 Yd ESF, QEP W210 Hd ESF
QEP R5-14 Hd ESF, QEP R6-7 Yd ESF, QEP R9-10 Ld ESF
QEP S12-14 Hd ESF, QEP S4-7 Yd ESF, QEP S9-10 Ld ESF

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Summary of Contents for Atlas Copco QEP 3-8 Hd ESF

  • Page 1 AC Generators English QEP 3-8 Hd ESF, QEP 4-7 Yd ESF, QEP W210 Hd ESF QEP R5-14 Hd ESF, QEP R6-7 Yd ESF, QEP R9-10 Ld ESF QEP S12-14 Hd ESF, QEP S4-7 Yd ESF, QEP S9-10 Ld ESF...
  • Page 3 QEP 3-8, QEP W210 QEP R5-14, QEP S4-14 Instruction Manual for AC Generators Instruction manual .................. 5 Circuit diagrams ..................85 Original instructions Printed matter N° 2954 8930 00 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 10/2015...
  • Page 4 While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Copyright 2015, Grupos Electrógenos Europa, S.A.U., Zaragoza, Spain. Any unauthorized use or copying of the contents or any part thereof is prohibited.

  • Page 5: Table Of Contents

    Please read the following instructions carefully before starting to use your machine. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make changes without prior notice.
  • Page 6 Operating instructions ..... 38 Adjustments and service Checks and trouble procedures ........51 shooting ........63 Before starting .........38 5.5.1 Battery care........51 Checks ..........63 Starting ..........39 5.5.1.1 Electrolyte .........51 6.1.1 Checking the volt meter....63 During operation......39 5.5.1.2 Activating a dry-charged battery ..51 Alternator troubleshooting .....64 Stopping ...........39 5.5.1.3 Recharging a battery......51...
  • Page 7 9.1.6 Technical data for QEP S Diesel units...........76 Derating ..........77 9.2.1 Diesel units ........77 9.2.2 Petrol units........78 9.2.3 Carburettor modifications for high altitude operation of Petrol units........80 Socket configurations overview ...........81 Overview power outputs ....82 Conversion list of SI units into British units ........83 Data plate .........83 - 7 -...

  • Page 8: Safety Precautions For On-Site Generator Sets

    The policy of Atlas Copco is to provide the users of their Atlas Copco equipment. It is the responsibility of unsafe operating conditions. Take necessary steps to equipment with safe, reliable and efficient products.

  • Page 9: General Safety Precautions

    The manufacturer does not accept any liability for any Normal ratings (pressures, temperatures, speeds, 14 When working on the unit, wear safety clothing. damage arising from the use of non-original parts and for etc.) shall be durably marked. Depending on the kind of activities these are: safety modifications, additions or conversions made without glasses, ear protection, safety helmet (including Operate the unit only for the intended purpose and...

  • Page 10: Safety During Transport And Installation

    If the floor is not level or can vary in inclination, wheels, if applicable. consult Atlas Copco. To lift heavy parts, a hoist of ample capacity, tested 10 Do not install the generator set outdoors without...

  • Page 11: Safety During Use And Operation

    - above 85 dB(A): room to be classified as a noise- vibration hazards, etc., take the necessary steps to otherwise stated in the Atlas Copco Instruction hazardous area and an obvious warning shall be eliminate the risk of personnel injury.

  • Page 12: Safety During Maintenance And Repair

    Replace the damaged wires or correct the dangerous or dust, the respiratory organs must be protected and Parts shall only be replaced by genuine Atlas Copco condition before restarting. Make sure that all depending on the nature of the hazard, so must the replacement parts.
  • Page 13 13 Use only lubricating oils and greases recommended 19 Maintenance and repair work should be recorded in or approved by Atlas Copco or the machine an operator’s logbook for all machinery. Frequency manufacturer. Ascertain that the selected lubricants and nature of repairs can reveal unsafe conditions.

  • Page 14: Tool Applications Safety

    When connecting an auxiliary battery (AB) in Tool applications safety parallel to the unit battery (CB) with booster cables: Apply the proper tool for each job. With the knowledge connect the + pole of AB to the + pole of CB, then of correct tool use and knowing the limitations of tools, connect the - pole of CB to the mass of the unit.

  • Page 15: Main Parts

    Main parts General description QEP Hd The QEP 3-3.5-5-6.5-7.5-8-W210 Hd are portable air-cooled generator sets, built for running at sites where no electricity is available. The generator sets operate at 50 Hz, 230V (single phase model) or 400/230V (three phase models). The QEP Hd generator sets are driven by an air-cooled petrol engine, manufactured by Honda. An overview of the main parts is given in the diagram below.

  • Page 16: General Description Qep Yd

    General description QEP Yd The QEP 4-4.5-6-7 Yd are portable air-cooled generator sets, built for running at sites where no electricity is available. The generator sets operate at 50 Hz, 230V (single phase model) or 400/230V (three phase models) and at 60Hz 240/120V. The QEP Yd generator sets are driven by an air-cooled diesel engine, manufactured by Yanmar. An overview of the main parts is given in the diagram below.

