Related Manuals for Toro Workman Topdresser 1800
Summary of Contents for Toro Workman Topdresser 1800
- Page 1 Form No. 3425-477 Rev A Topdresser 1800 Workman ® Heavy-Duty Utility Vehicle Model No. 44225—Serial No. 403200001 and Up *3425-477* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model g000502 and serial numbers of your product ready. Figure 1...
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Page 3: Table Of Contents
Contents Safety Safety ............... 3 General Safety General Safety ........... 3 Safety and Instructional Decals ......4 This product is capable of causing personal injury. Setup ................ 6 Always follow all safety instructions to avoid serious 1 Removing the 2/3 or Full Bed ......7 personal injury. -
Page 4: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-9092 93-9092 1. Crushing hazard of hand—keep bystanders a safe distance decal105-4586 from the machine. - Page 5 decal133-8061 133-8061...
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Page 6: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Remove the 2/3 or full bed. Attachment bracket Clevis pin Lynch pin Cap screw (1/2 x 1 inch) Mount the topdresser. -
Page 7: Removing The 2/3 Or Full Bed
Removing the 2/3 or Full No Parts Required Procedure Note: If the Workman is equipped with a H.D. Hitch Frame it does not have to be removed from the vehicle but the weight of the hitch frame must be subtracted from the payload capacity of the hopper. -
Page 8: Mounting The Topdresser
Loosely secure a attachment bracket to each engine frame mounting bracket and vehicle frame with (2) flange-head cap screws and flange locknuts previously removed (Figure Mounting the Topdresser Note: If the Workman is equipped with a H.D. Hitch Frame, install the spacer mounts, steps and 4, otherwise proceed to step 5. - Page 9 Note: When using a forklift to lift the topdresser, insert the forks through the holes in the rear flap and into the channels. Note: If you are using the optional Lift Assembly Kit (92-4452) to lift the topdresser, proceed as follows: Place the lift bracket on top of hopper.
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Page 10: Connecting The Lift Cylinders
Important: On vehicles with serial numbers 240000001 and up, the bed or topdresser cannot be raised unless the lift cylinder hoses are connected to the vehicle. Connecting the Lift Cylinders CAUTION Failure to follow the proper procedures for tilting the hopper of the topdresser could Parts needed for this procedure: cause serious injury. -
Page 11: Connecting The Hydraulic Couplers
Connecting the Hydraulic Couplers No Parts Required Procedure On vehicles with serial numbers prior to 239999999, move the remote hydraulic valve handle (Figure 14) to the float position and on vehicles with serial numbers 240000001 and up, move the hydraulic lift lever (Figure 15) back and forth to remove the system pressure and... - Page 12 Check for fluid compatibility and take appropriate action if the machine is subsequently used in conjunction with any other product using fluids other than Dexron III ATF. WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Seek immediate medical attention if fluid is injected into skin.
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Page 13: Product Overview
Product Overview Important: Ensure that the hoses are routed away from any moving, sharp, or hot components. Controls Visually inspect the hydraulic system for leaks, loose fasteners, missing parts, and improperly routed lines. Make all repairs before operating. Gate Metering Control The black knobs on the left rear side of the machine are used to adjust and lock the gate into the desired open height position. -
Page 14: Specifications
A 1/3 Flat Bed must be used if a your Authorized Service Dealer or authorized Toro High Air Intake Kit is installed. distributor or go to www.Toro.com for a list of all approved attachments and accessories. 1/3 Flat Bed Model No. 07341... -
Page 15: Before Operation
Operation During Operation Note: Determine the left and right sides of the During Operation Safety machine from the normal operating position. • The owner/operator can prevent and is responsible for accidents that may cause personal injury or Before Operation property damage. •... -
Page 16: Checking The Safety-Interlock System
• – Do not attempt sharp turns or abrupt Travel with the machine in the lowered position. maneuvers or other unsafe driving actions that • Shut off the attachment when approaching may cause a loss of control. people, vehicles, vehicle crossings, or pedestrian crossings. -
Page 17: Operating The Machine
Place the Workman Remote Hydraulic Valve CAUTION Handle in the position. If the safety-interlock switches are Move the shift lever to position and NEUTRAL disconnected or damaged, the machine could press the clutch lever. operate unexpectedly, causing personal Insert the key and rotate it clockwise to start the injury. -
Page 18: Sand Application Rate
Sand Precautions Transport to the area to be topdressed. Adjust the metering gate to the desired rate. The TopDresser 1800 is equipped with a flexible gate Lock into position with the black knob. edge (Figure 20) and spring release mechanism to Move the shift lever into L range position. -
Page 19: After Operation
After Operation After Operation Safety • Park the machine on a firm, level surface. • Always shut off the engine, remove the key (if equipped), wait for all moving parts to stop, and allow the machine to cool before adjusting, servicing, cleaning, or storing the machine. -
Page 20: Maintenance
Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 21: Checking The Hydraulic Lines And Hoses
Checking the Hydraulic Lines and Hoses Service Interval: Before each use or daily Check the hydraulic lines and hoses for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration. Make all necessary repairs before operating. Adjusting the Brush g011408 Figure 23... -
Page 22: Adjusting The Conveyor Belt
Loosen the jam nuts and adjust tension rod (Figure 26) nuts to attain the desired tension. g011411 g011409 Figure 26 Figure 24 1. Tension rod 4. Nut 1. Chain cover assembly 2. Spacer (under cover) 2. Compression spring 5. 112 mm (4-7/16 inches) 3. - Page 23 g011413 Figure 28 g011414 Figure 30 1. Hopper seal 2. Gate edge 1. Drive chain 3. Motor 2. Master link Important: The fasteners on the covers of this machine are designed to remain on the cover after removal. Loosen all of the fasteners on Note: You may have to loosen the motor each cover a few turns so that the cover is loose...
- Page 24 Pivot the hopper rearward and lean it against a wall, ladder, etc. Do not allow the hopper to rest against the rear of machine, as damage may result to the brush or the hydraulic couplers (Figure 33). Important: Ensure that the hopper is pivoted beyond center and/or secured to a wall or post to prevent it from accidentally falling on the work area...
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Page 25: Storage
Storage Thoroughly clean the machine, especially inside the hopper. The hopper and conveyor belt area should be free of any remaining sand particles. Tighten all fasteners. Lubricate all grease fittings and bearings. Wipe off any excess lubricant. The unit should be stored out of the sun to prolong the life of the conveyor belt. -
Page 26: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action Connecting and/or disconnecting the quick 1. The hydraulic system is pressurized. 1. Depressurize the hydraulic system. couplers is difficult. 2. The engine is running. 2. Shut off the engine. 3. The remote hydraulic valve is 3. - Page 27 Notes:...
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- Page 30 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 31 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 32 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.