Page 1 647763 EN (15/11/2022) MT 1135 HA EASY 75D ST5 S1 MT 1335 HA EASY 75D ST5 S1 OPERATOR’S MANUAL (ORIGINAL MANUAL)
Page 2 - Descriptions and figures are non-binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is available to answer all your questions.
Page 3 1 st EDITION 25/08/2019 17/09/2019 2-61 ; 2-71 UPDATED 15/11/2022 UKCA...
Page 4 Manitou Group. In the event that Manitou Group authorizes a Manitou Group machine user to access all or part of this database, Manitou Group, as producer of this database, cedes to the user only a right to personal, non-exclusive, non transferable use of the database, and only by access to an information technology platform hosted by a server owned or controlled by Manitou Group.
Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 5 - OPTIONAL ADAPTABLE PLATFORM FOR THE RANGE...
Page 7 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
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Page 9 1 - 3...
Page 10: Table Of Contents
1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE MACHINE A - SUITABILITY OF THE MACHINE FOR THE TASK ........... . . 1-6 B - ADAPTING THE MACHINE TO USUAL ENVIRONMENTAL CONDITIONS .
Page 11 MACHINE MAINTENANCE INSTRUCTIONS 1-30 GENERAL INSTRUCTIONS 1-30 PLACING THE JIB SAFETY WEDGE 1-30 FITTING THE WEDGE ..............1-30 REMOVING THE WEDGE .
Page 12: Instructions To The Company Manager
- Take into account the fire risk associated with use in dusty and flammable conditions (e.g. straw, flour, sawdust, organic waste, etc.). - MANITOU recommends fitting your machine with an individual fire extinguisher to neutralize any fire as soon as it starts. Solutions exist, consult your dealer.
Page 13: C - Modifying The Machine
Inflate the tires in accordance with recommendations. • The seat is an essential way of reducing the vibrations transmitted to the operator. In the event of seat replacement, please contact MANITOU. • Ensure that the operators adapt their operating speed to suit the conditions on site.
Page 14: Instructions
INSTRUCTIONS - The operator's manual must always be in good condition and kept in the place provided in the machine and in the language used by the operator. - The operator's manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately. MAINTENANCE - Maintenance or repairs other than those detailed in Part: 3 - MAINTENANCE must be carried out by qualified personnel (consult your dealer) and in the necessary safety conditions to preserve the health of the operator and any third party.
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Page 16: Instructions For The Operator
- At all times, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the machine when you use it. IMPORTANT In order to reduce or prevent any danger with a MANITOU-approved attachment, follow the instructions in paragraph: 4 - ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE: INTRODUCTION. GENERAL INSTRUCTIONS A –...
Page 17: E - Modifying The Machine
PLATFORM-fitted machine. Right-hand column • With a PLATFORM-fitted machine, people can only be lifted using platforms designed by MANITOU for this purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM-fitted machine; contact your dealer). 1 - 11...
Page 18: Operating Instructions Unladen And Laden
OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING UP THE MACHINE - Perform the daily maintenance operations ( 3 - MAINTENANCE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the machine.
Page 19: D - Visibility
- Take into account the machine’s dimensions and its load before trying to negotiate a narrow or low passageway. - Never move onto a load bridge without having first checked: • That it is suitably positioned and made fast. • That the unit to which it is connected (wagon, truck, etc.) will not shift. •...
Page 20: E - Starting The Machine
E - STARTING THE MACHINE SAFETY INSTRUCTIONS IMPORTANT The machine must only be started up or maneuvered when the operator is sitting in the driver’s cab with seat belt fastened and adjusted. - Never try to start the machine by pushing or towing it. Such an operation may cause severe damage to the transmission. If necessary, towing requires the transmission to be put in neutral ( 3 - MAINTENANCE).
Page 21 - Never leave the engine on when the lift truck is unattended. - Do not leave the cab when the machine has a raised load. - Look where you are going and always make sure you have good visibility along the route. - Use the rear-view mirrors frequently.
Page 22: G - Stopping The Machine
G - STOPPING THE MACHINE SAFETY INSTRUCTIONS - Never leave the ignition key in the machine during the operator's absence. - When the machine is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.
Page 23: H - Driving The Machine On The Public Highway
H - DRIVING THE MACHINE ON THE PUBLIC HIGHWAY (or see current legislation in other countries) FRENCH ROAD TRAFFIC RULES - The driving of non-type-approved "Tractor" machines on the public highway is subject to the provisions of the French Highway Code relating to special machines, defined in Article R.311-1 of the French Highway Code, in category B of the Equipment Order of November 20, 1969, which determines the procedures applicable to special machines.
Page 24: Instructions For Handling A Load
INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved and authorized by MANITOU can be used on its machines. - Make sure the attachment is suitable for the work to be done ( 4 - ADAPTABLE ATTACHMENTS AS OPTIONS ON THE RANGE).
Page 25: D - Transverse Attitude Of The Machine
D - TRANSVERSE ATTITUDE OF THE MACHINE Depending on machine model The transverse attitude is the transverse slope of the frame with respect to the horizontal. Raising the boom reduces the machine's lateral stability. The machine's transverse attitude must be set with the boom in the down position as follows: 1 - MACHINE WITHOUT FRAME LEVELING USED ON TIRES - Position the machine so that the bubble in the level is between the two lines 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
Page 26: F - Picking Up And Putting Down A High Load On Tires
F - PICKING UP AND PUTTING DOWN A HIGH LOAD ON TIRES IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine( INSTRUCTIONS FOR HANDLING A LOAD D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
Page 27 PUTTING DOWN A HIGH LOAD ON TIRES - Approach the load in the transport position in front of the stack (Fig. F6). - Activate the parking brake and place the forward/reverse selector in neutral. - Raise and extend the boom (1) (2) until the load is above the stack, while monitoring the longitudinal stability limiter and warning device ( INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).
Page 28: G - Picking Up And Putting Down A High Load On Stabilizers
G - PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILIZERS Depending on machine model IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine( INSTRUCTIONS FOR HANDLING A LOAD D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
Page 29 PICKING UP A HIGH LOAD ON STABILIZERS - Ensure that the forks will easily pass under the load. - Check the position of the machine with respect to the load and make a test run, if necessary, without picking up the load. - Raise and extend the boom (1) (2) until the forks are at the level of the load (Fig.
Page 30: H - Picking Up And Putting Down A Suspended Load
H - PICKING UP AND PUTTING DOWN A SUSPENDED LOAD IMPORTANT Failure to follow the above instructions may lead the machine to lose stability and overturn. MUST be used with a machine equipped with an operational hydraulic movement cut-off device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.
Page 31: Instructions For Use As A Loader
INSTRUCTIONS FOR USE AS A LOADER For agricultural-type machines (MLT range) A - LOADING IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine( INSTRUCTIONS FOR HANDLING A LOAD D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:...
Page 32: Instructions For Using The Mobile Elevating Work Platform
AS/NZS 1418.10:2011 for Australia, corresponding to the classification of Group C1 to C3 in accordance with this standard. - MANITOU has ensured that this platform is suitable for use under the normal operating conditions provided in this operator's manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1 as specified in harmonized European standard EN 280 for mobile elevating work platforms.
