Manitou MLT-X 732 95P ST3A S1 Operator's Manual
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Manitou MLT-X 732 95P ST3A S1 Operator's Manual

Manitou MLT-X 732 95P ST3A S1 Operator's Manual

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647531
EN (23/10/2019)
MLT-X 732 95P ST3A S1
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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Summary of Contents for Manitou MLT-X 732 95P ST3A S1

  • Page 1 647531 EN (23/10/2019) MLT-X 732 95P ST3A S1 OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...

  • Page 4: Operating And Safety Instructions

    1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
  • Page 5 1 - O P E R A T I N G A N D S A F E T Y INSTRUCTIONS 1 - 1...
  • Page 6 1 - 2...
  • Page 7 1 - 3...

  • Page 8: Table Of Contents

    1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ..........1-6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
  • Page 9 LIFT TRUCK MAINTENANCE INSTRUCTIONS 1-26 GENERAL INSTRUCTIONS 1-26 PLACING THE JIB SAFETY WEDGE 1-26 FITTING THE WEDGE............1-26 REMOVING THE WEDGE .

  • Page 10: Instructions To The Company Manager

    A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.33 and a DYNAMIC test coefficient of 1, as specified in harmonised standard EN 1459 for variable reach trucks.

  • Page 11: C - Modification Of The Lift Truck

    - The following are some tips for minimizing these vibration doses: • Select the most suitable lift truck and attachment for the intended use. • Adapt the seat adjustment to the operator's weight (according to lift truck model) and maintain it in good condition, as well as the cab suspension.

  • Page 12: Instructions

    INSTRUCTIONS - The operator's manual must always be in good condition and kept in the place provided on the lift truck and in the language used by the operator. - The operator's manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately. MAINTENANCE - Maintenance or repairs other than those detailed in part: 3 - MAINTENANCE must be carried out by qualified personnel your dealer) and under the necessary safety conditions to maintain the health of the operator and any third party.
  • Page 13 1 - 9...

  • Page 14: Instructions For The Operator

    - At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck itself when you use it. IMPORTANT In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE: INTRODUCTION. GENERAL INSTRUCTIONS A - INSTRUCTION MANUAL - Read the operator's manual carefully.

  • Page 15: E - Lifting People

    • With a PLATFORM-fitted lift truck, people can only be lifted using platforms designed by MANITOU for the purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM lift truck, contact your dealer). OPERATING INSTRUCTIONS UNLADEN AND LADEN...

  • Page 16: D - Visibility

    - Travelling on a longitudinal slope: • Drive and brake gently. • Moving without load: forks or attachment facing downhill. • Moving with load: Forks or attachment facing uphill. - Take into account the lift truck’s dimensions and its load before trying to negotiate a narrow or low passageway. - Never move onto a loading platform without having first checked: •...

  • Page 17: E - Starting The Lift Truck

    E - STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or hauling it. Such an operation may cause severe damage to the transmission. If necessary, towing requires the transmission to be put in neutral ( 3 - MAINTENANCE: OCCASIONAL OPERATION).

  • Page 18: G - Stopping The Lift Truck

    - Always remember that hydrostatic type steering is extremely sensitive to movement of the steering wheel, so turn it gently and not jerkily. - Never leave the engine on when the lift truck is unattended. - Do not leave the cab when the lift truck has a raised load. - Look where you are going and always make sure you have good visibility along the route.

  • Page 19: H - Driving The Lift Truck On The Public Highway

    H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY (or see current legislation in other countries) FRENCH ROAD TRAFFIC RULES - The driving of non EC type-approved tractors on the public highway is subject to the provisions of the highway code relating to special machines, defined in article R311-1 of the highway code, in category B of the Equipment Order of 20 November 1969 that determines the procedures applicable to special machines.

  • Page 20: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done ( 4 - ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE).

  • Page 21: D - Transverse Attitude Of The Lift Truck

    D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the jib reduces the lift truck's lateral stability. The transverse attitude must be set with the jib in down position as follows: 1 - LIFT TRUCK WITHOUT ROLL CORRECTOR USED ON TYRES - Position the lift truck so that the bubble in the level is between the two lines ( 2 - DESCRIPTION: CONTROL AND...

