482 Grain Cleaner Table Of Contents Manufacturer’s Statement: For technical reasons, Buhler Industries Inc. reserves the right to modify machinery design and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature. Performance quality may depend on soil fertility, applied agricultural techniques, weather conditions, and other factors.
Customer / Owner Signature: Remove this Warranty Registration Form from the Operator And Parts Manual. Make two copies of the form. Send original Warranty Registration Form to Farm King. Give one copy to the customer and the dealer will keep one copy.
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Warranty Registration Form - 482 Grain Cleaner...
Farm King equipment. READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT. If you have any questions, see your Farm King dealer. This manual may illustrate options and accessories not installed on your Farm King equipment.
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Please enter the model and serial number in the Thank you for your decision to purchase a Farm space provided for easy reference. King 482 Grain Cleaner. To ensure maximum performance of your equipment, it is mandatory Figure 1 that you thoroughly study the Operator and Parts Manual and follow the recommendations.
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Introduction - 482 Grain Cleaner Equipment Identification INTAKE AUGER SUPPORT INNER CONE OUTER DRUM INTAKE AUGER MOUNT INTAKE PULLEY GUARD TRASH OUTLET MOTOR MOUNT WHEEL SUPPORT STAND HITCH / SAFETY CHAIN JACK...
Safety - 482 Grain Cleaner Safety Safety Instructions Safe Operation is The Operator’s Responsibility Safe Operation Needs A Qualified Operator Use Safety Rules Machine Requirements And Capabilities Transport Safety Fire Prevention Maintenance Operation Starting Electrical Hydraulic System Fueling Fire Extinguishers...
• The written instructions from Farm King include the or moderate injury. It may also be used to alert Warranty Registration, Dealer Inspection Report, against unsafe practices.
Safety - 482 Grain Cleaner Use Safety Rules Machine Requirements And Capabilities • Read and follow instructions in this manual and the • Fasten seat belt securely. If equipped with a folding tractor’s Operators Manual before operating. Roll-Over Protective Structure (ROPS), only fasten seat belt when ROPS is up and locked.
Operation • The Farm King machine must be in good operating condition before use. • Check all of the items listed on the service schedule under the 8 hour column before operation. (See Maintenance section) •...
Safety - 482 Grain Cleaner Electrical • Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or frayed. • Battery gas can explode and cause serious injury. Do not jump start or charge a frozen or damaged battery.
Equipment And Safety Signs Follow the instructions on all the signs (decals) that are on the equipment. Replace any damaged signs (decals) and be sure they are in the correct locations. Equipment signs are available from your Farm King equipment dealer.
Untrained operators and failure to follow instructions can cause injury or death. Farm King follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and / or maintaining the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.
Assembly - 482 Grain Cleaner Assembly Preparing For Assembly Frame And Wheels Pulleys Electric Motor Mount Front Guards Rear Guards Trash Pan Drum Screens Belt Routing Intake Auger Swivel Arm Intake Auger (Optional) Gas Engine And Hydraulics (Optional) Components Fittings...
Assembly - 482 Grain Cleaner Preparing For Assembly WARNING IMPORTANT AVOID INJURY OR DEATH Before you leave the operator’s position: Equipment may be shipped without some components installed due to transport restrictions. • Always park on a flat level surface.
Assembly - 482 Grain Cleaner Frame And Wheels Slide the support stands (Item 14) into the front frame weldment mounts. Secure using stand pin Position the front and rear frame weldments (Item and clip [Figure 5]. 1, 2) with the right and left frame sides (Item 3, Attach the manual holder (Item 15) to the top of the 4).
Assembly - 482 Grain Cleaner Pulleys Electric Motor Mount Slide two pillow bearings (Item 2) onto the reducer IMPORTANT shaft (Item 1). Attach the two pillow bearings to the bottom of the reducer mount (Item 3) using 1/2” x 1-3/4” hex bolts, 1/2” flat washers, and 1/2” lock nuts [Figure 6].