Page 33: D - Using The Platform
D - USING THE PLATFORM - However experienced they may be, operators must acquaint themselves with the emplacement and operation of all control instruments prior to operating the platform. - Check before use that the platform has been correctly assembled and locked onto the machine. - Do not enter or exit the platform unless it is fully lowered.
Page 34: E - Environment
E - ENVIRONMENT - Maintain a safe distance between electrical lines or live components and any part of the body, any conductive object or any part of the machine, unless the local, government and national regulations in force, the safety rules of the employer or construction site regulations are more stringent in terms of distance required.
Page 35: Instructions For Using The Radio-Control
INSTRUCTIONS FOR USING THE RADIO-CONTROL For machines with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS IMPORTANT It is prohibited to lift people in the platform using the radio-control. It is prohibited to use the radio-control from the platform: - This radio-control consists of electronic and mechanical safety elements.
Page 36 MACHINE MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Make sure the area is adequately ventilated before starting up the machine. - Wear clothes suitable for the maintenance of the machine. Avoid wearing jewelry and loose clothes. Tie back and protect your hair, if necessary. - Stop the engine and remove the ignition key before carrying out any work.
Page 37 LUBRICANT AND FUEL LEVELS - Use the recommended lubricants (never use contaminated lubricants). - Do not fill the fuel tank when the engine is running. - Only fill up the fuel tank in areas specified for this purpose. - Do not fill the fuel tank to the maximum level. - Do not smoke or approach the machine with a flame when the fuel tank is open or is being filled.
Page 38 PROLONGED MACHINE SHUTDOWN INTRODUCTION IMPORTANT Procedures to follow if the machine is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months. After 12 months, repeat the procedures for putting the machine back into service and long-term shutdown.
Page 39 RETURNING THE MACHINE TO SERVICE - Remove the waterproof adhesive tape from all the orifices. - Remove the protection from the cylinder rods and wheels. - Refit and reconnect the battery. - Perform the daily maintenance operations ( 3 - MAINTENANCE). - Perform the weekly maintenance operations ( 3 - MAINTENANCE).
Page 40 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your machine to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS •...
Page 41 2 - DESCRIPTION 2 - 1...
Page 42 2 - 2...
Page 43 2 - DESCRIPTION "EC" DECLARATION OF CONFORMITY "UKCA" DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK 2-12 CHARACTERISTICS 2-16 MT 1135 HA EASY 75D ST5 S1 CHARACTERISTICS 2-16 MT 1135 HA EASY 75D ST5 S1 CHARACTERISTICS 2-20 MT 1335 HA EASY 75D ST5 S1 CHARACTERISTICS 2-20 MT 1335 HA EASY 75D ST5 S1 TYRES 2-24 DIMENSIONS...
Page 44 3) Adresse, Address : 430, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE 4) Titulaire du dossier technique, Holder of the technical ÿle : MANITOU BF 3) Adresse, Address :°430, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE 5) Le constructeur déclare que la machine décrite ci-après, The manufacturer declares that the machine...
Page 45 2 - 5...
Page 46 Refer to the original declaration of conformity for all relevant data for your machine. Rough-terrain variable-reach truck MT 1135 HA EASY 75D ST5 S1 MT 1335 HA EASY 75D ST5 S1 The supply of Machinery (Safety) Regulations 2008, as amended...
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Page 48 SAFETY PLATES AND STICKERS IMPORTANT Clean all stickers and safety plates so that they are legible. Any safety plates and stickers which are illegible or damaged must be replaced. Check that stickers and safety plates are present after replacing any spare parts. EXTERNAL PLATES AND STICKERS REF.
Page 49 STICKERS AND PLATES UNDER THE ENGINE HOOD REF. PART No. DESCRIPTION 52656411 - Water/diesel separator 52501046 - Anti-freeze 52624709 - Engine fuse 52656416 - Electrical hazard 233088 - Preheat rod (OPTION) N°52501046 Fuel pump Diagn Fuel pump 220-240V ; 4.5 A ; 50-60Hz 52624709 N233088 FUEL / WATER...
Page 50 - Using bucket on TSDL (OPTION) 52759172 - WARNING risk of misuse (For UK only) 239594 52651762 24 25 MANITOU BF 44158 ANCENIS CEDEX FRANCE ROPS - ISO3471 : 2008 FOPS - ISO3449 : 2008 LEVEL 2 STANDARD MODE YEAR :...
Page 51 N°261307 N°261307 N°52543359 DANGER U (Volt) D mini (m) 50 < U <= 1 000 2.30 1 000 < U <= 30 000 2.50 30 000 < U <= 45 000 2.60 45 000 < U <= 63 000 2.80 63 000 <...
Page 52 "Rated capacity" Rated capacity "Max vertical force (on trailer hook)" Maximum vertical force (on towing hook) "Drag strain" Tractive effort ENGINE "MODEL" Model "CODE" Code "E1" Identification "SERNO" Serial number "SPEC" Specification REDUCTION GEARBOX Type Serial number MANITOU Part No. 2 - 12...
Page 53 HYDROSTATIC PUMP "CNR" MANITOU Part No. "TYP" Codification "MNR" Manufacturing number "SN" Serial number "FD" Date of manufacture HYDROSTATIC MOTOR "CNR" MANITOU Part No. "TYP" Codification "MNR" Manufacturing number "SN" Serial number "FD" Date of manufacture FRONT AXLE Type Serial number MANITOU Part No.
Page 54 BOOM MANITOU Part No. Date of manufacture and manufacturer FRAME Serial number/Product identification number ATTACHMENT MANUFACTURER'S PLATE "MODELE" Model "N° série" Serial number "Année Fabrication" Year of manufacture "Masse à vide" Unladen weight "Centre de gravité" Centre of gravity "Capacité Nominale" Rated capacity "Pression service"...
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Page 56 CHARACTERISTICS CHARACTERISTICS MT 1135 HA EASY 75D ST5 S1 MT 1135 HA EASY 75D ST5 S1 ENGINE Type DEUTZ TD3.6L/2501-2848 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Direct Ignition sequence 1.3.4.2 Capacity 3621 Bore and stroke 98 x 120 Compression ratio 18:1 Nominal speed laden 2200 Min.
Page 57 HYDRAULIC CIRCUIT Hydraulic pump - Type Gears with flow divider on 2nd casing 1st casing 2nd casing - Capacity - Max. rating capacity unladen l/min - Flow rate at 1,600 rpm l/min Filtration - Return µm - Suction µm Maximum service pressure - Telescoping circuit 200 / 270 - Lifting circuit...
Page 58 FLOATING FORK CARRIAGE SPECIFICATIONS AND WEIGHTS Speed of movement for lift truck in standard configuration on flat ground - Front unladen L slow km/h 1 fast km/h 12,1 2 fast km/h 24,6 - Rear unladen L slow km/h 1 fast km/h 12,1 2 fast...