  • Page 22: F - Taking Up And Setting Down A High Load On Tyres

    F - TAKING UP AND SETTING DOWN A HIGH LOAD ON TYRES IMPORTANT You must not raise the jib if you have not checked the transverse attitude of the lift truck ( INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATION INSTRUCTIONS UNLADEN AND LADEN: D...
  • Page 23 SETTING DOWN A HIGH LOAD ON TYRES - Approach the load in the transport position in front of the stack (fig. F6). - Apply the parking brake and place the forward/reverse selector in neutral. - Raise and extend the jib (1) (2) until the load is above the stack, while monitoring the longitudinal stability limiter and warning device ( IINSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).

  • Page 24: G - Taking Up And Setting Down A High Load On Stabilisers

    G - TAKING UP AND SETTING DOWN A HIGH LOAD ON STABILISERS Depending on the model of lift truck IMPORTANT You must not raise the jib if you have not checked the transverse attitude of the lift truck ( INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK).
  • Page 25 TAKING UP A HIGH LOAD ON STABILISERS - Ensure that the forks will easily pass under the load. - Check the position of the lift truck with respect to the load and make a test run, if necessary, without taking the load. - Raise and extend the jib (1) (2) until the forks are at the level of the load (fig.

  • Page 26: H - Picking Up And Setting Down A Suspended Load

    H - PICKING UP AND SETTING DOWN A SUSPENDED LOAD IMPORTANT Failure to follow the above instructions may lead the lift truck to lose stability and overturn. MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.
  • Page 27 INSTRUCTIONS FOR USE AS A LOADER For agricultural-type lift trucks (MLT range) A - LOADING IMPORTANT You must not raise the jib if you have not checked the transverse attitude of the lift truck ( INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK).

  • Page 28: Platform Operating Instructions

    B - LIFT TRUCK SUITABILITY FOR USE - MANITOU has ensured that this platform is suitable for use under the normal operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1 as specified in harmonised standard EN 280 for "mobile elevating work platforms".

  • Page 29: F - Maintenance

    IMPORTANT It is strictly forbidden to use the platform when the wind speed exceeds 45 km/h. - To visually recognise this wind speed, refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10 m on a flat site) Speed Speed Force...

  • Page 30: Instructions For Using The Radio-Control

    INSTRUCTIONS FOR USING THE RADIO-CONTROL For lift trucks with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS - This radio-control consists of electronic and mechanical safety elements. It cannot receive commands from another transmitter because the internal encoding is unique to each radio-control. IMPORTANT If it is used improperly or incorrectly, there is a risk of danger to: - The physical and mental health of the user or others.
  • Page 31 1 - 27...

  • Page 32: Maintenance Logbook

    LIFT TRUCK MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewelery and loose clothes. Tie and protect your hair, if necessary. - Stop the engine and remove the ignition key, when an intervention is necessary.
  • Page 33 LUBRICANT AND FUEL LEVELS - Use the recommended lubricants (never use contaminated lubricants). - Do not fill the fuel tank when the engine is running. - Only fill up the fuel tank in areas specified for this purpose. - Do not fill the fuel tank to the maximum level. - Do not smoke or approach the lift truck with a flame, when the fuel tank is open or is being filled.

  • Page 34: If The Lift Truck Is Not To Be Used For A Long Time

    IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This long-term storage period must not exceed 12 months.
  • Page 35 BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Carry out daily maintenance ( 3 - MAINTENANCE: 10 HOUR - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE). - Put the handbrake on and remove the axle stands.
  • Page 36 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 37 2 - DESCRIPTION 2 - 1...
  • Page 38 2 - 2...
  • Page 39 TABLE OF CONTENTS 2 - DESCRIPTION SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS TIRES DIMENSIONS AND LOAD CHART INSTRUMENTS AND CONTROLS TOWING PIN AND HOOK DESCRIPTION AND USE OF THE OPTIONS 2 - 3...

  • Page 40: Description

    SAFETY PLATES AND STICKERS IMPORTANT Clean all of the stickers and safety plates to make them legible. It is essential to replace stickers and safety plates which are illegible or damaged. Check the presence of stickers and safety plates after replacing any spare parts. EXTERNAL PLATES AND STICKERS ITEM REFERENCE...
  • Page 41 PLATES AND STICKERS UNDER THE ENGINE BONNET ITEM REFERENCE DESCRIPTION 293887 - Anti-freeze 259398 - Water/diesel separator 233088 - Preheat rod (option) Consult your dealer - Engine safety instruction Consult your dealer - Cooling liquid Consult your dealer - Engine setting instruction Consult your dealer - Explosion risk instruction N°293887...
  • Page 42 PLATES AND STICKERS IN THE CAB ITEM REFERENCE DESCRIPTION 193032 - Cab compliance 223324 - Patents Consult your dealer - Manufacturer's plate 239595 - Sound power level 105dB 268491 - Break fluid instruction 33460 - Gear lever 265284 (option) - Lifting ring on single carriage 184276 - Steering selection control 290183...
  • Page 43 FOPS - ISO 3449 ROPS - ISO 3471 ANSI B 56.6 N°193032 BREVETS - PATENTS FR 93 14367 EP 0 656 315 US PENDING N°223324 MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE MODEL MODELO SERIES SERIE Année de fabrication Anno di fabbricazione Année modèle...