Assembly - 482 Grain Cleaner Front Guards Rear Guards Attach the intake pan (Item 1) to the underside of Position the discharge pan weldment (Item 4) within the front frame weldment using 3/8” x 1” hex bolts, the rear frame. Attach the top of the weldment 3/8”...
Assembly - 482 Grain Cleaner Trash Pan Attach the two trash pan end brackets (Item 1, 2) and trash pan side (Item 3, 4) to the trough (Item 5) using 1/4” x 3/4” hex bolts, 5/16” flat washers, and 1/4” lock nuts [Figure 8].
Assembly - 482 Grain Cleaner Drum Figure 11 Figure 9 DETAIL A Assemble the cone extension tube by rolling the material (Item 1) and attaching the slots using four 1/4” x 3/4” hex bolts (Item 2), eight 1/4” flat washers (both sides), and four 1/4”...
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Assembly - 482 Grain Cleaner Figure 13 Figure 15 FRONT FRONT Attach the forward drum ring (Item 1) to the screen supports using 5/16” x 1” carriage bolts and 5/16” lock nuts [Figure 13]. Figure 14 Slide the drum shaft (Item 1) through the front drum ring [Figure 15].
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Assembly - 482 Grain Cleaner Figure 16 Figure 18 FRONT Align the inner drum and outer drum. Slide the Expand and tighten the cone extension (Item 1) drum shaft (Item 1) through the outer drum [Figure against the drum rings [Figure 18].
Assembly - 482 Grain Cleaner Screens Figure 19 Figure 20 DRUM ROTATION Position the drum assembly within the grain cleaner frame. The cone extension (Item 1) should face rearward [Figure 19]. Secure the ends of the drum shaft within the two pillow bearings (Item 2) on the front and rear frame [Figure 19].
Assembly - 482 Grain Cleaner Belt Routing Figure 22 Figure 21 FRONT VIEW FRONT VIEW Route one 5L400 belt (Item 1) around the 6” single pulley (Item 2) on the trash pan flighting stub shaft Route two B-164 V-belts (Item 1) around the outer and the 3”...
Assembly - 482 Grain Cleaner Intake Auger Swivel Arm Install one 1” ID flat washer (Item 4) to the pivot (Item 5). Insert the pivot into the swivel arm. Secure Figure 23 the pivot using one cotter pin [Figure 23].
Assembly - 482 Grain Cleaner Intake Auger (Optional) Gas Engine And Hydraulics (Optional) Figure 25 Components Figure 26 FRONT Position the motor mount (Item 1) over top the reducer shaft (Item 3) facing forward. Attach using two 1/2” x 3” hex bolts, four 1/2” flat washers, and INTAKE two 1/2”...
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Assembly - 482 Grain Cleaner Figure 28 Figure 27 FRONT FRONT Position two 3/4” pillow bearings (Item 1) on both ends of the cooling fan shaft (Item 2). Align one 1/2” spacer (Item 8) and one 3/8” spacer (Item 9) Position two flow control valves (Item 1) to the under the base of each pillow bearing [Figure 27].
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Assembly - 482 Grain Cleaner Figure 29 Figure 30 FRONT FRONT Position the oil tank (Item 1) on top of the tank mount (Item 2). Attach the oil tank using 1/2” x 1” hex bolts, 1/2” flat washers, and 1/2” lock nuts [Figure 29].
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Assembly - 482 Grain Cleaner Figure 32 IMPORTANT The following procedure may not depict your specific engine. Contact your dealer for proper engine installation. Figure 31 FRONT INTAKE AUGER Install one 1/4” x 2” square key (Item 1) to the engine driveline.
Operation - 482 Grain Cleaner Pre - Operation Checklist WARNING Before operating the equipment for the first time and each time thereafter, check the following items: AVOID INJURY OR DEATH Lubricate the equipment per the schedule outline in the Maintenance Section.
Operation - 482 Grain Cleaner Gas Engine Hydraulic Hoses When disconnecting the hydraulic hoses: (Optional) • Release pressure The grain cleaner is equipped with the following • Ensure couplers cooled down before hydraulic functions if equipped with a gas engine:...