Page 59 EXTENDIBLE PLATFORM 2M25/4M 1,000 KG SPECIFICATIONS AND WEIGHTS Speed of movement for lift truck in standard configuration on flat ground - Front unladen L slow km/h 1 fast km/h 12,1 2 fast km/h 24,6 - Rear unladen L slow km/h 1 fast km/h 12,1 2 fast...
Page 60 CHARACTERISTICS CHARACTERISTICS MT 1335 HA EASY 75D ST5 S1 MT 1335 HA EASY 75D ST5 S1 ENGINE Type DEUTZ TD3.6L/2501-2848 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Direct Ignition sequence 1.3.4.2 Capacity 3621 Bore and stroke 98 x 120 Compression ratio 18:1 Nominal speed laden 2200 Min.
Page 61 HYDRAULIC CIRCUIT Hydraulic pump - Type Gears with flow divider on 2nd casing 1st casing 2nd casing - Capacity - Max. rating capacity unladen l/min - Flow rate at 1,600 rpm l/min Filtration - Return µm - Suction µm Maximum service pressure - Telescoping circuit 190 / 265 - Lifting circuit...
Page 62 FLOATING FORK CARRIAGE SPECIFICATIONS AND WEIGHTS Speed of movement for lift truck in standard configuration on flat ground - Front unladen L slow km/h 1 fast km/h 12,1 2 fast km/h 24,6 - Rear unladen L slow km/h 1 fast km/h 12,1 2 fast...
Page 63 EXTENDIBLE PLATFORM 2M25/4M 1,000 KG SPECIFICATIONS AND WEIGHTS Speed of movement for lift truck in standard configuration on flat ground - Front unladen L slow km/h 1 fast km/h 12,1 2 fast km/h 24,6 - Rear unladen L slow km/h 1 fast km/h 12,1 2 fast...
Page 64 TYRES LOAD PER TYRE (kg) MT 1135 HA EASY 75D ST5 S1 PRESSURE FLOATING FORK CARRIAGE (bar) FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN MICHELIN 400/80-24 162A8 POWER CL 2250 5350 2200 ALLIANCE 400/80-R24 A325 162A8 LOAD PER TYRE (kg) MT 1335 HA EASY 75D ST5 S1 PRESSURE FLOATING FORK CARRIAGE (bar)
Page 65 LOAD PER TYRE (kg) MT 1135 HA EASY 75D ST5 S1 PRESSURE EXTENDIBLE PLATFORM 2M25/4M 1,000 KG (bar) FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN MICHELIN 400/80-24 162A8 POWER CL ALLIANCE 400/80-R24 A325 162A8 LOAD PER TYRE (kg) MT 1335 HA EASY 75D ST5 S1 PRESSURE EXTENDIBLE PLATFORM 2M25/4M 1,000 KG (bar) FRONT UNLADEN...
Page 66 DIMENSIONS MT 1135 HA EASY 75D ST5 S1 FLOATING FORK CARRIAGE b7/b12 2 - 26...
Page 67 ℓ1 6573 ℓ3 5373 ℓ5 MACHINE LENGTH ℓ10 4393 ℓ11 5470 2274 1040 MACHINE WIDTH 2214 1870 1870 2214 mm 1740-1803 MACHINE HEIGHT 2419 2559 1267 DISTANCE 1702 1605 Ast2 AISLE WIDTH 3884 ℓ 1200 ATTACHMENT 3845 5024 TURNING RADIUS 1140 GROUND CLEARANCE °...
Page 68 DIMENSIONS MT 1135 HA EASY 75D ST5 S1 EXTENDIBLE PLATFORM 2M25/4M 1,000 KG b7/b12 2 - 28...
Page 69 ℓ1 7700 ℓ5 MACHINE LENGTH ℓ10 4393 ℓ11 5470 2274 2214 MACHINE WIDTH 1870 1870 2214 mm 1740-1803 MACHINE HEIGHT 2419 2559 1267 DISTANCE 1702 3932 Ast2 AISLE WIDTH 5640 ℓp 1200 2250-2400 PLATFORM 1300 1030 3845 6780 TURNING RADIUS 1140 GROUND CLEARANCE °...
Page 70 DIMENSIONS MT 1335 HA EASY 75D ST5 S1 FLOATING FORK CARRIAGE b7/b12 2 - 30...
Page 71 ℓ1 7056 ℓ3 5856 ℓ5 MACHINE LENGTH 1178 ℓ10 4683 ℓ11 5859 2274 1040 MACHINE WIDTH 2214 1870 1870 2214 mm 1740-1803 MACHINE HEIGHT 2419 2559 1267 DISTANCE 1801 1798 Ast2 AISLE WIDTH 4084 ℓ 1200 ATTACHMENT 3845 5224 TURNING RADIUS 1140 GROUND CLEARANCE °...
Page 72 DIMENSIONS MT 1335 HA EASY 75D ST5 S1 EXTENDIBLE PLATFORM 2M25/4M 1,000 KG b7/b12 2 - 32...
Page 73 ℓ1 8089 ℓ5 1178 MACHINE LENGTH ℓ10 4683 ℓ11 5859 2274 2214 MACHINE WIDTH 1870 1870 2214 mm 1740-1803 MACHINE HEIGHT 2419 2559 1267 DISTANCE 1801 4031 Ast2 AISLE WIDTH 5640 ℓp 1200 2250-4000 PLATFORM 1300 1030 3845 6780 TURNING RADIUS 1140 GROUND CLEARANCE °...
Page 74 LOAD CHARTS MT 1135 HA EASY 75D ST5 S1 STANDARD N°52626775 N°52630874 SINGLE SIDE-SHIFT CARRIAGE (OPTION) N°52630909 52626848 LIFTING RING ON SINGLE CARRIAGE (OPTION) N°52630930 2 - 34...
Page 75 EXTENDIBLE PLATFORM 2M25/4M 1,000 KG EN280 12.88m kg + =1000kg 10.88m kg + =700kg 70° 60° kg + 50° =365kg 40° 2 . 2 kg + =150kg 30° 5.27m 20° 10° MT1135HA 1000kg 0° 10 9 -1 -2 -3 -4 8.45 N°311198 2 - 35...
Page 76 LOAD CHARTS MT 1335 HA EASY 75D ST5 S1 STANDARD N°52626840 N°52630883 SINGLE SIDE-SHIFT CARRIAGE (OPTION) 52626851 N°52630923 LIFTING RING ON SINGLE CARRIAGE (OPTION) 52630932 2 - 36...
Page 77 EXTENDIBLE PLATFORM 2M25/4M 1,000 KG EN280 14.40m 12.40m kg + =1000kg 70° 75° kg + =700kg 60° 50° kg + =365kg 40° 30° 5.78m 2 . 2 kg + =150kg 20° 10° 0° MT1335HA 1000kg 10.7 9.25 7.85 N°305584 2 - 37...
Page 78 VISIBILITY MT 1135 HA EASY 75D ST5 S1 FLOATING FORK CARRIAGE We use European standard EN15830 with regard to operator visibility. - Adhere to the instructions for optimising operator visibility in the immediate vicinity ( 1 - IOPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS TO THE OPERATOR: DRIVING INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - MAIN RIGHT REAR-VIEW MIRROR...