  • Page 44: Identification Of The Lift Truck

    NOTE: For the owner's convenience, it is recommended that a note of these numbers is made in the spaces provided at the time of the delivery of the lift truck. LIFT TRUCK MANUFACTURER’S PLATE 1 - MODEL 2 - SERIES MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE...

  • Page 45: Front Axle

    FRONT AXLE • Type • Serial No. • MANITOU Part no. REAR AXLE • Type • Serial No. • MANITOU Part no. • Type • Serial No. BOOM • MANITOU Part no. • Date of manufacture FRAME • Lift truck serial no.
  • Page 46 CONNECTION MANFACTURER’S PLATE • Model MANITOU BF 44158 ANCENIS CEDEX FRANCE • Serial no. MODELE • Year of manufacture N° dans la série Année fabrication Masse à vide C d G / Tablier A vide / En charge : mm Cap.
  • Page 47 2 - 11...

  • Page 48: Characteristics

    CHARACTERISTICS I.C. ENGINE Type PERKINS 1104D-44T NL38857 Diesel Fuel 4 in line Number of cylinders Supercharged Suction Direct Injection system Ignition sequence 1.3.4.2 Capacity 4400 Bore and stroke 105 x 127 Compression ratio 18,2:1 Nominal speed laden 2200 Idling speed slow unladen Max.

  • Page 49: Hydraulic Circuit

    HYDRAULIC CIRCUIT Hydraulic pump - Type Gear type with flow divider 1st casing 2nd casing - Capacity - Max. rating capacity unladen l/mn - Flow rate at 1600 rpm l/mn Filtration - Return µm - Suction µm Maximum service pressure - Telescoping circuit 190 / 250 - Lifting circuit...

  • Page 50: Tires

    TIRES PRESSURE TYRE LOAD (kg) FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN (bar) 460/70R24 159A8 A580 ALLIANCE 1450 4200 1950 17,5 LR 24 150A8 A570 TUBELESS PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE PRESSURE LOAD (kg/cm2) (cm2) (bar) (kg)
  • Page 51 2 - 15...

  • Page 52: Dimensions And Load Chart

    DIMENSIONS AND LOAD CHART 1200 2810 1188 1128 4740 4680 4180,5 5940 1870 1870 1260 1715 ° ° 3598 7614 3519 2299 2488 4829 1310 3820,5 2340 ° ° 2 - 16...
  • Page 53 MLT732 / MLT-X 732 50° 60° 62° 40° 6,90 30° 20° 10° 0° -2° 3,70 2,60 1,85 1,25 3,90 3,30 2,10 1,60 SUIVANT NORME EN 1459 annexe B. ONLY FOR AUSTRALIA MLT732/MLT-X732 - AUS 50° 60° 63° 40° 36km/h Maxi 6,90 (10m/s) Ground conditions:...