Operation Connect the equipment to the tractor and place the support stands into the travel position. The Farm King 482 Grain Cleaner handles up to 1900 Move equipment to the work area. bushels per hour and uses two stage screening.
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Operation - 482 Grain Cleaner Figure 36 Figure 38 Adjust the cone flow control (Item 1) so trash can get through while minimizing grain loss [Figure 36]. ELECTRIC MOTOR FRONT VIEW Figure 37 Capacity will vary with grain type and moisture content.
Operation - 482 Grain Cleaner Figure 39 OPERATION Grain cleaning process as viewed from the side of the equipment [Figure 39]. Gas Engine With Hydraulic Flow Controls (Option) Figure 40 Hydraulic flow controls (Item 1) can be used to independently adjust the speed of the intake auger...
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Operation - 482 Grain Cleaner Screen Sizes Figure 41 5/8 x 5/8 x 17 GA 2 x 2 x 19 GA 3 x 3 x 21 GA 4 x 4 x 23 GA 5 x 5 x 24 GA 6 x 6 x 25 GA...
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Operation - 482 Grain Cleaner MATERIAL INNER CONE OUTER DRUM Small - 2 x 2 x 19 Ga. Standard - 4 x 4 x 23 Ga. Corn Standard - 5/8 x 5/8 x 17 Ga. Standard - 4 x 4 x 23 Ga.
Operation - 482 Grain Cleaner Transporting Verify that the SMV (Slow Moving Vehicle) emblem, all lights and reflectors are clean and visible. Always comply with federal, state, local and The ratio of the tractor / tow vehicle weight to the...
Maintenance - 482 Grain Cleaner Maintenance Service Schedule Lubrication Belt Tension Tire Pressure Hydraulics Decal Installation Storage And Return To Service Storage Return To Service...
Maintenance - 482 Grain Cleaner Service Schedule WARNING Instructions are necessary before operating or servicing equipment. Read and understand the Operator And Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.
Maintenance - 482 Grain Cleaner Lubrication WARNING Always use a good quality multi-purpose / lithium base grease when lubricating the equipment. AVOID INJURY OR DEATH IMPORTANT Stop engine, set brake, remove ignition key, and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.
Maintenance - 482 Grain Cleaner Belt Tension Figure 43 Figure 45 Apply two to three pumps of grease to the two reducer shaft pillow bearings (Item 1) [Figure 43]. Grease every 40 hours of use. FRONT VIEW Figure 44 Check tension of belts: •...
Maintenance - 482 Grain Cleaner Tire Pressure Hydraulics Figure 46 Figure 47 Fill tires (Item 1) to a maximum of 32 psi (221 kPa) [Figure 46]. Check every 8 hours of use. Periodically check level of hydraulic oil in reservoir (Item 1).
Maintenance - 482 Grain Cleaner Decal Installation Storage And Return To Service Storage IMPORTANT Sometimes it may be necessary to store the equipment for an extended period of time. Below is a list of items to perform before storage. When...
Parts Identification - 482 Grain Cleaner Parts Identification General Parts Information Frame Covers Pulleys Trash Pan Drum And Screen Assembly Gas Engine And Hydraulic Components (Optional) Hydraulic Motors Oil Cooler Auger Hydraulic Motor Hydraulic Hoses Hydraulic Fittings Intake Auger (Optional)
Parts Identification - 482 Grain Cleaner General Parts Information The parts identification section list descriptions, part numbers and quantities for all North America Base Model 482 Grain Cleaners. Contact your Farm King dealer for additional parts information. Frame...
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Parts Identification - 482 Grain Cleaner ITEM PART NUMBER DESCRIPTION QTY. 819928 WELDMENT - GC HITCH 819935 WELDMENT - FRONT FRAME 812026 5/16" X 1" HEX BOLT (PL) 812362 5/16" LOCK NUT (PL) 812363 3/8" LOCK NUT (PL) 812364 1/2" LOCK NUT (PL) 81549 5/16"...