Page 79 DIRECT AND/OR INDIRECT VISIBILITY BLIND SPOT ZONES The two diagrams below indicate blind spot zones on the visibility test circle (12 m radius) and the 1 m rectangular zone around the lift truck, according to tests carried out in accordance with EN 15830. HANDLING SUSPENDED LOADS (Test carried out in accordance with 6.3.3 of EN 15830) 9,5 m...
Page 80 VISIBILITY MT 1335 HA EASY 75D ST5 S1 FLOATING FORK CARRIAGE We use European standard EN15830 with regard to operator visibility. - Adhere to the instructions for optimising operator visibility in the immediate vicinity ( 1 - OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS TO THE OPERATOR: DRIVING INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 - LEFT REAR-VIEW MIRROR 2 - MAIN RIGHT REAR-VIEW MIRROR...
Page 81 DIRECT AND/OR INDIRECT VISIBILITY BLIND SPOT ZONES The two diagrams below indicate blind spot zones on the visibility test circle (12 m radius) and the 1 m rectangular zone around the lift truck, according to tests carried out in accordance with EN 15830. HANDLING SUSPENDED LOADS (Test carried out in accordance with 6.3.3 of EN 15830) 9,5 m...
Page 82 INSTRUMENTS AND CONTROLS DESCRIPTION NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver's seat and looking straight ahead. 1 - DRIVER'S CAB ACCESS ..................... . . 2-44 2 - DRIVER'S SEAT .
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Page 84: Driver's Cab Access
1 - DRIVER'S CAB ACCESS - Face the driver's cab access to get in and out, and always use the three support points provided for this purpose. 1 - Left handle. 2 - Right handle. 3 - Step. 2 - DRIVER'S SEAT DRIVER’S SEAT (STANDARD) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS.
Page 85: Seat Belt
LOW FREQUENCY DRIVER'S PNEUMATIC SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. SEAT HEIGHT ADJUSTMENT - Sit down correctly in the seat. - Switch on lift truck ignition. - Pull or push lever 1 according to the desired height, making sure that the green indicator lamp 2 remains visible.
Page 86: Ignition Switch
6 - IGNITION SWITCH This switch has 5 positions: • P - Not used. • O - Ignition switched off and engine stopped. • I - Ignition + preheat. • II - Not used. • III - Start-up and returns to position I as soon as the key is released. 7 - DASHBOARD "HARMONY"...
Page 87 BRAKE FLUID LEVEL WARNING INDICATOR LAMP If the indicator lamp and buzzer come on, when the lift truck is running, stop the engine immediately and determine the cause (brake fluid level, possible leak, etc.). In the event of an abnormal drop in the level, consult your dealer. ENGINE OIL PRESSURE WARNING INDICATOR LAMP If the indicator lamp comes on when the forklift truck is operating, stop the engine immediately and look for the cause ( oil...
Page 88 EXHAUST DECONTAMINATION SYSTEM WARNING INDICATOR LAMP The indicator lamp comes on if the system efficiency is defective. Contact your dealer. SOOT LEVEL If the indicator lamp comes on while the lift truck is operating, perform a “STATIONARY LIFT TRUCK” EXHAUST REGENERATION 3 - MAINTENANCE;...
Page 89 2 - INFORMATION SCREEN BOOM ANGLE MAINTENANCE REQUIRED MAINTENANCE REQUIRED + ERROR CODE NUMBER HYDRAULIC MOVEMENT NEUTRALISATION DISABLING “AGGRAVATING” HYDRAULIC MOVEMENT CUT-OFF STABILISER POSITION INDICATORS GEAR RATIO WHEEL STEERING INDICATOR CLOCK DRIVING WORK (OPTION) EXTERNAL TEMPERATURE HOUR METER SPEEDOMETER HYDRAULIC FLOW RATE ADJUSTMENT (OPTION) POP UP - Blue POP UP: information message.
Page 90: Longitudinal Stability Limiter And Warning Device
8 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE MT 1135 HA EASY 75D ST5 S1 IMPORTANT The operator must respect the lift truck's load chart, and the operating mode according to the attachment. This device warns the operator of the lift truck's longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
Page 91 “SUSPENDED LOAD” MODE USE WITH LIFTING DEVICE (offering a higher margin of safety) - Place the lift truck in the transport position. - Press the button, the “SUSPENDED LOAD” MODE is confirmed by an audible signal and by the indicator lamp coming on.
Page 92 9 - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE MT 1335 HA EASY 75D ST5 S1 IMPORTANT The operator must respect the lift truck's load chart, and the operating mode according to the attachment. This device warns the operator of the lift truck's longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the device.
Page 93 A - VISUAL ALARMS • A1 - A2 - A3: There is a significant reserve of longitudinal stability. • A4 - A5: The lift truck is approaching the limit of longitudinal stability, move with care. • A6: The lift truck is close to the longitudinal stability limit. Manoeuvre with care. •...
Page 94: Information Screen Control Buttons
10 - INFORMATION SCREEN CONTROL BUTTONS INFORMATION MENU - Press the button to display the “INFORMATION” menu - Press the button to select from the menus and sub-menus. - Press knob to confirm. > FAULT TROUBLESHOOTING > MAINTENANCE RESET MAINTENANCE GENERAL >...
Page 95: Push Button Panel
11 - PUSH BUTTON PANEL PUSH BUTTON FUNCTIONS - Red button: Safety. - Orange button: Transmission / Engine. - Blue button: Hydraulics. - Black button: Other. PUSH BUTTON DIAGNOSTICS - If all buttons are unlit, there is a power supply problem. Contact your dealer. - If all buttons are flashing, there is a connection problem.
Page 96: Switches
FRAME LEVELLING HYDRAULIC FRAME LEVELLING CONTROL FRAME LEVELLING HYDRAULIC FRAME LEVELLING CONTROL ATTACHMENT CIRCUIT MANUAL OVERRIDE (OPTION) DESCRIPTION AND USE OF THE OPTIONS OPTION EXHAUST REGENERATION 3 - MAINTENANCE: OCCASIONAL MAINTENANCE OPTION DISABLING “AGGRAVATING” HYDRAULIC MOVEMENT CUT-OFF LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 12 - SWITCHES NOTE: ...
Page 97: Hazard Warning Lights
13 - HAZARD WARNING LIGHTS 14 - USB RECHARGING SOCKET 15 - LIGHTING, HORN AND INDICATOR SWITCH The switch controls the visual and sound alarms. • A - All lights are off, the indicator lights do not flash. • B - The right hand indicator lights flash. •...
Page 98: Fuses And Relays In The Cab
18 - FUSES AND RELAYS IN THE CAB A sticker on the inside of the access panel provides a quick indication of the use of the fuse plate's components described below. - Remove the access panel 1 to access the fuses and relays. Replace a used fuse with a new fuse of the same quality and capacity.