  • Page 54: Instruments And Controls

    INSTRUMENTS AND CONTROLS 2 - 18...
  • Page 55 DESCRIPTION 1 - DRIVER'S SEAT 2 - SEAT BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 5 - EMERGENCY STOP BUTTON 6 - SWITCHES 7 - LIGHTING, HORN AND INDICATOR LIGHTS 8 - FRONT AND REAR WINDSCREEN WIPER SWITCH 9 - IGNITION SWITCH 10 - FUSES AND RELAYS IN THE CAB 11 - FUSES AND RELAYS UNDER THE ENGINE BONNET...
  • Page 56 1 - DRIVER'S SEAT DRIVER’S SEAT (STANDARD) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. SEAT HEIGHT ADJUSTMENT - Sit down correctly in the seat. - Tour the knob 1 according to the desired height, clockwise to rise, anti-clockwise to lower, ensuring that the green indicator lamp 2 remains visible.
  • Page 57 DRIVER'S PNEUMATIC SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. SEAT HEIGHT ADJUSTMENT - Sit down correctly in the seat. - Switch on lift truck ignition. - Pull or push lever 1 according to the desired height, making sure that the green indicator lamp 2 remains visible.
  • Page 58 3 - CONTROL AND SIGNAL LIGHTS PANEL A1 A2 A3 A4 RPM x 100 CONTROL INSTRUMENTS A - ENGINE WATER TEMPERATURE TEMPERATURE ZONE • A1 - Blue Zone (0° - 50°) Use the lift truck with moderation, wait for temperature to increase before normal operation. •...
  • Page 59 RED TRANSMISSION OIL TEMPERATURE FAULT INDICATOR LIGHT The indicator lamp and buzzer come on when the gearbox oil temperature is abnormally high. Stop the engine and look for the cause (gear box oil level, possible leak, radiator, etc.). RED BRAKING OIL LEVEL WARNING INDICATOR LIGHT If the indicator lamp and buzzer come on, when the lift truck is running, stop the engine immediately and look for the cause (braking oil level, possible leak, etc.).
  • Page 60 4 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE IMPORTANT The operator must respect the lift truck's load chart, and the operating mode according to the attachment. This device warns the operator of the lift truck's longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
  • Page 61 C - DISABLING "AGGRAVATING" HYDRAULIC MOVEMENT CUT-OFF Switch A allows you to cut off "DANGEROUS" hydraulic movements or not. - Place the lift truck in the transport position, with the boom lowered and retracted. WITH CUT-OUT OF "AGGRAVATING" HYDRAULIC MOVEMENTS: VISUAL INDICATOR C1 OFF: NOTE: When the jib is retracted, the function for switching off "AGGRAVATING"...
  • Page 62 6 - SWITCHES NOTE: The location of the switches may vary depending on the options. A - BOOM ELECTRICAL PREDISPOSITION OPTION HEAD TELESCOPE ELECTROVALVE OPTION See: 2 - DESCRIPTION: DESCRIPTION AND USE OF THE OPTIONS. B - BLUE FRONT AND REAR WORKING LIGHTS OPTION C - WHEEL ALIGNMENT LAMPS See: 2 - DESCRIPTION: 20 - STEERING SELECTION.
  • Page 63 7 - LIGHTING, HORN AND INDICATOR LIGHTS The switch controls the visual and sound alarms. • A - All lights are off, the indicator lights do not flash. • B - The right hand indicator lights flash. • C - The left hand indicator lights flash. •...
  • Page 64 10 - FUSES AND RELAYS IN THE CAB A sticker on the inside of the access panel provides a quick indication of the use of the fuse plate's components described below. - Remove access panel 1 to gain access to the fuses and relays, Replace a used fuse with a new fuse of the same quality and capacity.
  • Page 65 • F30 - Lights, horn and indicator lights switch (25A). • F31 - Starter relay (5A). • F32 - Diagnostic plug (5A). Hydraulic movement control unit (5A). RELAYS • K0 - OPTION. • K1 - Transmission cut-off relay. • K2 - Transmission cut-off relay. •...
  • Page 66 13 - ACCELERATOR PEDAL 14 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF The pedal acts on the front and rear wheels by a power assisted hydraulic brake system, and allows the lift truck to be slowed down and stopped. Depending on the position of the transmission cut-off switch, it enables the transmission to be cut off during the free travel (see: 2 - DESCRIPTION: 6 - SWITCHES).
  • Page 67 17 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When changing the direction of travel, the lift truck should be traveling at slow speed and not accelerating. • FORWARD: Push the switch forward (position A). • REVERSE: Pull the switch backward (position B). The reverse lights indicate that the lift truck is running in reverse motion.
  • Page 68 19 - HYDRAULIC CONTROLS IMPORTANT Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating valve. In the event of suspected malfunction, contact your dealer. ANY ALTERATION MAY RENDER THE WARRANTY NULL AND VOID AND INCURS LIABILITY IN THE EVENT OF AN ACCIDENT. Use the hydraulic controls gently without jerking, to avoid incidents caused by shaking the lift truck.
  • Page 69 20 - FUNCTION FILES These files contain the description of the hydraulic controls and the load charts for the attachments used on the lift truck. 21 - LEVEL INDICATOR Enables the operator to check that the lift truck is in the horizontal position. 22 - HEATER CONTROL A - FAN CONTROL This 3-speed control allows the air to be ventilated through the air vents.
  • Page 70 23 - AIR CONDITIONING CONTROLS (AIR CONDITIONING OPTION) IMPORTANT The air conditioning only works if the lift truck has been started up. When using your air conditioning unit you must work with the cab closed. In winter: So as to ensure correct operation and complete efficiency of the air conditioning unit, start up the compressor once a week, if only for a short spell, so as  to lubricate the internal seals.