  • Page 17: General Description Qep R

    General description QEP R The QEP R5-6.5-7.5-8-12-14 Hd, QEP R6-7 Yd and QEP R9-10 Ld are portable air-cooled generator sets, built for running at sites where no electricity is available. The generator sets operate at 50 Hz, 230V (single phase model) or 400/230V (three phase models). The QEP R Hd generator sets are driven by an air-cooled petrol engine, manufactured by Honda, the QEP R Yd generator sets are driven by an air-cooled diesel engine, manufactured by Yanmar and the QEP R Ld generator sets are driven by an air-cooled diesel engine, manufactured by Lombardini.

  • Page 18: General Description Qep S

    General description QEP S The QEP S2-14 Hd, QEP S4-6-7 Yd and QEP S9-10 Ld are portable air-cooled generator sets, built for running at sites where no electricity is available. The generator sets operate at 50 Hz, 230V (single phase model) or 400/230V (three phase models) and at 60Hz 240/120V. The QEP S Hd generator sets are driven by an air-cooled petrol engine, manufactured by Honda, the QEP S Yd generator sets are driven by an air-cooled diesel engine, manufactured by Yanmar and the QEP S Ld generator sets are driven by an air-cooled diesel engine, manufactured by Lombardini.

  • Page 19: Markings

    Markings Indicates that the engine Indicates that the generator set may be exhaust is a harmful gas. Markings provide instructions and information. They the generator set is refuelled with diesel fuel only. When also warn of hazards. For convenience and safety, operated inside, lead the keep all markings in legible condition, replacing them engine exhaust towards...

  • Page 20: Overview Features

    Overview features The below overview indicates for each QEP variant which mechanical and electrical features are standard provided or can be optionally ordered. More detailed information on each feature can be found in the chapters “Description of the mechanical features” and “Description of the electrical features”. Model Standard features Options...
  • Page 21 Model Standard features Options QEP R range • Electrical key start • Wheel kit • Large fuel tank • ATS panel including AMF • Sockets • Wireless remote start and stop • AVR • Volt meter, hour meter QEP R petrol/diesel •...

  • Page 22: Description Of The Mechanical Features

    Description of the mechanical features 2.7.1 Engine and alternator 2.7.4 Control panel 2.7.8 Welding kit (option) The alternator is driven by an air-cooled engine. The The control panel grouping control switch, sockets, The welding kit option includes the following items: engine’s power is transmitted through a direct fuses, instrumentation etc., is placed at the front of the coupling.

  • Page 23: Wheel Kit (Option)

    2.7.9 Wheel kit (option) 2.7.9.2 Assembly instructions for a wheel kit with fixed handles This optional kit provides wheels, support legs and 1. Lift the generator set off the ground using an transport handles to allow manual transport of the adequate lifting system (crane, bridge-crane) or generator set on site.
  • Page 24 5. Tighten the screws (5) of the omega brackets, just 7. Position the wheel kit handle on the opposite side 2.7.9.3 Assembly instructions for a wheel before and after the motor support crossbar. of the wheel axle. kit with folding handles Thanks to their design, the folding handles can be put Secure the handle with the two brackets (9) and in idle position (thus not representing an obstacle) or...
  • Page 25 3. Then, assemble the articulated handles by fitting the knob (5) onto the tube (6). 4. Mount the two half-shells (7) with the assembled knob on the handle of the transport kit (8) and tighten the respective bolts (9). 5. Put the handle in the desired position: Transport position (A): •...

  • Page 26: Description Of The Electrical Features

    Description of the electrical features 2.8.1 Sockets 2.8.3 Instrumentation 2.8.5 8 position selector switch for welding current Depending on the QEP model and its configuration Hour meter several socket combinations are available. The 8-position selector switch allows easy setting of The hour meter indicates the operating hours of the the welding current.

  • Page 27: Connector For Remote Start And Stop

    2.8.7 Connector for remote start and 2.8.9 Wireless start/stop module To start from RSS: stop (option) 1. Press button (1) and button (2). This 14-pole connector can be used to connect a By using the wireless start and stop module (RSS) the 2.

  • Page 28: Ats With Amf Panel (Option)