Page 99 F58 20 A Lighting, horn and indicator switch. F59 15 A Relay (K31). 52624710 Free. F61 7.5 A Left-hand indicator light. F62 7.5 A Right-hand indicator light. F63 15 A Dipped beam headlights. 7.5A F64 15 A Main beam headlights. 7.5A 7.5A 7.5A...
Page 100: Fuses And Relays Under The Engine Cover
19 - FUSES AND RELAYS UNDER THE ENGINE COVER - Open the engine bonnet, remove cover 1 to gain access to the fuses and relays. Replace a used fuse with a new fuse of the same quality and capacity. Never reuse a repaired fuse.
Page 101: Gear Selector
21 - GEAR SELECTOR Gears can only be selected when the truck is stationary, with the forward/reverse gear selector in neutral. NOTE: In some cases, to promote gear engagement, it may be necessary to select forward or reverse gear at very low speed (< 1 km/h). - The selected speed L, 1 or 2 is displayed on the information screen.
Page 102: Accelerator Pedal
23 - ACCELERATOR PEDAL 24 - SERVICE BRAKE PEDAL The pedal acts on the front wheels by an assisted hydraulic braking system, enabling the lift truck to be slowed down and stopped. 25 - FUNCTION FILES These files contain the description of the hydraulic controls and the load charts for the attachments used on the lift truck.
Page 103: Hydraulic Stabiliser Controls
A1 - LIFTING NOTE: When using the platform in transport position, the boom lifting angle is limited to 17°. A2 - LOWERING B1 - EXCAVATION B2 - DUMP C1 - TELESCOPE EXTENSION NOTE: When using the platform in transport position, telescoping is limited to a length of 1.80 m. C2 - TELESCOPE RETRACTION NOTE: When completely retracting the telescopes, insistently operate the control so as to allow all the telescopes to retract fully.
Page 104: Heater Control
30 - HEATER CONTROL A - FAN CONTROL This 3-speed control allows the air to be ventilated through the air vents. B - TEMPERATURE CONTROL Adjusts the temperature inside the cab. • B1 - The fan pumps in the air at ambient temperature. • B2 - The fan pumps in warm air. The intermediate positions allow the temperature to be adjusted.
Page 105: Door Opening Handle
34 - DOOR OPENING HANDLE Two keys are provided with the lift truck to enable the cab to be locked. - Pull on the handle to open the door. 35 - DOOR OPEN LEVER 36 - DOOR CLOSE HANDLE 37 - WINDOW WINDER SWITCH 38 - SIDE STORAGE SPACE 39 - HANDLE FOR REAR WINDOW OPENING EMERGENCY EXIT...
Page 106: Front Headlights
41 - FRONT HEADLIGHTS • A - Front left-hand indicator light. • B - Front left-hand dipped headlight. • C - Front left-hand headlight. • D - Front left-hand sidelight. • E - Front right-hand indicator light. • F - Front right-hand dipped headlight. • G - Front right-hand headlight. • H - Right front sidelight. 42 - REAR LIGHTS •...
Page 107: Inside Rear-View Mirror (Option)
47 - INSIDE REAR-VIEW MIRROR (OPTION) 48 - STEERING WHEEL ADJUSTMENT LEVER This handle enables the angle and height of the steering wheel to be adjusted. - Pull the knob backwards. - Adjust the steering wheel to the desired position. - Push the knob back to lock the steering wheel in position.
Page 108: Fuel Tank
52 - FUEL TANK As far as possible, keep the fuel tank well filled in order to minimise condensation due to the atmospheric conditions. IMPORTANT Never smoke or approach with a flame during filling operations or when the tank is open. Never refill while engine is running.
Page 109: Control Console
56 - CONTROL CONSOLE IMPORTANT When the control console is not in use, always disconnect it and store it in the space provided behind the driver's seat. Before using the control console, you must check that each function performs the expected action on the lift truck. If any faults are noted during testing or at any other time, immediately shut-down the lift truck and prevent it from being used.
Page 110 C - RADIO CONTROL ACCUMULATOR (OPTION) IMPORTANT Always use a recharged battery and check that the other battery is on the charger before using the radio-control (leaving a battery in the charger with the green light flashing will not damage either the charger or the battery). The radio-control is supplied with two interchangeable batteries in order to always have a charged battery available.
Page 111 2 - 71...
Page 112 USE OF THE PLATFORM 1 - ATTACHING THE PLATFORM TO THE LIFT TRUCK ................2-72 2 - HYDRAULIC CONNECTION OF THE PLATFORM TO THE LIFT TRUCK .
Page 113: Hydraulic Connection Of The Platform To The Lift Truck
2 - HYDRAULIC CONNECTION OF THE PLATFORM TO THE LIFT TRUCK IMPORTANT Make sure that the rapid connectors are clean and protect the holes which are not used, with the caps provided. - Stop the engine and keep the ignition on the lift truck. - Release the pressure from the hydraulic platform slewing circuit.
Page 114: Deploying The Extendable Platform
4 - DEPLOYING THE EXTENDABLE PLATFORM UNFOLDING IMPORTANT To avoid the flooring pieces 1 falling, check that they are properly secured by the locking bolts 2. - Remove the pin 3 and withdraw the locking pin 4 (2 pins on each side of the platform). - Fold out the mobile sides and lock them with the pins and clips 5 (6 pins and clips on each side of the platform).
Page 115: Using The Control Panel
5 - USING THE CONTROL PANEL IMPORTANT A supervisor MUST be present on the ground while the platform is in use - Set the TRUCK/PLATFORM 1 selector switch to , which will shut down the engine. - Take the control console from the cab and mount it on the platform. - Pass the cable through the rings 2.
Page 116 DESCRIPTION OF THE CONTROL CONSOLE ENGINE START-UP ENGINE SHUT-DOWN HORN Operates the lift truck's horn when needed. A - HYDRAULIC MOVEMENT SELECTOR Press the trigger lever 1 to increase the engine speed before performing the hydraulic movement. BOOM MOVEMENTS • Lever backward to lift. •...
Page 117 LIFT TRUCK OVERLOAD The continuously lit red indicator lamp and the pictogram of the warning device and the longitudinal stability limiter indicate that the lift truck is at the limit of its maximum permitted load. All “AGGRAVATING” movements are neutralised: •...
Page 118: Removing The Platform
6 - REMOVING THE PLATFORM IMPORTANT Be sure to store the platform in a place where it will not obstruct the work of others. Perform the previous operations (A - B - C - D - E) in reverse order, in accordance with the following instructions: - Return the control console or remote-control to the lift truck cab. - Place the safety cable in its housing.
Page 119: Manual Repair Procedure
8 - MANUAL REPAIR PROCEDURE IN THE EVENT OF A BREAKDOWN OR FAULT THAT PREVENTS RESTARTING HYDRAULIC MOVEMENTS FROM THE LIFT TRUCK CONTROLS, THE PLATFORM CAN BE LOWERED TO THE GROUND MANUALLY AS FOLLOWS: - Switch on lift truck ignition. - Remove the protective casing 1.