Parts Identification - 482 Grain Cleaner Trash Pan 16 19 20 8 10 DETAIL A...
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Parts Identification - 482 Grain Cleaner ITEM PART NUMBER DESCRIPTION QTY. 973253 TRASH PAN SIDE PANEL 973254 TRASH PAN SIDE 973255 TRASH PAN END 81525 1/4" X 3/4" HEX BOLT (PL) 81544 1/4" HEX NUT (PL) 81545 1/4" LOCK WASHER (PL) 81546 5/16"...
Parts Identification - 482 Grain Cleaner Drum And Screen Assembly ALIGN NOTCHES ON OUTER RINGS OF ITEMS 8, 9, 10, 11 COMPONENTS REMOVED FOR VISIBILITY ITEMS 4 & 24 ARE USED TO FASTEN SCREENS TO SUPPORTS. ITEMS 5, 17, 18, 19, 20, 23, 25 ARE NOT SHOWN (CONE & DRUM STRAPS).
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Parts Identification - 482 Grain Cleaner ITEM PART NUMBER DESCRIPTION QTY. 812037 03/8" X 3/4" SQHDCUP SETSCREW (PL) 812362 5/16" LOCK NUT (PL) 812626 BOLT CARR 0.313NC X 1.00GR5PL 81546 5/16" FLAT WASHER (PL) 84498 1/4" LOCK NUT (PL) 84498 1/4"...
Parts Identification - 482 Grain Cleaner Gas Engine And Hydraulic Components (Optional) Hydraulic Motors 19 14 19 20 22 19...
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Parts Identification - 482 Grain Cleaner ITEM PART NUMBER DESCRIPTION QTY. 820029 PLATE - FRONT GUARD 820080 VALVE - FLOW CONTROL 820169 COUPLING - 1" ID 2 35/64" OD 820171 SPIDER - HYTREL RUBBER 2 35/64" OD 820182 MOTOR - HYDRAULIC 3.6 CID...
Parts Identification - 482 Grain Cleaner Auger Hydraulic Motor ITEM PART NUMBER DESCRIPTION QTY. 820169 COUPLING - 1" ID 2 35/64" OD 820170 COUPLING - 5/8" ID 2 35/64" OD 820171 SPIDER - HYTREL RUBBER 2 35/64" OD 820173 PLATE - COVER 820181 MOTOR - HYDRAULIC 1.93 CID...
Parts Identification - 482 Grain Cleaner Hydraulic Hoses ITEM PART NUMBER DESCRIPTION QTY. 820319 HOSE - 3/8" X 60" 9/16SWFJIC X 9/16SWFJIC90 820320 HOSE - 3/8" X 72" 9/16SWFJIC X 9/16SWFJIC90 820321 HOSE - 3/8" X 36" 9/16SWFJIC X 9/16SWFJIC 820322 HOSE - 3/8"...
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Specifications And Shipping Kit Numbers - 482 Grain Cleaner Specifications Shipping Kit And Bundle Numbers The following is a list of Kit Numbers for this Model GC482 product and the Bundle Numbers, Descriptions, and Quantities for each Kit. Height 78.6” (1996.4 mm) Qty.
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Specifications And Shipping Kit Numbers - 482 Grain Cleaner Hardware Torque Values Metric Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only.
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Specifications And Shipping Kit Numbers - 482 Grain Cleaner Imperial Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only.
Warranty - 482 Grain Cleaner Warranty Farm King Base Limited Warranty Repair Parts Limited Warranty What Is Not Covered Authorized Dealer And Labor Costs Warranty Requirements EXCLUSIVE EFFECT OF WARRANTY AND LIMITATION OF LIABILITY...
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If Farm King determines that it will pay labor costs for warranty work, it will do so by issuing a credit to the dealer’s or distributor’s account.
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Corrections of defects and improper workmanship in the manner, and for the applicable time periods, provided for herein shall constitute fulfillment of all responsibilities of Farm King to the purchaser, and Farm King shall not be liable in negligence, contract, or on any other basis with respect to the subject equipment.
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