    2.8.10 ATS with AMF panel (option) Control panel Control panel 2.8.10.1 General description Overview of push buttons F1 = F6.3A The AMF/ATS panel is designed to automatically Protection for the auxiliary circuits in Vdc changeover from mains electricity supply to stand-by F2 = F2A generator sets on failure of the mains supply.
  • Page 29 Overview of LEDs Remote LED indicates that the remote GEN: Is used to close the remote control switch control switch of the group is control switch of the generator set group closed closed (the generator is (only in MANUAL running mode). providing power to the users).
  • Page 30 Data plate 2.8.10.2 Installation 2.8.10.3 Electrical connections Check that the type of panel purchased is suitable for The installation of the equipment the type of electrical system used: single-phase or should be carried out by specialised three-phase. Follow the instructions below to make personnel only! the correct connections.
  • Page 31 In order to connect power from the generator set – For single-phase systems, connect to terminals L 2.8.10.4 Operation sockets to the AMF panel, proceed as follows: and N on the contactor. To use the generator set with 14-pole connector as –...
  • Page 32 2.8.10.5 Parameter adjustment Setting start parameters Procedure Put the control panel key in position ‘ON’ or ‘1’. MODIFY THE PARAMETER. START = + STOP = - Press RESET for To enter the MENU, press (1 sec.) the To select the parameter to modify: Press TEST to 5 sec.
  • Page 33 Setting user parameters Procedure CHANGE THE PARAMETER. START For time: START = + START = minutes STOP = - STOP = hours Press RESET. Press TEST for Select the parameter to Display the 5 sec. The display change (U.01, U.02...). parameter to shows ‘Set’.
  • Page 34 Overview of user parameters Parameter Description Range Default U.01 Time interval of the automatic test 1 - 30 days 3 days U.02 Test duration 1 - 30 min 15 min U.03 Time of test start 00:00 - 23:59 10:00 U.04 Test with load 0 = load, 1 = off-load U.08...

  • Page 35: Installation And Connection

    Installation and connection Other QEP S generator sets are foreseen with a lifting Lifting and transport Towing frame. Before lifting and transporting the generator set, If the wheel kit option is provided, the generator set ensure that the battery is disconnected and the fuel can be towed manually on site.

  • Page 36: Installation

    Avoid recirculation of exhaust air from the Consult Atlas Copco for measures against the adverse engine. This causes overheating and engine power influence of non-linear loads. decrease.

  • Page 37: Quality, Minimum Section And Maximum Length Of Cables

    The lowest acceptable wire section and the 3.4.2 Quality, minimum section and 3.4.3 Connecting the load corresponding maximum cable or conductor length maximum length of cables for multiple core cable or H07 RN-F, at rated current 3.4.3.1 Site distribution panel The cable connected to the terminal board of the (20 A), for a voltage drop e lower than 5% and at a If outlet sockets are provided, they must be mounted...

  • Page 38: Operating Instructions

    – Check the air filter: make sure that it is in good Operating instructions Before starting conditions and free from dust and dirt. – With the generator set standing level, check the In your own interest, always strictly – Check the generator set for leakage, tightness of engine oil level and top up if necessary.

  • Page 39: Starting

    Starting During operation Stopping Regularly carry out following checks: Manual start-up Manual and electrical shutdown – Check the analogue meters for normal readings, if The QEP generator sets are to be started manually: – Switch off or disconnect all appliances powered applicable.

  • Page 40: Maintenance

    Maintenance The preventive maintenance tasks are required for Before maintenance properly maintaining the material condition of the – Shutdown the engine and let it cool down for 15 equipment; this will result in an optimum operation minutes prior to carrying out any maintenance and a longer operating life cycle.

  • Page 41: Maintenance Schedules

    Maintenance schedules Before carrying out any maintenance activity, check that the start switch is in position OFF and that no electrical power is present on the terminals. 5.2.1 Maintenance schedule for QEP 3, QEP 3.5, QEP (R)5, QEP (R)6.5, QEP (R)7.5, QEP (R)8, QEP W210 20 hrs Every 50 Every 100...
  • Page 42 20 hrs Every 50 Every 100 Every 300 Maintenance schedule Daily after Yearly hours hours hours start-up Drain/Clean fuel tank water and sediments (1) (10) Adjust engine inlet and outlet valves (2) Inspect starter motor Inspect charging alternator Check spark arrestor Check engine speed, and adjust if necessary Notes: In highly dusty environments, these service intervals...

  • Page 43: Maintenance Schedule For Qep R/S12, Qep R/S14

    5.2.2 Maintenance schedule for QEP R/S12, QEP R/S14 20 hrs Every 50 Every 100 Every 300 Maintenance schedule Daily after Yearly hours hours hours start-up Check/Fill fuel level (3) Check engine oil level (if necessary top up) Check on abnormal noise Check air filter Clean air filter Replace air filter element (1)
  • Page 44 20 hrs Every 50 Every 100 Every 300 Maintenance schedule Daily after Yearly hours hours hours start-up Inspect charging alternator Check spark arrestor Check engine speed, and adjust if necessary Notes: In highly dusty environments, these service intervals (9) The function of this protection should be tested do not apply.

  • Page 45: Maintenance Schedule For

    5.2.3 Maintenance schedule for QEP (S)4, QEP 4.5, QEP (R/S)6, QEP (R/S)7 50 hrs Every 50 Every 200 Every 400 Every 1000 Maintenance schedule Daily after Yearly hours hours hours hours start-up Check/Fill fuel level (3) Check engine oil level (if necessary top up) Check on abnormal noise Check air filter Clean air filter...
  • Page 46 50 hrs Every 50 Every 200 Every 400 Every 1000 Maintenance schedule Daily after Yearly hours hours hours hours start-up Drain/Clean fuel tank water and sediments (1) (10) Check compression cylinder head Adjust engine inlet and outlet valves (2) Inspect starter motor Inspect charging alternator Check spark arrestor Check engine speed, and adjust if necessary...