  • Page 71: Emergency Exit

    27 - BRAKING OIL AND WINDSCREEN WASHER TANK ACCESS PANEL - Loosen screw 1 and lift up the braking oil and windscreen washer tank access panel (see: 3 - MAINTENANCE: B - EVERY 50 HOURS OF SERVICE). 28 - DOOR LOCK Two keys are provided with the lift truck to enable the cabin to be locked.
  • Page 72 34 - ROOF LIGHT (OPTION) 35 - HOOK 36 - CIGARETTE LIGHTER For 12 V appliance and max. amperage 10A. 37 - ARMREST AND STORAGE Lift the armrest to access the storage. 38 - TOOL BOX (OPTION) 39 - BATTERY CUT-OFF (¨OPTION) For quickly disconnecting the battery when working on the electric circuit or when soldering, for example.
  • Page 73 40 - FRONT HEADLIGHTS • A - Left front indicator light. • B - Left front dipped beam headlight. • C - Left front main beam. • D - Left front sidelight. • E - Right front indicator light. • F - Right front dipped beam headlight. •...

  • Page 74: Towing Pin And Hook

    TOWING PIN AND HOOK IMPORTANT Do not tow a trailer or an attachment that is not in perfect working order. Using a trailer that is not in good condition may affect the steering and braking of the lift truck and therefore the safety of the whole unit. If a third party helps in coupling or uncoupling the trailer, this person must remain visible to the driver at all times and must wait until the lift truck has stopped, thehandbrake is on and the engine is switched off before performing the operation.
  • Page 75 4 - AUTOMATIC TRAILER HOOK (OPTIONAL) IMPORTANT When uncoupling, make sure that the trailer is supported independently. COUPLING THE TRAILER - Remove the automatic towing pin using lever 1. - Move the lift truck backwards so that the trailer ring slots into the automatic hook. NOTE: The pin closes automatically when the trailer ring touches the end of the yoke.

  • Page 76: Description And Use Of The Options

    DESCRIPTION AND USE OF THE OPTIONS 1 - PREHEAT ROD 2 - CLEANFIX SELF-CLEANING FAN 3 - MODCOD ANTI-THEFT SYSTEM 4 - MODCLE ANTI-START SYSTEM 5 - BOOM ELECTRICAL PROVISION 6 - HEAD TELESCOPE ELECTROVALVE 7 - ATTACHMENT HYDRAULIC LOCKING 8 - TELESCOPE HEAD ELECTROVALVE + HYDRAULIC ATTACHMENT LOCKING 9 - EXTERIOR DRAIN-BACK 10 - LIFTING RING ON SINGLE CARRIAGE...
  • Page 77 3 - MODCOD ANTI-THEFT SYSTEM FUNCTIONING - Switch on the lift truck: the red indicator 1 will flash. - Enter your user code followed by "V" to validate: the green indicator 2 will come on. - Start the lift truck within the next 60 seconds; otherwise the anti-theft system will be reactivated and the red indicator 1 will flash.
  • Page 78 7 - ATTACHMENT HYDRAULIC LOCKING Enables the attachment to be locked onto the carriage and a hydraulic attachment to be used by the same hydraulic circuit. IMPORTANT After locking the attachment, return switch 2 to position A (indicator lamp off) to prevent accidental release of the attachment.
  • Page 79 9 - EXTERIOR DRAIN-BACK Enables connection of a hydraulic attachment for which drain-back is required. 10 - LIFTING RING ON SINGLE CARRIAGE CONDITIONS OF USE IMPORTANT Follow the instructions given in the instruction manual (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS FOR HANDLING LOADS). - The lifting ring must be used WITHOUT FORKS AND ATTACHMENTS, but the angle of inclination of the carriage must be same as when the forks are used in the horizontal...
  • Page 80 12 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE (NORM EN15000) IMPORTANT The operator must respect the lift truck's load chart, and the operating mode according to the attachment. This device warns the operator of the lift truck's longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
  • Page 81 CONFIGURATION 2 - Place the lift truck in the transport position. - Press the button, "BUCKET" MODE is confirmed by an audible beep and the lighting of the indicator lamp. - Press this button again or switch off the ignition with the ignition key to return to "HANDLING” MODE. - Protection against forward tip-over when making aggravating movements is ensured, except when the telescopic boom is retracted.
  • Page 82 A - VISUAL ALARMS • A1 - A2 - A3: There is a significant reserve of longitudinal stability. • A4 - A5: The lift truck is approaching the limit of longitudinal stability, move with care. • A6: The lift truck is close to the limit for longitudinal stability. Drive carefully. •...