Page 120 USING THE RADIO-CONTROL FOR HANDLING (OPTION) IMPORTANT THE RADIO CONTROL CANNOT BE USED WITH THE PLATFORM. Place the lift truck in its working area, in accordance with the operating and safety instructions given in the lift truck operator's manual. - Set the forward/reverse selector to neutral. - Leave the engine running idle.
Page 121 DESCRIPTION OF THE RADIO-CONTROL A - KEY BUTTON B - GREEN LAMP A flashing green lamp indicates that the radio-control is operating correctly. A very rapidly flashing green lamp indicates one of the following: • that the link between the transmitter and receiver has been interrupted (the engine stops automatically), •...
Page 122 TOWING PIN AND HOOK IMPORTANT Do not tow a trailer or an attachment that is not in perfect working condition. Using a trailer in poor condition may affect the lift truck's steering and braking, and hence the safety of the assembly. If a third party helps in coupling or uncoupling the trailer, this person must be permanently visible to the driver and wait until the lift truck has stopped, the handbrake is on and the I.C.
Page 123 4 - REAR ELECTRIC SOCKET (OPTION) - Connect the male plug to the female socket 1 on the lift truck and make sure the lights of the trailer or the light bar are working properly. 1 - Ground. 2 - Left rear light and number plate. 3 - Rear left-hand indicator light.
Page 124 DESCRIPTION AND USE OF THE OPTIONS 1 - WINDSCREEN GRILL ......................2-85 2 - WATERPROOF DOCUMENT HOLDER .
Page 125: Windscreen Grill
1 - WINDSCREEN GRILL DESCRIPTION The windscreen grill provides additional protection for the operator from any external elements spattered on the windscreen. This grill must be removable from inside the cab to enable an emergency exit. EMERGENCY EXIT - After breaking the windscreen with the emergency hammer, push (with force) on the windscreen grill at A to remove it.
Page 126: Preheat Rod
6 - PREHEAT ROD Enables the engine to be kept warm during prolonged periods of stoppage and thus improves engine starting. ENVIRONMENTAL CONDITIONS FOR USE: • Maximum ambient temperature for using preheating: + 25 °C. CONDITIONS FOR CONNECTION AND USE OF PREHEATING: - The preheating system should not be used for an external ambient temperature higher than + 25 °C.
Page 127: Emergency Brake Lever
9 - EMERGENCY BRAKE LEVER To prevent accidental loosening or release, the lever is fitted with safety locking. The emergency brake lever is used in the event that the parking brake or the malfunctions or the lift truck is not to be used for a long time. - To apply the emergency brake, pull the lever backwards (position A).
Page 128: Attachment Easy Hydraulic Connection
12 - ATTACHMENT EASY HYDRAULIC CONNECTION For easy connection and disconnection of hydraulic attachments. PUSH BUTTON OPERATION - Switch on lift truck ignition. - Press for two seconds on pushbutton 1 to release the attachment circuit hydraulic pressure. - Connect or disconnect the quick couplers of the hydraulic attachment 4 - ADAPTABLE ATTACHMENTS AS AN OPTION ON THE RANGE: PICKING UP THE ATTACHMENTS).
Page 129: Boom Head Electrovalve
14 - BOOM HEAD ELECTROVALVE Enables use of two hydraulic functions on the attachment circuit. ATTACHMENT LINE L1 CONTROL - Push switch 1 forward or backward. ATTACHMENT LINE L2 CONTROL - Hold down button 2 and operate button 1 forwards or backwards. 15 - BOOM HEAD ELECTROVALVE + HYDRAULIC ATTACHMENT LOCKING The addition of these two options on the attachment line allows two hydraulic functions to be used and locks the attachment onto the carriage.
Page 130: Single Side-Shift Carriage (Tsdl)
16 - SINGLE SIDE-SHIFT CARRIAGE (TSDL) IMPORTANT The single side-shift carriage (TSDL) is only compatible with the following attachments: • floating fork carriage (TFF) • tilting fork carriage (PFB) • loading bucket (CBR) • concrete bucket (BB, BBG) • chute bucket (GL) •...
Page 131: Dual Effect Rear Hydraulic Control Predisposition
18 - DUAL EFFECT REAR HYDRAULIC CONTROL PREDISPOSITION Enables the use of a hydraulic attachment at the rear of the lift truck (e.g. a trailer with hydraulic tipping). - Press down on switch 1 (indicator lamp lit) to power the hydraulic control at the rear of the lift truck.
Page 132 2 - 92...
Page 133 3 - MAINTENANCE 3 - 1...
Page 134 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE PERIODIC SERVICE OCCASIONAL MAINTENANCE AND OPERATION FILTER CARTRIDGES AND BELTS LUBRICANTS AND FUEL 3-10 Ü 10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 3-12 Ü...
Page 135 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
Page 136 This schedule enables the operator to keep up with the periodic service of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
Page 137 MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck has reached the first 500 hours of service before the first 6 months have expired, perform both the mandatory Ü service and periodic 500 H service ( ...
Page 138 PERIODIC SERVICE MAINTENANCE SCHEDULE Þ Þ 500 H 1000 H 1500 H 2000 H Ü WHEN DUE FIRST 6 MONTHS FIRST 500 HOURS or 1 YEAR or 2 YEARS or 3 YEARS or 4 YEARS MANDATORY SERVICE Ü     Ž...
Page 139 Ü 1000 H - PERIODIC MAINTENANCE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. - CHECK Seat belt................... . 3-24 - CLEAN Fuel tank .
Page 140 OCCASIONAL MAINTENANCE AND OPERATION Ü OCCASIONAL MAINTENANCE - CLEAN "Stationary lift truck" exhaust regeneration ............3-34 - REPLACE Wheels .
Page 141 FILTER CARTRIDGES AND BELTS Ü 500H - PERIODIC SERVICE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ENGINE OIL FILTER EXTERIOR CAB VENTILATION FILTER Part No.: 943326 Part No.: 261971 HYDROSTATIC TRANSMISSION OIL FILTER INTERIOR CAB VENTILATION FILTER CARTRIDGE Part No.: 958671 Part No.: 737524 Ü 1000H - PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO ADD FILTER CARTRIDGES FOR PERIODIC MAINTENANCE AFTER 500 HOURS OF SERVICE.
Page 142 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
Page 143 895839 895840 - MANITOU ISO VG 46 HYDRAULIC OIL 545500 582297 546108 546109 - MANITOU MINERAL BRAKE FLUID 490408 4500078 - SPECIAL MANITOU OIL FOR IMMERSED BRAKES 545976 582391 894257 - MANITOU SAE80W90 MECHANICAL TRANSMISSION OIL 499237 720184 546330 546221 546220...
Page 144: Daily Service Or Every 10 Hours Of Service
Ü 10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment Carry out a general inspection around the lift truck: - Fluid leaks or stains on the ground. - Additional objects on the lift truck and in the cabin. - Mounting and locking of the attachment.
Page 145: Check Fuel Pre-Filter
CHECK Fuel pre-filter IMPORTANT Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system. - Open the engine cover. - Disconnect electrical wiring harness 1 from the fuel pre-filter. - Place a hose on the drain plug 2 and the other end in a container. - Unscrew the drain plug 2 by two turns.