  • Page 47: Maintenance Schedule For Qep R/S9, Qep R/S10

    5.2.4 Maintenance schedule for QEP R/S9, QEP R/S10 50 hrs Every 250 Every 500 Every 1000 Maintenance schedule Daily after Yearly hours hours hours start-up Check/Fill fuel level (3) Check engine oil level (if necessary top up) Check on abnormal noise Check air filter Clean air filter Replace air filter element (1)
  • Page 48 50 hrs Every 250 Every 500 Every 1000 Maintenance schedule Daily after Yearly hours hours hours start-up Inspect starter motor Inspect charging alternator Inspect/clean injectors Notes: In highly dusty environments, these service intervals (9) The function of this protection should be tested do not apply.

  • Page 49: Use Of Maintenance Schedule

    5.2.5 Use of maintenance schedule Alternator maintenance Engine maintenance procedures procedures The maintenance schedule contains a summary of the maintenance instructions. Read the respective section Refer to the engine’s operator manual for full before taking maintenance measures. 5.3.1 Measuring the alternator maintenance, including instructions for changing the insulation resistance When servicing, replace all disengaged packing, e.g.

  • Page 50: Fuel Level Check

    It is important to keep the fuel in a place inaccessible to children. The fuel fumes are highly inflammable. warranty does cover damages as a result of the use of unauthorized fuel. fuel specifications, please contact your Atlas Copco Customer Center. - 50 -...

  • Page 51: Electrolyte

    Adjustments and service procedures – Rock the battery a few times so that possible air If a battery does not need any make-up water at all 5.5.1 Battery care bubbles can escape; wait 10 minutes and check the over considerable time operation, Before handling batteries, read the...

  • Page 52: Inspect/Clean Air Filter

    1. Remove the wing nut (1). 5.5.2 Service instructions for Yanmar 5.5.2.2 Clean/inspect engine oil filter engines 2. Remove the air cleaner cover (2). Clean/inspect the engine oil filter (if installed) as follows: 3. Remove the wing nut (3). Applicable for QEP (S)4, QEP 4.5, QEP (R/S)6, QEP (R/S)7.
  • Page 53 8. Add new engine oil (4) until the level is between the upper (5) and lower (6) lines on the oil dipstick (2). 9. Insert the oil cap/dipstick (2) and tighten by hand. 10. Warm up the engine by running it for 5 minutes and check for any engine oil leaks.

  • Page 54: Inspect/Clean Air Filter

    1. Unsnap the air cleaner cover clips (1), remove the 5.5.3 Service instructions for Honda Cleaning air cleaner cover (2), and remove the air filter GX270-390 engine element (3). Applicable for QEP 3, QEP 3.5, 2. If the element is in good condition, wash it in a QEP (R)5, QEP (R)6.5, QEP (R)7.5, solution of household detergent and warm water, QEP (R)8, QEP W210.

  • Page 55: Inspect/Replace Spark Plug

    4. Measure the spark plug electrode gap with a wire- 5.5.3.2 Inspect/replace spark plug type feeler gauge. Correct the gap, if necessary, by Recommendations carefully bending the side electrode (3). – Recommended spark plugs: The gap should be 0.7–0.8 mm (0.028–0.031 in.). •...

  • Page 56: Inspect/Clean Air Filter

    3. Remove the paper filter element (7) and foam 5.5.4 Service instructions for Honda Cleaning filter element (2) from the air cleaner case (8). GX690 engines 4. Remove the foam filter element from the paper Applicable for QEP R/S12, QEP R/ filter element.

  • Page 57: Change Oil Filter

    Foam filter element (2): Clean in warm soapy 3. Clean the filter mounting base (2), and coat the 5.5.4.2 Change oil filter water, rinse, and allow to dry thoroughly. Or clean seal (1) of the new oil filter with clean engine oil. Change the engine oil filter (if installed) as follows: in non-flammable solvent and allow to dry.

  • Page 58: Inspect/Replace Spark Plug

    3. Inspect the spark plugs. Replace them if damaged When reinstalling the original spark plug, tighten 5.5.4.3 Inspect/replace spark plug or badly fouled, if the sealing washer (3) is in poor 1/8–1/4 turn after the spark plug seats to compress Recommendations condition or if the electrode is worn.

  • Page 59: Inspect/Clean Air Filter

    1. Open the air cleaner and remove the element. 5.5.5 Service instructions for 5.5.5.2 Replace oil filter Lombardini engines Replace the engine oil filter (if installed) as follows: 1. Remove the oil filter by using the proper wrench. Applicable for QEP R/S9, QEP R/ S10.

  • Page 60: Replace Fuel Filter

    5.5.5.3 Replace fuel filter Replace the engine fuel filter (if installed) as follows: 1. Remove the fuel filter by using the proper wrench. 2. Mount the new fuel filter and tighten exclusively by hand. Keep the removed fuel filter separated from other waste material.