  • Page 83: Maintenance

    3 - MAINTENANCE 3 - 1...
  • Page 84 3 - 2...
  • Page 85 TABLE OF CONTENTS 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE A - DAILY OR EVERY 10 HOURS SERVICE B - EVERY 50 HOURS SERVICE C - EVERY 250 HOURS OF SERVICE...

  • Page 86: Original Manitou Spare Parts And Equipment

    • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.

  • Page 87: Filters Cartridges And Belts

    FILTERS CARTRIDGES AND BELTS ENGINE ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 702974 Change: 500 H Change: 3000 H DRY AIR FILTER CARTRIDGE Part number: 563416 FAN BELT Clean: 50 H Part number: 257524 Change: 1000 H SAFETY DRY AIR FILTER CARTRIDGE COMPRESSOR BELT Part number: 563415...

  • Page 88: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 89 REAR AXLE OSCILLATION PACKAGING PACKAGING / PART NUMBER PRODUCT 1 LITRE 2 LITRES 5 LITRES 20 LITRES 55 LITRES 209 LITRES - MANITOU OIL PREMIUM 15W40 API CI4 895831 895832 895833 895834 - MANITOU OIL AUTOMATIC TRANSMISSION DX IIIG 958186 947972 947973...

  • Page 90: Servicing Schedule

    SERVICING SCHEDULE IMPORTANT (1): MANDATORY 500 HOUR OR 6 MONTH SERVICE. This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine (whichever occurs first). (2): Every 10 hours during the first 50 hours then a final time at 250 hours. (3): Contact your dealer.
  • Page 91 A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN C (3) - Condition of cylinders (leakage, shafts) - Hydraulic circuit pressures C (3) - Hydraulic oil tank N (3) BRAKING 3-17 - Brake oil level 3-21 - Parking brake - Parking brake lever mechanism...

  • Page 92: A - Daily Or Every 10 Hours Service

    A - DAILY OR EVERY 10 HOURS SERVICE A1 – ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the engine stopped, and let the oil settle in the sump. - Open the engine bonnet. - Pull out dipstick 1. - Clean the dipstick and check the correct level between the two notches.
  • Page 93 If the lift truck is used in an abrasive environment (dust, sand, coal) Use lubricating varnish (MANITOU part no.: 483536). Please consult your dealer. Fully extend the boom. - Apply the grease with a brush (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) to the 4 sides of the telescope(s).
  • Page 94 A7 – LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE CHECK IMPORTANT Use the test button only when requested to do so, applying short presses (less than 1 second) and long presses (5 seconds) as instructed. If in doubt during the test procedure, exit cleanly by short pressing the "BUCKET" or "SUSPENDED LOAD"...
  • Page 95 - The error codes are indicated by LEDs A3 to A7 on the warning device and longitudinal stability limiter. ERROR CODES LEDS DESIGNATION - Regulating fault (fault detected during the test). - Lowering control valve fault. - Safety valve cut-off fault (fault detected during the test). - Safety valve fault.

  • Page 96: B - Every 50 Hours Service

    30 mm from the cartridge wall. - Cleaning is completed when there is no more dust on the cartridge. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).
  • Page 97 B4 – TIRE PRESSURES AND WHEEL NUT TORQUES CHECK IMPORTANT Check that the air hose is correctly connected to the tire valve before inflating and keep all persons at a distance during inflation. Follow the recommended tire pressures. - Check the condition of the tires, to detect cuts, blisters, wear, etc. - Check the torque load of the wheel nuts.
  • Page 98 B5 – GENERAL GREASING GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidizing atmosphere, reduce this interval to every 10 hours of service or every day. Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease.
  • Page 99 B6 – HYDRAULIC OIL LEVEL CHECK Place the lift truck on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Check dipstick 1, the correct level must stand at the level of the red point.
  • Page 100 B9 – CAB VENTILATION FILTER (AIR-CONDITIONING OPTION) CLEAN - Unscrew thumbscrew 1 and remove protective casing 2. - Lift out cab ventilation filter 3. - Clean the filter with a compressed air jet. - Check its condition and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
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  • Page 102: C - Every 250 Hours Of Service

