Related Manuals for Toro Workman Topdresser 1800
Summary of Contents for Toro Workman Topdresser 1800
- Page 1 Form No. 3429-174 Rev B Topdresser 1800 Workman ® Heavy-Duty Utility Vehicle Model No. 44225—Serial No. 403420001 and Up *3429-174* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service This manual uses 2 words to highlight information. Dealer or Toro Customer Service and have the model Important calls attention to special mechanical and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Safety Safety ............... 3 General Safety General Safety ........... 3 Safety and Instructional Decals ......4 This product is capable of amputating hands and feet Setup ................ 6 and of throwing objects. 1 Removing the 2/3 or Full Bed ......7 •... -
Page 4: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal58-6520 58-6520 decal105-0708 105-0708 1. Grease 1. Warning—thrown object hazard decal117-4979 117-4979 1. - Page 5 decal138-5941 138-5941 1. Crushing hazard of hand—keep bystanders away. decal138-5949 138-5949 1. Warning—read the 2. Warning—receive training Operator's Manual. before operating the machine.
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Page 6: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Remove the 2/3 or full bed. Attachment bracket Clevis pin Lynch pin Cap screw (1/2 x 1 inch) Mount the topdresser. -
Page 7: Removing The 2/3 Or Full Bed
Remove the lynch pins and clevis pins securing the pivot brackets to the frame channels (Figure Removing the 2/3 or Full No Parts Required Procedure Lift equipment capacity: 150 kg (330 lb) Note: If the Workman vehicle is equipped with a H.D. Hitch Frame, you do not need to remove it from the vehicle but you must subtract the weight of the hitch frame from the payload capacity of the hopper;... -
Page 8: Mounting The Topdresser
Remove the cap screw, 2 flat washers, and locknut securing each attachment bracket to hitch frame tabs (Figure Mounting the Topdresser Parts needed for this procedure: Attachment bracket Clevis pin Lynch pin Cap screw (1/2 x 1 inch) Flat washer g011391 Locknut (1/2 inch) Figure 6... - Page 9 g277068 Figure 8 1. Lift tube 2. Rear flap • If you are using the optional Lift Assembly Kit (92-4452) to lift the topdresser, proceed as follows: Place the lift bracket on top of hopper. Attach the chains to lift eyes at each g011384 Figure 10 corner of hopper.
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Page 10: Connecting The Lift Cylinders
Important: On Workman vehicles with serial numbers 240000001 and up, the bed or topdresser cannot be raised unless the lift cylinder hoses are connected to the vehicle. Connecting the Lift Cylinders CAUTION Failure to follow the proper procedures for tilting the hopper of the topdresser could Parts needed for this procedure: cause serious injury. -
Page 11: Connecting The Hydraulic Couplers
Connecting the Hydraulic Couplers No Parts Required Preparing the Machine WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by g026142 a doctor. - Page 12 Connecting the Hoses Clean any dirt from the topdresser hose quick couplers (Figure 18). g011386 Figure 15 1. Hydraulic valve handle • If your Workman vehicle is serial number 240000001 and up, move the hydraulic lift lever (Figure 16) back and forth. g011403 Figure 18 Quick-Coupler Panel...
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Page 13: Product Overview
Product Overview quick-coupler fittings, connect the hoses to the quick-coupler panel, and repeat steps and 3. Controls Gate Metering Control The black knobs on the left rear side of the machine are used to adjust and lock the gate into the desired open height position. -
Page 14: Specifications
Stop the machine, shut off the engine, remove the your Authorized Service Dealer or authorized Toro key (if equipped), and wait for all movement to stop distributor or go to www.Toro.com for a list of all before you leave the operator’s position, Allow approved attachments and accessories. -
Page 15: During Operation
During Operation – Do not attempt sharp turns or abrupt maneuvers or other unsafe driving actions that may cause a loss of control. During Operation Safety – Be aware of your surroundings when turning or backing up the machine. Ensure that the •... -
Page 16: Operating The Machine
Operating the Machine • Do not stand behind the machine when unloading. • Unload the topdresser or disconnect it from the Sit on the seat and engage the parking brake. vehicle only while on a level surface. Disengage the PTO (if so equipped) and •... -
Page 17: Loading The Hopper
Loading the Hopper DANGER Heavy loads increase stopping distance Use the preload weight worksheet to calculate and reduce your ability to turn quickly the weight of the operator, passenger (if present), and machine: without tipping over. Preload Weight Worksheet Transporting or topdressing with a full load can cause shifting of the sand. -
Page 18: Sand Application Rate
Sand Application Rate The rate of sand applied depends on the gate setting and the gear/range setting. Sand varies in moisture and coarseness (size of grain) which affects the rate. These factors must be taken into consideration when deciding the amount of sand required for the application. -
Page 19: After Operation
After Operation After Operation Safety • Stop the machine, shut off the engine, remove the key (if equipped), and wait for all movement to stop before you leave the operator’s position, Allow the machine to cool before adjusting, servicing, cleaning, or storing it. •... -
Page 20: Maintenance
Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 21: Belt Maintenance
Belt Maintenance Grease-Fitting Table Location Quantity Tensioning the Roller shaft bearing (Figure Conveyor-Belt Chain Brush shaft bearing (Figure Perform the steps in Preparing for Maintenance (page 20). Important: Lubricate the bearings to maintain a slight leakage between bearings and housings. Remove the chain cover (Figure 23). -
Page 22: Tensioning The Conveyor Belt
Adjust forward jam nut to compression spring to 112 mm (4-7/16 inches). Tighten jam rear nut. Repeat steps through at the other side of the machine. Measure the distance between center points of the belt-roller shafts at each side of machine to ensure that the measurements are equal (Figure 26). - Page 23 Removing the Conveyer Chain Disassembling the Slider Bed Remove chain cover (Figure 28). Loosen forward and rear jam nuts on tension rod to release spring tension (Figure 30). g012667 Figure 30 1. Tension rods 2. Jam nut g012659 Figure 28 At each side of machine, remove 2 capscrews, 2 1.
- Page 24 Removing the Belt Cut belt and remove it from rollers. Installing the Belt Insert a lift bar though the hole at the left slider-frame rail, and raise the lift bar to tip frame rail slightly; refer to Figure 34 Disassembling the Slider Bed (page 23).
- Page 25 Installing the Conveyer Chain Assemble the chain onto the small sprocket and secure the chain with the master link (Figure 38). g012670 Figure 36 1. Capscrews (slider-frame rail) Carefully rotate the hopper down onto the slider-frame rails; refer to Figure 32 Disassembling the Slider Bed (page 23).
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Page 26: Hydraulic System Maintenance
Brush Maintenance Hydraulic System Maintenance Checking the Brush for Position and Wear Hydraulic System Safety Service Interval: Every 40 hours • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed Brush must make enough contact with conveyor belt within a few hours by a doctor. -
Page 27: Cleaning
Cleaning Washing the Machine Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. Important: Do not use brackish or reclaimed water to clean the machine. Important: Do not use power-washing equipment g012658 to wash the machine. -
Page 28: Storage
Storage Storage Safety • Shut off the machine, remove the key (if equipped), and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other appliance. -
Page 29: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action Connecting and/or disconnecting the quick 1. The hydraulic system is pressurized. 1. Depressurize the hydraulic system. couplers is difficult. 2. The engine is running. 2. Shut off the engine. 3. The remote hydraulic valve is 3. - Page 30 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 31 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 32 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.