  • Page 61: Specifications

    PAROIL has an excellent Total Base Number (TBN) Specifications PAROIL retention and more alkalinity to control acid PAROIL E or PAROIL from Atlas Copco is the ONLY oil tested formation. between -10°C and 50°C PAROIL E and approved for use in all engines built into Atlas PAROIL prevents Soot build-up.
  • Page 62 Atlas performance diesel engine oil with a high viscosity- Copco PAROIL Extra is designed to provide index. Atlas Copco PAROIL E Mission Green is excellent lubrication from start-up in temperatures as designed to provide a high level of performance and low as -25°C (-13°F).

  • Page 63: Checks And Trouble Shooting

    Checks and trouble Checks shooting 6.1.1 Checking the volt meter Never perform a test run with – Put a volt meter in parallel with the volt meter on connected power cables. Never the control panel. touch electrical connector – Check that the read-out of both volt meters is the without a voltage check.

  • Page 64: Alternator Troubleshooting

    Alternator troubleshooting Symptom Possible cause Corrective action The alternator does not work 1. Demagnetised machine 1. Apply a voltage between 6-12 V to the outlet terminals, during 1 second. 2. Low speed 2. Check the engine rpm and bring it to its nominal value. 3.

  • Page 65: Engine Troubleshooting

    Engine troubleshooting Symptom Possible cause Corrective action The engine does not start and it does not 2. Defective battery 1. Change the battery. rotate. 3. Defective start-up system 2. Replace overflow system. 3. Contact service technician. The engine does not start, although the 1.
  • Page 66 Flow chart - The engine does not start Is there any fuel in the tank Fill Tank Notes: 1) Only when available 2) Only for diesel engines Open Is the fuel cock open? 3) Only for petrol engines Eliminate Is there air in the feeding circuit? Switch on Is the choke on? Is there oil in the engine?

  • Page 67: Socket Troubleshooting

    Socket troubleshooting Flow chart - No voltage in the AC socket Is the protection switch on? Activate Notes: 1) Only when available 2) 1-phase generator sets Activate Is the required voltage selected on the switch? Are the panel cables in good state? Repair Replace Is the condenser in good condition?
  • Page 68 Flow chart - No voltage in the charger socket Is the protection fuse in good condition? Replace Is the diode in good condition? Replace Are the panel cables in good state? Repair Bring the generator set to the nearest service centre. - 68 -...

  • Page 69: Storage Of The Generator Set

    Storage of the generator set Storage Preparing for operation after storage – Store the generator set in a dry, frost-free room which is well ventilated. Before operating the generator set again, remove the wrapping, VCI paper and silica gel bags and check the –...

  • Page 70: Disposal

    (for example sand, sawdust) and recyclable materials. dispose it according the applicable local disposal Your Atlas Copco generator set consists for the most regulations. Do not drain into the sewage system or part of metallic materials, that can be remelted in surface water.

  • Page 71: Technical Specifications

    Technical specifications Technical data 9.1.1 Technical data for QEP Petrol units QEP 3 QEP 3.5 QEP 5 QEP 6.5 QEP 7.5 QEP 8 QEP W210 Voltage (V) 400/230 400/230 400/230 Electrical data Peak power (W) 2600 3100 4600 5000 6400 6600 5500 Peak power (VA)

  • Page 72: Technical Data For Qep Diesel Units

    9.1.2 Technical data for QEP Diesel units QEP 4 QEP 4.5 QEP 6 QEP 7 Voltage (V) 400/230 400/230 Electrical data Peak power (W) 3500 3700 5300 5500 Peak power (VA) 3900 4700 5900 6900 Acoustic power [LwA] (dB(A)) Noise level Acoustic pressure [LpA] (dB(A) at 7 m) Weight (kg) Weight and fuel data...

  • Page 73: Technical Data For Qep R Petrol Units

    9.1.3 Technical data for QEP R Petrol units QEP R5 QEP R6.5 QEP R7.5 QEP R8 QEP R12 QEP R14 Voltage (V) 400/230 400/230 400/230 Electrical data Peak power (W) 4800 5000 6400 6600 10700 11100 Peak power (VA) 5300 6300 7200 8300...

  • Page 74: Technical Data For Qep R Diesel Units

    9.1.4 Technical data for QEP R Diesel units QEP R6 QEP R7 QEP R9 QEP R10 Voltage (V) 400/230 400/230 Electrical data Peak power (W) 5300 5500 7900 8200 Peak power (VA) 5900 6900 8800 10300 Acoustic power [LwA] (dB(A)) Noise level Acoustic pressure [LpA] (dB(A) at 7 m) Weight (kg)

  • Page 75: Technical Data For Qep S Petrol Units

    9.1.5 Technical data for QEP S petrol units QEP S12 QEP S14 Voltage (V) 400/230 Electrical data Peak power (W) 10700 11100 Peak power (VA) 11900 13900 Acoustic power [LwA] (dB(A)) Noise level Acoustic pressure [LpA] (dB(A) at 7 m) Weight (kg) Weight and fuel data Fuel tank capacity (l)

  • Page 76: Technical Data For Qep S Diesel Units

    9.1.6 Technical data for QEP S Diesel units QEP S4 QEP S6 QEP S7 QEP S9 QEPS10 Voltage (V) 400/230 400/230 Electrical data Peak power (W) 3700 5300 5500 7900 8200 Peak power (VA) 4100 5900 6900 8800 10300 Acoustic power [LwA] (dB(A)) Noise level Acoustic pressure [LpA] (dB(A) at 7 m) Weight (kg)

  • Page 77: Derating

    Derating 9.2.1 Diesel units Temp. (ºC) / Alt. 100% 100% 100% 100% 100% 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 - 77 -...