    C - EVERY 250 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. C1 – FAN BELT TENSIONING CHECK - ADJUST IMPORTANT When changing the fanbelt, tighten screw 3 by one and a half turns, having allowed the I.C. engine to idle for 30 minutes.
  • Page 103 C3 – COMPRESSOR BELT TENSION (AIR-CONDITIONING OPTION) CHECK - ADJUST IMPORTANT If the compressor belt has to be changed, check the tension again after the first 20 hours of operation. - Open the engine bonnet. - Unscrew the fastening screws 1. - Remove the protective casing 2.
  • Page 104 C6 – CAB VENTILATION FILTER (AIR-CONDITIONING OPTION) REPLACE - Unscrew thumbscrew 1 and remove protective casing 2. - Lift out cab ventilation filter 3 and replace it with a new one (see: 3 - MAINTENANCE: FILTERS, CARTRIDGES AND BELTS). - Refit the protective casing. C7 –...
  • Page 105 3 - 23...

  • Page 106: D - Every 500 Hours Of Service Or Every Year

    D - EVERY 500 HOURS OF SERVICE OR EVERY YEAR Carry out the operations described previously as well as the following operations. D1 – ENGINE OIL DRAIN D2 – ENGINE OIL FILTER REPLACE Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine.
  • Page 107 D3 – FUEL PRE-FILTER CARTRIDGE REPLACE IMPORTANT Make sure the electrical contact on the lift truck is cut, otherwise fuel will be released if the lift pump is on. - Open the engine bonnet. - Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system.
  • Page 108 D4 – FUEL FILTER CARTRIDGE REPLACE IMPORTANT Make sure the electrical contact on the lift truck is cut, otherwise fuel will be released if the lift pump is on. - Open the engine bonnet. - Unscrew the fastening screws 1. - Remove the protective casing 2.
  • Page 109 D6 – HYDRAULIC RETURN OIL FILTER CARTRIDGE REPLACE Stop the engine and release the pressure from the systems by operating the hydraulic control. IMPORTANT Thoroughly clean the outside of the filter and its surroundings before any operation to prevent any risk of polluting the hydraulic system.

  • Page 110: E - Every 1000 Hours Of Service Or Two Years

    E - EVERY 1000 HOURS OF SERVICE OR TWO YEARS Carry out the operations described previously as well as the following operations. E1 – DRY AIR FILTER CARTRIDGE REPLACE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS.

  • Page 111: Cleaning The Strainer

    E3 – GEAR BOX OIL DRAIN E4 – GEAR BOX SUMP STRAINER CLEAN Place the lift truck on level ground with the engine stopped, the gear box oil still warm. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
  • Page 112 E5 – ANGLE GEAR BOX OIL DRAIN Place the lift truck on level ground with the I.C. engine stopped, the angle gear box oil still warm. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS).
  • Page 113 REPLACING THE DISTRIBUTOR CONTROL HEAD FILTER IMPORTANT NOTE: Be careful to mount the filter 6 in the same direction as the arrow. - Remove the half clamp 4. - Undo the two couplings 5 and replace the filter 6. - Refit half clamp 4. FILLING UP THE OIL - Clean and refit the drain plugs 1 (tightening torque 29 to 39 N.m).

  • Page 114: F - Every 2000 Hours Of Service Or Every Two Years

    F - EVERY 2000 HOURS OF SERVICE OR EVERY TWO YEARS Carry out the operations described previously as well as the following operations. F1 – COOLING LIQUID DRAIN These operations are to be carried out as required or every two years at the beginning of winter.
  • Page 115 F3 – WHEEL NUT TIGHTENING TORQUE CHECK - Check the condition of the tires, to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench. • Front wheels: 630 N.m ± 15% •...

  • Page 116: G - Occasional Maintenance

    If in doubt, contact your dealer. G2 – WHEEL REPLACE For this operation, we advise you to use the MANITOU hydraulic jack, part no. 505507 and the MANITOU safety support, part no. 554772. IMPORTANT In the event of a wheel being changed on the public highway, secure the lift truck vicinity: - Stop the lift truck, if possible on firm, level ground.
  • Page 117 G3 – LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE RESET According to the use of the lift truck, the device may require to be periodically reset. This procedure allows this operation to be easily done. - Provide a fork carrier or a bucket and a load corresponding to at least half the lift truck's rated capacity. - Preferably perform the reset when the lift truck is still cold (before it is used) or ensure that the temperature of the rear axle is not more than 50°C.

