Farm King 480 Operator And Parts Manual

Farm King 480 Operator And Parts Manual

Grain cleaner

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OperatOr and parts Manual
Grain Cleaner
Model 480
082010
FK328

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Summary of Contents for Farm King 480

  • Page 1 OperatOr and parts Manual Grain Cleaner Model 480 082010 FK328...
  • Page 3: Table Of Contents

    Table of Contents - 480 Grain Cleaner Table of Contents Introduction ..........................4 Safety ............................5 • Safety Instruction ......................5 • General Safety ........................6 • Start-up Safety .........................6 • Operation Safety ......................6 • Transport Safety .......................6 • Service and Maintenance Safety ..................7 •...
  • Page 4: Introduction

    Its high capacity is a result of a two stage screening process and a large 48" diameter drum. 15" wheels and a full frame transport make the 480 easy to move. A removable intake auger and a hand-operated jack let you adjust the cleaner for operation in the field.
  • Page 5: Safety

    Safety - 480 Grain Cleaner Safety Safety Instructions Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions.
  • Page 6: General Safety

    • Read and understand the Operator’s Manual and all safety signs before operating, servicing, adjusting, repairing, or unplugging the equipment. • Do not attempt any unauthorized modifications to your Farm King product as this could affect function or safety, and could affect the life of the equipment.
  • Page 7: Service And Maintenance Safety

    Safety - 480 Grain Cleaner • Always travel at a safe speed. • Inflate transport tires to recommended pressure. Service And Maintenance Safety • Stop engine, set brake, remove ignition key, and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.
  • Page 8: Assembly

    Assembly - 480 Grain Cleaner Assembly Instructions The following instructions refer to the intake end of the cleaner as the front and the output end as the rear. Join the front and rear frame (#1 and #2) together using the frame sides (#3 and #4) and 1/2"...
  • Page 9 Assembly - 480 Grain Cleaner The welding seams on the drum rings must all be aligned as ALERT shown in drawing below. Align Welding Seams Drum Rings The cone is assembled inside the drum before finishing the outer drum assembly. Bolt the cone screen supports (#38) inside the cone rings using 5/16"...
  • Page 10 Assembly - 480 Grain Cleaner 8. Mount two B-164 belts (#54) on the outside ring welded to the front drum ring and the 3" pulley at the back of the reducer shaft. Assemble the two idler arms (#71) and the 4-5/8" o.d.
  • Page 11 Assembly - 480 Grain Cleaner Side Panel And Trash Pan Option (See page 16 for drawing) 12. If the cleaner is purchased with a trash pan, the assembly should be done immediately after the frame assembly (step #3). If the trash pan is added later you will have to assemble it under the cleaner or pull the cleaner apart.
  • Page 12: Operation

    Operation Instructions - 480 Grain Cleaner Operation Instructions Rotation Direction Theory of Operation of Grain Cleaner Solid Galvanized Rough Screen Fine Screen Optional 8" Intake Auger Uncleaned Grain Clean Grain Large Trash Fines...
  • Page 13 Operation Instructions - 480 Grain Cleaner Operation The Cleaner will remove not only “fines” and chaff, but also large trash such as cob pieces or stalks. A 3 hp, 1725 RPM electric motor is recommended to drive the cleaner. The electric motor and a weatherproof switch to control the motor must be supplied by the customer.
  • Page 14: Maintenance

    Maintenance / Bolt Torque - 480 Grain Cleaner Maintenance Service Belt tension must be maintained to assure maximum belt life. Check the belt tension frequently and remove any trash, which might accumulate in the pulley grooves. If the cleaner has the trash pan option, be sure to clean out any remaining grain in the trough to keep it from rotting.
  • Page 15: Parts Drawings

    Parts - 480 Grain Cleaner Parts/Assembly Drawing...
  • Page 16 Parts - 480 Grain Cleaner Parts/Assembly Drawing...
  • Page 17 Parts - 480 Grain Cleaner Parts/Assembly Drawing...
  • Page 18 Parts - 480 Grain Cleaner Parts/Assembly Drawing...
  • Page 19: Intake Auger Swivel Arm Drawing