  • Page 78: Petrol Units

    Temp. (ºC) / Alt. 2400 2500 2600 2700 2800 2900 3000 9.2.2 Petrol units Temp. (ºC) / Alt. 100% 100% 100% 100% 1000 1100 1200 1300 1400 - 78 -...
  • Page 79 Temp. (ºC) / Alt. 1500 Carburettor modification required from 1500 m on 1600 1700 1800 1900 2000 - 79 -...

  • Page 80: Carburettor Modifications For High Altitude Operation Of Petrol Units

    9.2.3 Carburettor modifications for When carburettor been high altitude operation of Petrol modified for high altitude operation, the units air-fuel mixture will be too lean for low At high altitude, the standard carburettor air-fuel altitude use. Operation at altitudes mixture will be too rich. Performance will decrease below 1,5000 metres (5,000 feet) with a and fuel consumption will increase.

  • Page 81: Socket Configurations Overview

    Socket configurations overview CEE 230V CEE 230V CEE 400V Model Schuko 12Vdc output 2P+G 16A 2P+G 32A 3P+N+G 16A QEP 4 QEP 6 QEP 4.5 QEP 7 QEP 3 QEP 3.5 QEP 5 QEP 7.5 QEP 6.5 QEP 8 QEP R6 QEP R9 QEP R7 QEP R10...

  • Page 82: Overview Power Outputs

    Overview power outputs - 82 -...