  • Page 118: Recommended Setting

    G4 – FRONT HEADLIGHTS ADJUST RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) h2 = h1 - (l x 2 / 100) Adjustment of -2 % of the dipped beam relative to the horizontal axis of the headlight. ADJUSTING PROCEDURE - Place the unladen lift truck in the transport position and perpendicular to a white wall on flat, level ground.
  • Page 119 G7 – LIFT TRUCK ON A PLATFORM TRANSPORTER IMPORTANT Ensure that the safety instructions associated with the platform are complied with before loading the lift truck and that the driver of the carrier vehicle is informed of the dimensions and the ground of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
  • Page 120 3 - 38...
  • Page 121 4 - O P T I O N A L ATTACHMENTS FOR USE WITH THE RANGE 4 - 1...
  • Page 122 4 - 2...
  • Page 123 TABLE OF CONTENTS 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE INTRODUCTION PICKING UP THE ATTACHMENTS TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS 4 - 3...
  • Page 124 4 - 4...
  • Page 125 MANITOU. IMPORTANT Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS). The manufacturer’s liability will be denied in case of modification or of attachment adaptation carried out without his knowing it.
  • Page 126 PICKING UP THE ATTACHMENTS 1 - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
  • Page 127 2 - HYDRAULIC ATTACHMENT AND MANUAL LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
  • Page 128 TECHNICAL SPECIFICATIONS OF ATTACHMENTS STANDARDIZED TILTING FORK CARRIAGE PFB 35 N MT-1260 S2 PFB 35 N MT-1470 S2 PFB 35 N MT-1580 S2 PART No. 653744 653745 653746 Rated capacity 3500 kg 3500 kg 3500 kg Width 1260 mm 1470 mm 1580 mm Ground 95 kg...
  • Page 129 FLOATING FORK CARRIAGE TFF 35 MT-1040 TFF 35 MT-1300 PART No. 654093 654094 Rated capacity 3500 kg 3500 kg Width 1040 mm 1300 mm Ground 300 kg 340 kg FLOATING FORK SIDE-SHIFT CARRIAGE TFF 35 MT-1040 DL TFF 35 MT-1300 DL PART No.
  • Page 130 BUCKET WITH GRAB CBG 2450 MS PART No. 790308 Rated capacity 1130 l Width 2450 mm Teeth Ground 780 kg BUCKET WITH GRAB CBG 2450 FO PART No. 790309 Rated capacity 1130 l Width 2450 mm Teeth Ground 780 kg MULTIPURPOSE BUCKET DISPLAY CB4X1-900 L2450 PART No.
  • Page 131 GRAIN BUCKET CBA 1500 L2450 S3 CBA 2000 L2450 S3 CBA 2500 L2450 S3 PART No. 570547 570551 570553 Rated capacity 1524 l 1998 l 2508 l Width 2450 mm 2450 mm 2450 mm Ground 500 kg 607 kg 701 kg FARMING BUCKET (REMOVABLE AND REVERSIBLE BLADE) CBA 1500 L2450 LDR S3 CBA 2000 L2450 LDR S3...
  • Page 132 SPREADER GRAB SHELL CGD 2500/2500 FO 790312 PART NUMBER Rated capacity 2500 l Width 2505 mm Grab 1240 kg Weight SIMPLE ROTOR SHELL CRS 2500/2120 PART NUMBER 790334 Rated capacity 2120 l Width 2830 mm Weight 1010 kg JAW DESILAGE SHG 1700/850 PART NUMBER 757723...
  • Page 133 BALE CLAMP PBG 2X2 PART NUMBER 757639 Rated capacity 800 kg Width 1090 mm Grab Weight 158 kg BALE CLAMP PBG 2X4 PART NUMBER 757612 Rated capacity 1000 kg Width 1300 mm Grab Weight 262 kg BALE CLAMP P2BG 2X4 PART NUMBER 790518 Rated capacity...
  • Page 134 BALE FORK FB 1900/1700 PART No. 790699 Rated capacity 1700 kg Width 1878 mm Teeth Ground 215 kg BOOM CRANE WITH BIG BAG HBB 1500/2400 PART No. 931627 Rated capacity 2400 kg Ground 186 kg 4 - 14...
  • Page 135 SWEEPER COLLECTOR WITH BRUSH BRB 2200 PART No. 790315 Rated capacity 530 l Width 2600 mm Ground 925 kg HIGH PRESSURE SCRUBBER VHPC 600 PART No. 790335 Rated capacity 600l Width 1450 mm Ground 240 kg JCB INTERFACE IC JCB PART No.
  • Page 136 ATTACHMENT SHIELDS FORK PROTECTOR PART NUMBER 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE PART NUMBER 261210 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART NUMBER 206734 206732 206730...

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