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Emerson Rosemount FCL Series Quick Start Manual
Emerson Rosemount FCL Series Quick Start Manual

Emerson Rosemount FCL Series Quick Start Manual

Free chlorine system with rosemount 1056 transmitter
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Quick Start Guide
00825-0100-3412, Rev AA
June 2019
Rosemount
FCL
Free Chlorine System with Rosemount
1056 Transmitter

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Summary of Contents for Emerson Rosemount FCL Series

  • Page 1 Quick Start Guide 00825-0100-3412, Rev AA June 2019 ™ Rosemount Free Chlorine System with Rosemount 1056 Transmitter...
  • Page 2 Emerson products. Failure to follow the proper instructions may cause any one of the following situations to occur: loss of life, personal injury, property damage, damage to this instrument, and warranty invalidation.
  • Page 3 June 2019 Quick Start Guide WARNING Electrical shock Making cable connections to and servicing this instrument require access to shock hazard level voltages, which can cause death or serious injury. Equipment protected throughout by double insulation. Be sure to disconnect all hazardous voltages before opening the enclosure. Disconnect relay contacts made to separate power sources before servicing.
  • Page 4 Quick Start Guide June 2019 Install............................7 Wire............................12 EU Declaration of Conformity.....................24 China RoHS Table........................26 Emerson.com/Rosemount...
  • Page 5 June 2019 Quick Start Guide Specifications Rosemount 1056 Transmitter For Rosemount 1056 Transmitter specifications, see the Rosemount 1056 Transmitter Reference Manual on Emerson.com/Rosemount: Manual: Rosemount 1056 Dual-Input Transmitter. Table 1-1: General Specifications Characteristic Specification Sample requirements • Pressure: 3 to 65 psig (122 to 549 kPa abs).
  • Page 6 -02. Accuracy Accuracy depends on the accuracy of the chemical test used to calibrate the sensor. Interferences Monochloramine, permangante, and peroxides Electrolyte volume 25 mL (approx.) Electrolyte life 3 months (approx.); for best results, replace electrolyte monthly. Emerson.com/Rosemount...
  • Page 7: Install

    1. Inspect the shipping container(s). If there is damage, contact the shipper immediately for instructions. 2. If there is no apparent damage, unpack the container(s). 3. Ensure that all items shown on the packing list are present. If items are missing, notify Emerson immediately. ™ 2.1.1 Rosemount...
  • Page 8 FCL is intended for wall mounting only. Refer to Figure 2-1 Figure 2-2 for details. The sensor(s) screw into the flow cell adapters as shown in the figures. For Rosemount FCL-02 (free chlorine with continuous pH adjustment), you must also install the pH sensor. Emerson.com/Rosemount...
  • Page 9 June 2019 Quick Start Guide Figure 2-1: Rosemount FCL-01 A. Chlorine sensor B. Inlet C. Drain Quick Start Guide...
  • Page 10 The sample drains through a ¾-in. barbed fitting. 1. Attach a piece of soft tubing to the fitting and allow the waste to drain to open atmosphere. Important Do not restrict the drain line. Emerson.com/Rosemount...
  • Page 11 3. Confirm that sample is flowing through the flow cells. Install the sensor(s) ™ Emerson provides the Rosemount FCL with the sensor cable pre-wired to the transmitter. Procedure 1. Connect the chlorine sensor (Rosemount 499ACL-01-54-VP) to the cable labeled 2.
  • Page 12: Wire

    Two analog output currents are located on the main circuit board, which is attached to the inside of the enclosure door. Figure 3-1 shows the locations of the terminals. The connectors can be detached for wiring. TB-1 is output 1. TB-2 is output 2. Polarity is marked on the circuit board. Emerson.com/Rosemount...
  • Page 13 June 2019 Quick Start Guide Figure 3-1: Analog output connections The analog outputs are on the main board near the hinged end of the enclosure door. For best EMI/RFI protection, use shielded output signal cable enclosed in earth-grounded metal conduit. Keep output signal wiring separate from power wiring.
  • Page 14 Figure 3-2. Once the tabs are lined up, push the cover to snap it in place. Emerson.com/Rosemount...
  • Page 15 June 2019 Quick Start Guide Keep alarm relay wiring separate from signal wiring. Do not run signal and power or relay wiring in the same conduit or close together in a cable tray. Wire sensor ™ The Rosemount FCL is provided with sensor cables pre-wired to the transmitter.
  • Page 16 H. Resistance temperature device shield I. +5 V out J. -4.5 V out K. Anode shield L. Orange M. Anode N. Cathode shield O. Gray P. Cathode Connect green wire to metal conduit ground plate in bottom of enclosure. Emerson.com/Rosemount...
  • Page 17 June 2019 Quick Start Guide Figure 3-4: Wiring Diagram for 3900VP-10 pH Sensor (Blue Cable) A. White B. White/red C. Red D. Blue E. Clear (not used) F. Clear G. Orange H. White/gray I. Gray J. Resistance temperature device return K.
  • Page 18 Continue scrolling down to display all the items. When you reach the bottom of the list, the arrow points up. 2. Choose the desired language. Scroll down to display more choices. 3. Choose Free Chlorine for sensor 1 (S1). 4. Choose the desired units for chlorine. Emerson.com/Rosemount...
  • Page 19 June 2019 Quick Start Guide The screens in Step 5 Step 6 only appear if you have a ™ Rosemount FCL-02. 5. If you have a Rosemount FCL-01, go to Step 8. Otherwise, choose pH for Sensor 2 (S2). 6. Choose Analyzer. 7.
  • Page 20 9. Choose the desired temperature units. The main display appears. The outputs and alarms (if an alarm board is present) are assigned to default values. 10. To change outputs, alarms, and other settings, go to the Main Menu and choose Program. Follow the prompts. Emerson.com/Rosemount...
  • Page 21 June 2019 Quick Start Guide Quick Start Guide...
  • Page 22 Quick Start Guide June 2019 Emerson.com/Rosemount...
  • Page 23 June 2019 Quick Start Guide Quick Start Guide...
  • Page 24: Eu Declaration Of Conformity

    Quick Start Guide June 2019 EU Declaration of Conformity Emerson.com/Rosemount...
  • Page 25 June 2019 Quick Start Guide Quick Start Guide...
  • Page 26: China Rohs Table

    Quick Start Guide June 2019 China RoHS Table Emerson.com/Rosemount...
  • Page 27 June 2019 Quick Start Guide Quick Start Guide...
  • Page 28 Linkedin.com/company/Emerson- Automation-Solutions The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a twitter.com/rosemount_news mark of one of the Emerson family of companies. Facebook.com/Rosemount All other marks are the property of their youtube.com/RosemountMeasurement respective owners.

This manual is also suitable for:

Rosemount fcl-01Rosemount fcl-02