  • Page 83: Conversion List Of Si Units Into British Units

    Conversion list of SI units Data plate Name and address of manufacturer into British units EEC mark in accordance with Machine Directive 89/392E 1 bar 14.504 psi Model name 0.035 oz Model number 1 kg 2.205 lbs Manufacturing year 1 km/h 0.621 mile/h COP power 1 kW...
  • Page 84 - 84 -...
  • Page 85 Circuit diagrams - 85 -...
  • Page 86 1636 0062 46/00 Applicable for QEP R12/14 50Hz, 1P/3P CHARGE COIL RELAY NO START DIODE RELAY NO REF. COLOR FUEL CUT BC - EV SOLENOID BLACK VALVE WHITE YELLOW BROWN GRAY ORANGE BLUE RELAY NO 30/1 GREEN STOP 15/54 PINK VIOLET GNYE RELAY NC...
  • Page 87 1636 0062 46/00 Applicable for QEP R12/14 50Hz, 1P/3P COLOR REF. BLACK WHITE YELLOW BROWN GRAY ORANGE BLUE U2 V2 GREEN PINK 2P 4,5kA VIOLET In 40A 0,03 A 1P 4,5kA 1P 4,5kA 1P 4,5kA In 16A In 16A In 32A GNYE 1~230V/32A 1~230V/16A...
  • Page 88 1636 0062 46/00 Applicable for QEP R12/14 50Hz, 1P/3P ONLY MECC-ALTE ALTERNATOR RADIO INTERFERENCE SUPPRESSOR COMPOUND COLOR REF. STATOR BK (WH) BLACK GN (BN) WHITE RD (BU) YELLOW BROWN GRAY ORANGE BLUE GREEN PINK VIOLET 4P 25A 0.03 4.5kA ROTOR 3x16A V350 K10 GNYE...
  • Page 89 1636 0062 46/00 Applicable for QEP R12/14 50Hz, 1P/3P 14-pole connector Colour Neutral (230 V) Light blue D+ (12V) Yellow +B x (EV or BC supply) Pink Oil alarm Blue Phase (230V) 230V Brown +Battery (under key switch) Green -Battery Black Fuel alarm White...
  • Page 90 1636 0064 31/00 Applicable for QEP R5/R8 50Hz, 1P/3P R1 START REF. COLOR 15/54 BLACK WHITE 30/1 CHOKE YELLOW BROWN GI/VE GRAY ORANGE BLUE GREEN PINK VIOLET R2 STOP EV CHOKE IGN COIL OIL GUARD SPARK PLUG - 90 -...
  • Page 91 1636 0064 31/00 Applicable for QEP R5/R8 50Hz, 1P/3P BREAKER 1 TYPE S5000 S8000 230 25 4,5kA\BREAKER 1 0,03 A 1P 4,5kA In 15A GNYE 1~230V/32A 1~230V/16A REF. COLOR SCHUKO BLACK WHITE YELLOW BROWN GRAY ORANGE BLUE GREEN PINK VIOLET - 91 -...
  • Page 92 1636 0064 31/00 Applicable for QEP R5/R8 50Hz, 1P/3P 50 Hz P2 P3 P4 P5 SENSING WIRES REF. COLOR BLACK WHITE AVR 860 YELLOW (cod. KVR0860T) BROWN GRAY ORANGE ROTOR BLUE GREEN PINK VIOLET STATOR In = 10+10+16A BATTERY CHARGER 3P 4.5kVA In = 25A YE/GN...
  • Page 93 1636 0064 31/00 Applicable for QEP R5/R8 50Hz, 1P/3P 14-pole connector Colour Neutral (230 V) Light blue D+ (12V) Yellow +B x (EV or BC supply) Pink Oil alarm Blue Phase (230V) 230V Brown +Battery (under key switch) Green -Battery Black Fuel alarm White...
  • Page 94 1636 0064 67/00 Applicable for QEP R6/R7 50/60Hz, 1P/3P RELAY NO DIODE START RELAY NO CB - EV RELAY NC STOP REGULATOR REF. COLOR BLACK WHITE YELLOW BROWN GRAY ORANGE BLUE GREEN PINK VIOLET - 94 -...
  • Page 95 1636 0064 67/00 Applicable for QEP R6/R7 50/60Hz, 1P/3P STATOR REF. COLOR BLACK BLACK WHITE YELLOW BROWN GRAY ROTOR ORANGE LIGHTBLUE GREEN 20 A 0,03 A GI/VE GI/VE GI/VE 1~230V/32A 1~230V/16A 1~230V/16A CEE SOCKET CEE SOCKET SCHUKO - 95 -...
  • Page 96 1636 0064 67/00 Applicable for QEP R6/R7 50/60Hz, 1P/3P ONLY MECC-ALTE ALTERNATOR RADIO INTERFERENCE SUPPRESSOR REF. COLOR BLACK WHITE YELLOW BROWN COMPOUND STATOR GRAY ORANGE NE (BI) BLUE VE (MA) GREEN RO (BL) PINK VIOLET GI/VE 4P Id=0.03A In 10-10-16 A F1 10A BATTERY CHARGER ROTOR...
  • Page 97 1636 0064 67/00 Applicable for QEP R6/R7 50/60Hz, 1P/3P 14-pole connector Colour D+ (12V) Yellow +B x (EV or BC supply) Pink Oil alarm Blue 230V Brown +Battery (under key switch) -Battery Black Fuel alarm White Temperature alarm Yellow Choke Pink Start Grey...
  • Page 98 1636 0064 70/00 Applicable for QEP R9/R10 50Hz, 1P/3P DIODE RELAY NO START RELAY NO CB - EV RELAY NC STOP REGULATOR COLOR REF. BLACK WHITE YELLOW BROWN GRAY ORANGE BLUE GREEN PINK VIOLET - 98 -...
  • Page 99 1636 0064 70/00 Applicable for QEP R9/R10 50Hz, 1P/3P ROTOR STATOR REF. COLOR BLACK WHITE YELLOW BROWN GRAY ORANGE BLUE GREEN 2P 4.5KA PINK In = 32A VIOLET 0.003 A 2P 4.5KA In = 16A GI/VE 1~230V/32A 1~230V/16A 1~230V/16A - 99 -...
  • Page 100 1636 0064 70/00 Applicable for QEP R9/R10 50Hz, 1P/3P ONLY MECC-ALTE ALTERNATOR REF. COLOR RADIO INTERFERENCE SUPPRESSOR BLACK WHITE YELLOW BROWN GRAY COMPOUND STATOR ORANGE BLUE NE (BI) GREEN VE (MA) RO (BL) PINK VIOLET GI/VE 4P Id=0.03A ROTOR In = 3x13A V350 K10 3P 4.5KA GI/VE...