Page 146: Weekly Service Or Every 50 Hours Of Service
Ü 50H - WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE CHECK Reduction gearbox seal Place the lift truck on level ground with the engine stopped. - Visually check that there is no leakage or seepage. - If there is any leakage or seepage, check the level: •...
Page 147: Check Brake Fluid Level
- Telescope the boom several times in order to spread the lubricant evenly. - Remove the surplus lubricant. IMPORTANT If the lift truck is used in an abrasive environment (dust, sand, coal) use lubricating varnish (MANITOU Part No.: 483536). Consult your dealer. 3 - 15...
Page 148: Check Hydraulic Oil Level
CHECK Hydraulic oil level Place the lift truck on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Check the level on the low level gauge 1.
Page 149: Clean
- Cleaning is completed when there is no more dust on the cartridge. - Clean the cartridge seal surface with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU part no.: 479292).
Page 150: Lubricate General Lubrication
LUBRICATE General lubrication To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 hours of service or every day. Clean, then lubricate the following points with grease ( LUBRICANTS AND FUEL) and remove the surplus.
Page 151 11 11 3 - 19...
Page 152 Ü 500H - PERIODIC SERVICE - EVERY 500 HOURS OF SERVICE OR 1 YEAR CHECK Countdown before “stationary lift truck” exhaust regeneration Depending on the countdown before the next regeneration, you can evaluate and, if necessary, perform a regeneration during the periodic 500-hour service ( 3 - MAINTENANCE: OCCASIONAL MAINTENANCE). - Press the button to display the “PREFERENCES”...
Page 153 CHECK Hydraulic oil MANITOU offers a hydraulic oil analysis kit which might make it possible to delay the recommended deadline in the periodic maintenance schedule (2,000 hours). In this case we recommend an analysis of the hydraulic oil every 500 hours of service.
Page 154 REPLACEMENT OF THE FILTER - Unscrew and discard the engine oil filter 5, together with its seal. - Clean the filter bracket with a clean, lint-free cloth. - Lightly oil the seal before refitting the new oil filter ( FILTER CARTRIDGES AND BELTS) on its bracket (tightening torque 15 - 17 N.m).
Page 155 REPLACE Cabin fan filters EXTERNAL CAB VENTILATION FILTER - Remove protective casing 1 using the ignition key. - Remove the cab ventilation filter 2 and replace it with a new one ( FILTER CARTRIDGES AND BELTS). - Refit the protective casing. INTERNAL CAB VENTILATION FILTER - Remove the protective grid 3.
Page 156 Ü 1000 H - PERIODIC MAINTENANCE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Seat belt IMPORTANT Under no circumstances must the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the seat belt.
Page 157 REPLACE Coolant These operations are to be carried out as necessary or every 2 years at the beginning of winter. Place the lift truck on level ground with the engine stopped and cold. IMPORTANT The engine does not contain any anti-corrosion elements and must be filled throughout the year with a mixture containing 25% ethylene glycol-based antifreeze.
Page 158 REPLACE Fuel pre-filter IMPORTANT Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system. Tighten the fuel filter by hand only and lock in place by a quarter turn. - Switch off the lift truck's ignition. - Open the engine cover.
Page 159 REPLACE Reduction gearbox oil Place the lift truck on level ground with the engine stopped and the reduction gearbox oil still warm. IMPORTANT Dispose of the drain oil in an ecological manner. - Place a container under drain plug 1 and unscrew the plug. - Remove level and filling plug 2 to ensure correct drainage.
Page 160 CHECK Engine silent blocks * CHECK Brake system pressure * CHECK Boom pad wear * CHECK Condition of wiring harnesses and cables * CHECK Lights and signals * CHECK Warning indicators * CHECK Condition of the rear-view mirrors * CHECK Cabin structure * CHECK Frame structure *...
Page 161 3 - 29...
Page 162 ÜŽ 2000H - PERIODIC SERVICE - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE 500 HOUR AND 1,000 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Wheel nut tightening torques - Check the condition of the tyres to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench: •...
Page 163 REPLACE Hydraulic oil REPLACE Hydraulic return oil filter cartridge REPLACE Breather for the hydraulic oil tank CLEAN Hydraulic oil tank suction strainer REPLACE Brake accumulator unit filter REPLACE Distributor control head filter Place the lift truck on level ground with the engine shut down and the boom retracted and lowered as far as possible.
Page 164 CLEANING THE STRAINER - Disconnect hose 9. - Remove and clean the suction strainer 10 using a compressed air jet, check its condition and replace if necessary ( FILTER CARTRIDGES AND BELTS). - Refit the suction strainer making sure the seal is in the correct position. REPLACING THE BRAKE ACCUMULATOR UNIT FILTER - Unscrew and remove the two fastening screws 11 and retaining ring screw 12 to free the accumulator block sufficiently.
Page 165 CHECK Radiator * CHECK Water pump and thermostat * CHECK Alternator and starter * CHECK Turbocharger * CHECK Transmission pressures * CHECK Steering * CHECK Steering swivel joints * CHECK Brake pad and brake disk wear * CHECK Condition of boom assembly * CHECK Bearings and bushings of the boom * CHECK...
Page 166: Occasional Maintenance
700 hours (700h => 0h). REPLACE Wheels For this operation, we advise you to use the hydraulic jack (MANITOU part no.: 505507) and the safety support prop (MANITOU part no.: 554772). IMPORTANT In the event of a wheel being changed on the public highway, secure the lift truck vicinity: - Stop the lift truck, if possible on firm, level ground.
Page 167: Adjust
ADJUST Front headlights h2 = h1 - (l x 2 / 100) RECOMMENDED SETTING (according to standard ECE-76/756 76/761 ECE20) Adjustment of -2 % of the dipped beam harness relative to the horizontal axis of the headlight. ADJUSTMENT PROCEDURE - Place the unladen lift truck in the transport position and perpendicular to a white wall on flat, level ground.
Page 168: Occasional Operation
Ü OCCASIONAL OPERATION TOW OR WINCH Lift truck IMPORTANT This operation must be performed at very low speed (less than 5 km/h) and over as short a distance as possible (less than 100 m). Carefully chock the lift truck before towing, as the parking brake system is inoperative. - Place the forward/reverse selector in neutral.
Page 169 SLING Lift truck - Take into account the position of the lift truck centre of gravity for lifting. FLOATING FORK CARRIAGE A = 1430 mm B = 1450 mm MT 1135 HA EASY 75D ST5 S1 A = 1500 mm B = 1380 mm MT 1335 HA EASY 75D ST5 S1 EXTENDIBLE PLATFORM 2M25/4M 1,000 KG A = mm...
Page 170: Transport Lift Truck
TRANSPORT Lift truck IMPORTANT Ensure that the safety instructions associated with the flatbed are complied with before loading the lift truck and that the driver of the carrier vehicle is informed of the dimensions and the weight of the lift truck ( 2 - DESCRIPTION: CHARACTERISTICS).
Page 171 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 4 - 1...