    Parts - 480 Grain Cleaner Parts/Assembly Drawing - Intake Auger Swivel Arm Intake Auger Connector Parts (with cleaner) Locking Pin 3/8" x 1" Hex Bolt Swivel Arm - Bolt to holes in frame 3/8" x 3" Hex Bolt - Shown in transport position 1/2"...
  • Page 20: Grain Cleaner Parts List

    Parts - 480 Grain Cleaner When Ordering Parts Always give your dealer the Model, Color and Serial Number of your machine to assist him in ordering and obtaining the correct parts. Use the exploded view and tabular listing of the area of interest to exactly identify the required part.
  • Page 21 Parts - 480 Grain Cleaner Item Part Number Description 973218 Rear Drum Ring F4501 Cone Extension Tube 973220 Drum Screen Support (96") with Screen Holes 973288 Drum Screen Support (96") without Screen Holes 973221 Cone Screen Support (62-3/4") 973222 Drum Shaft (2" x 105-1/2") 973223 1-1/4"...
  • Page 22 Parts - 480 Grain Cleaner Item Part Number Description F888 3" Double Pulley, B-Groove, 1" Bore 973241 Motor Mount 973242 Motor Guard 973243 Motor Mount Clamp 973618 Belt Tightener Spring 973244 Idler Arm, 2" x 12" 973245 Reducer Shaft Bushing 973645 Idler Pulley, 5/8"...
  • Page 23 Parts - 480 Grain Cleaner Item Part Number Description 961627 1" Bearing with Collar 963009 1" Bearing Flange Set 84289 5/8" x 3" Hex Bolt (pl) 81676 5/8" Hex Nut (pl) 81677 5/8" Lock Washer (pl) 973290 8" x 10' Tube Assembly 973261 8"...
  • Page 24 Parts - 480 Grain Cleaner Item Part Number Description 967110 1-1/4" Rim Washer 963808 Top Motor Mount Clamp 963809 Bottom Motor Mount Clamp 811795 3/8" x 2" Hex Bolt 81700 3/4" Hex Nut 973289 Screen Spring (.437"O.D. x 6.155" long) 81600 7/16"...
  • Page 25: Shipping Kit And Bundle Numbers

    Shipping Bundles - 480 Grain Cleaner Shipping Kit And Bundle Numbers The following is a list of Kit Numbers for this product and the Bundle Numbers, Descriptions, and Quantities for each Kit. Quantity Bundle Number Description Y480 - 480 Grain Cleaner...
  • Page 26: Grain Cleaner Screens

    Screen Sizes - 480 Grain Cleaner Screen Sets Available (One Set of Cone Screens and One Set of Drums Screens required per Cleaner) Part Number Description F4512 5/8 x 5/8 Cone Screen F4511 2 x 2 Cone Screen F4513 3 x 3 Cone Screen...
  • Page 27 Screen Sizes - 480 Grain Cleaner Grain Cleaner Screens - Illustrated in actual size. 5/8 x 5/8 x 17 GA 2 x 2 x 19 GA 3 x 3 x 21 GA 4 x 4 x 23 GA 5 x 5 x 24 GA...
  • Page 28: Warranty

    Repair Parts Limited Warranty Buhler Industries Inc. warrants Farm King replacement parts purchased after the expiration of the Buhler Industries Inc. Limited Warranty, and used and serviced as provided for in the Operator’s Manual, to be free from defects in materials or workmanship for a period of thirty (30) days from the invoice date for the parts.
  • Page 29 Warranty Requirements To be covered by warranty, each Farm King new product must be registered with Buhler Industries Inc. within thirty (30) days of delivery to original retail purchaser. If the customer decides to purchase replacement components before the warranty disposition of such components is determined, Buhler Industries Inc.
  • Page 30 Warranty - 480 Grain Cleaner (Note that some provinces or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from province to province or state to state.
  • Page 32 www.farm-king.com 301 Mountain Street South Morden, Manitoba Canada R6M 1X7 Ph.: 204.822.4467 | Fax: 204.822.6348 Toll Free: 888.524.1004 E-mail: info@buhler.com www.farm-king.com Equipment shown is subject to change without notice. ©2010 Buhler Trading Inc. Printed in Canada. TSX:BUI a division of Buhler Industries Inc.

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