  • Page 101 1636 0064 70/00 Applicable for QEP R9/R10 50Hz, 1P/3P 14-pole connector Colour D+ (12V) Yellow +B x (EV or BC supply) Pink Oil alarm Blue 230V Brown +Battery (under key switch) -Battery Black Fuel alarm White Temperature alarm Yellow Choke Pink Start Grey...
  • Page 102 1636 0064 73/00 Applicable for QEP S6/7 50/60Hz, 1P/3P RELAY NO DIODE START 20 A RELAY NO CB - EV REGULATOR RELAY NC STOP REF. COLOR BLACK WHITE YELLOW BROWN GRAY ORANGE BLUE GREEN PINK VIOLET - 102 -...
  • Page 103 1636 0064 73/00 Applicable for QEP S6/7 50/60Hz, 1P/3P WITH AVR REF. COLOR 50HZ BLACK WHITE YELLOW BROWN GRAY ROTOR BRUSHES ORANGE ROTOR STATOR LIGHTBLUE GREEN h/V/f 20 A 0,03 A YE/GN YE/GN 1~230V/32A 1~230V/16A 1~230V/16A CEE SOCKET CEE SOCKET SCHUKO ONLY FOR NON AVR VERSIONS - 103 -...
  • Page 104 1636 0064 73/00 Applicable for QEP S6/7 50/60Hz, 1P/3P 50 Hz P2 P3 P4 P5 SENSING WIRES AVR 860 (cod. KVR0860T) ROTOR REF. COLOR BLACK WHITE h/V/f YELLOW STATOR BROWN GRAY ORANGE BLUE GREEN PINK VIOLET LIGHTBLUE IN=25A 4P Id=0.03A In 16-10-10 A COMPOUND YE/GN...
  • Page 105 1636 0064 73/00 Applicable for QEP S6/7 50/60Hz, 1P/3P 14-pole connector Colour D+ (12V) Yellow +B x (EV or BC supply) Pink Oil alarm Blue 230V Brown +Battery (under key switch) -Battery Black Fuel alarm White Temperature alarm Yellow Choke Pink Start Grey...
  • Page 106 1636 0064 76/00 Applicable for QEP S9/S10 50/60Hz, 1P/3P control pane DIODE RELAY NO START RELAY NO CB - EV RELAY NC STOP REGULATOR control panel ground screw COLOR REF. BLACK WHITE YELLOW BROWN GRAY ORANGE BLUE GREEN PINK VIOLET LIGHTBLUE - 106 -...
  • Page 107 1636 0064 76/00 Applicable for QEP S9/S10 50/60Hz, 1P/3P 50 Hz P2 P3 P4 P5 AUXILIARY AVR 860 (cod. KVR0860T) REF. COLOR BLACK WHITE YELLOW ROTOR BRUSHES BROWN GRAY ORANGE BLUE GREEN h/V/f ROTOR STATOR PINK VIOLET LIGHTBLUE 2P 4.5KA In = 32A 0.003 A YE/GN...
  • Page 108 1636 0064 76/00 Applicable for QEP S9/S10 50/60Hz, 1P/3P 50 Hz COLOR REF. P2 P3 P4 P5 BLACK WHITE SENSING WIRES YELLOW BROWN AVR 860 GRAY ORANGE (cod. KVR0860T) BLUE GREEN PINK ROTOR VIOLET LIGHTBLUE h/V/f IN=25A 4P Id=0.03A YE/GN STATOR In = 3x13A 3P 4.5KA...
  • Page 109 1636 0064 76/00 Applicable for QEP S9/S10 50/60Hz, 1P/3P 14-pole connector Colour D+ (12V) Yellow +B x (EV or BC supply) Pink Oil alarm Blue 230V Brown +Battery (under key switch) -Battery Black Fuel alarm White Temperature alarm Yellow Choke Pink Start Grey...
  • Page 110 1636 0064 79/00 Applicable for QEP S12/S14 50Hz, 1P/3P CHARGE COIL RELAY NO START DIODE RELAY NO FUEL CUT BC - EV SOLENOID VALVE RELAY NO 30/1 STOP 15/54 EM CHOKE REF. COLOR RELAY NC BLACK WHITE YELLOW BROWN GRAY ORANGE RELAY NO BLUE...
  • Page 111 1636 0064 79/00 Applicable for QEP S12/S14 50Hz, 1P/3P YE/GN YE/GN h/V/f REF. COLOR BLACK WHITE YELLOW BROWN GRAY ORANGE 2P 4,5kA BLUE GREEN In 40A 0,03 A PINK VIOLET LIGHTBLUE 1P 4,5kA 1P 4,5kA 1P 4,5kA In 16A In 16A In 30A YE/GN 1~230V/32A...
  • Page 112 1636 0064 79/00 Applicable for QEP S12/S14 50Hz, 1P/3P REF. COLOR BLACK WHITE YELLOW BROWN GRAY ORANGE BLUE GREEN PINK VIOLET LIGHTBLUE h/V/f IN=25A 4P Id=0.03A YE/GN In = 3x16A 3P 4.5KA YE/GN 3~400V/16A 1~230V/16A 1~230V/16A 1~230V/16A CEE SOCKET SHUKO SOCKET CEE SOCKET CEE SOCKET YE/GN...
  • Page 113 1636 0064 79/00 Applicable for QEP S12/S14 50Hz, 1P/3P 14-pole connector Colour Neutral (230V) Light blue D+ (12V) Yellow +B x (EV or BC supply) Pink Oil alarm Blue Phase (230V) 230V Brown +Battery (under key switch) Green -Battery Black Fuel alarm White Temperature alarm...
  • Page 114 - 114 -...
  • Page 115 Following documents are provided with this unit: – EC Declaration of Conformity: Rev.02 del 31/03/2014 Dichiarazione CE di Conformità Prohlášení o Splnění Požadavků CE Declaration CE de Conformite CE Vastavustunnistus CE Conformity Declaration ES Atbilstības Deklarācija EG Konformitätserklärung CE Atitikties Deklaracija Declaracion CE de Conformidad Deklaracja Zgodności CE Declarçáo CE Conformidade...
  • Page 116 - 11 -...

This manual is also suitable for:

Qep 4-7 yd esfQep w210 hd esfQep r5-14 hd esfQep r6-7 yd esfQep r9-10 ld esfQep s12-14 hd esf ... Show all

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