Page 172 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE INTRODUCTION PICKING UP THE ATTACHMENTS TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT GUARDS 4-12 4 - 2...
Page 173 INTRODUCTION - Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. - A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU can be used on its lift trucks ( TECHNICAL CHARACTERISTICS OF ATTACHMENTS).
Page 174 PICKING UP THE ATTACHMENTS 1 - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin is in position in the bracket (Fig.
Page 175 2 - HYDRAULIC ATTACHMENT AND MANUAL LOCKING DEVICE FITTING AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin is in position in the bracket (Fig.
Page 176 TECHNICAL SPECIFICATIONS OF ATTACHMENTS FLOATING FORK CARRIAGE TFF 35 MT-1040 TFF 35 MT-1300 PART No. 654093 654094 Rated capacity 3500 kg 3500 kg Width 1040 mm 1300 mm Weight 300 kg 340 kg FLOATING FORK SIDE-SHIFT CARRIAGE TFF 35 MT-1040 DL TFF 35 MT-1300 DL PART No.
Page 177 STANDARDISED TILTING FORK CARRIAGE PFB 35 N MT-1260 S2 PFB 35 N MT-1470 S2 PFB 35 N MT-1580 S2 PART No. 653744 653745 653746 Rated capacity 3500 kg 3500 kg 3500 kg Width 1260 mm 1470 mm 1580 mm Weight 95 kg 120 kg 125 kg...
Page 178 BUILDING BUCKET CBC 800 L2250 S3 CBC 900 L2450 S3 PART No. 654471 654470 Rated capacity 814 ℓ 893 ℓ Width 2250 mm 2450 mm Weight 385 kg 410 kg LOADING BUCKET CBR 900 L2250 S2 CBR 1000 L2450 S2 PART No. 653749 654716 Rated capacity...
Page 179 CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 PART No. 654409 751462 Rated capacity 500 ℓ/1300 kg 500 ℓ/1300 kg Width 1100 mm 1100 mm Weight 205 kg 220 kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 PART No.
Page 180 P 600 MT S3 PART No. 653228 Rated capacity 600 kg Weight 170 kg P 4000 MT S2 PART No. 653226 Rated capacity 4000 kg/1200 kg Weight 210 kg CRANE JIB WITH WINCH PT 600 MT S6 PART No. 708538 Rated capacity 600 kg Weight...
Page 181 JE 6000/600 PART No. 939995 Rated capacity 600 kg Weight 182 kg BOOM CRANE WITH BIG BAG HBB 1500/2400 PART No. 931627 Rated capacity 2400 kg Weight 186 kg 4 - 11...
Page 182 ATTACHMENT GUARDS FORK GUARD PART No. 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE PART No. 261210 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART No. 206734 206732 206730...
Page 183 5 - OPTIONAL ADAPTABLE PLATFORMS FOR THE RANGE 5 - 1...
Page 184 5 - 2...
Page 185 The manufacturer cannot be held responsible for any modifications or adaptations made to platforms without its knowledge. - A wide range of platforms are available, guaranteed by MANITOU and designed to fit your lift truck perfectly. - The platforms are delivered with a load chart concerning your lift truck. The operator's manual and the load chart should be kept in the places provided in the lift truck.
Page 186 TECHNICAL CHARACTERISTICS OF FIXED PLATFORMS FIXED PLATFORM 2M PART No. 788782 Rated capacity 365 kg including 3 people 2000 mm 1210 mm 1292 mm Weight 410 kg FIXED PLATFORM 1,2x0,8 200KG PART No. 939382 Rated capacity 200 kg including 2 people 1200 mm 800 mm 1105 mm Weight...
Page 187 MINE PLATFORM 1200KG Use is prohibited with the optional single side-shift carriage (TSDL). 914730 939701 PART No. Wire floor Solid floor Rated capacity 1,200 kg including 3 people 1,200 kg including 3 people 2216 mm 2216 mm 1608 mm 1608 mm 1215 mm 1215 mm Weight 1010 kg...
Page 188 TECHNICAL CHARACTERISTICS OF SWIVEL PLATFORMS EXTENDIBLE AND SWIVELLING PLATFORM 2M25/4M00 PART No. 788783 Rated capacity 365 kg including 3 people 2250 mm 4000 mm 1210 mm 1320 mm 980 mm 90 ° Weight 700 kg EXTENDIBLE AND SWIVELLING PLATFORM 2M45/6M00 PART No. 788784 Rated capacity 365 kg including 3 people...
Page 189 EXTENDIBLE AND SWIVELLING PLATFORM 2M25/4M00 700KG PART No. 788787 Rated capacity 700 kg including 3 people 2250 mm 4000 mm 1200 mm 1300 mm 887 mm 90 ° Weight 1030 kg EXTENDIBLE AND SWIVELLING PLATFORM 2M45/5M00 700KG PART No. 788788 Rated capacity 700 kg including 3 people 2450 mm 5000 mm 1200 mm...
Page 190 EXTENDIBLE AND SWIVELLING PLATFORM 2M25/4M00 1000KG PART No. 788785 Rated capacity 1,000 kg including 3 people 2250 mm 4000 mm 1200 mm 1300 mm 887 mm 90 ° Weight 1030 kg EN280 EN280 14.40m 12.40m 12.88m kg + =1000kg kg + =1000kg 10.88m 70°...
Page 191 5 - 9...
Page 192 TECHNICAL CHARACTERISTICS OF ROOFER'S PLATFORMS ROOFER PLATFORM NC 365KG PART No. 788789 Rated capacity 365 kg including 3 people 2420 mm 1305 mm 1600 mm 1200 mm 90 ° Weight 1745 kg (1110 + 635 kg) - Pod only 1110 kg - Platform orientation 635 kg ROOFER PLATFORM NC 700KG Use is prohibited with the optional single side-shift carriage (TSDL).
Page 193 ROOFER PLATFORM NC 1000KG Use is prohibited with the optional single side-shift carriage (TSDL). PART No. 788791 Rated capacity 1,000 kg including 3 people 2420 mm 1305 mm 1600 mm 887 mm 90 ° Weight 1655 kg (1020 + 635 kg) - Pod only 1020 kg - Platform orientation 635 kg...
Page 194 TECHNICAL SPECIFICATIONS OF PLATFORMS "PSE" PLATFORM PSE 4400/365 D PART No. 939021 Rated capacity 365 kg including 3 people 2212 mm 4328 mm 1280 mm 1300 mm 887 mm 90° Weight 670 kg PLATFORM PSE 4400/365 DD PART No. 53012073 Rated capacity 365 kg including 3 people 2212 mm 4328 mm...
Page 195 PLATFORM PSE 4400/700 D PART No. 939023 Rated capacity 700 kg including 3 people 2212 mm 4348 mm 1300 mm 1312 mm 887 mm 90° Weight 1030 kg PLATFORM PSE 4400/1000 D PART No. 939022 Rated capacity 1,000 kg including 3 people 2212 mm 4348 mm 1300 mm...
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Manitou MT 1135 HA EASY 75D ST5 S1 Operator's Manual

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