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Emerson Rosemount FCL Series Quick Start Manual

Emerson Rosemount FCL Series Quick Start Manual

Free chlorine system with 56 transmitter
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Quick Start Guide
00825-0200-3412, Rev AA
January 2020
Rosemount
FCL
Free Chlorine System with Rosemount 56
Transmitter

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Summary of Contents for Emerson Rosemount FCL Series

  • Page 1 Quick Start Guide 00825-0200-3412, Rev AA January 2020 ™ Rosemount Free Chlorine System with Rosemount 56 Transmitter...
  • Page 2 Essential instructions Read this page before proceeding! Your instrument purchase from Emerson is one of the finest available for your particular application. Emerson designs, manufactures, and tests its products to meet many national and international standards. Experience indicates that its performance is directly related to the quailty of the installation and knowledge of the user in operating and maintaining the instrument.
  • Page 3: Table Of Contents

    January 2020 Quick Start Guide CAUTION Radio interference This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation or operation may increase such interference. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of Class A computing devices, pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference.
  • Page 4 Quick Start Guide January 2020 Emerson.com/Rosemount...
  • Page 5: Specifications

    January 2020 Quick Start Guide Specifications Rosemount 56 Transmitter For Rosemount 56 Transmitter specifications, see the Rosemount 56 Transmitter Reference Manual on Emerson.com/Rosemount: Manual: Rosemount 56 Advanced Dual-Input Transmitter. Table 1-1: General Specifications Characteristic Specifications Sample requirements Pressure 3 to 65 psig (122 to 549 kPa abs) A check valve in the inlet prevents the sensor flow cells from going dry if sample flow is lost.
  • Page 6 -02. Accuracy Accuracy depends on the accuracy of the chemical test used to calibrate the sensor. Interferences Monochloramine, permanganate, peroxides Electrolyte volume 25 mL (approx.) Electrolyte life 3 months (approx.); for best results, replace electrolyte monthly. Emerson.com/Rosemount...
  • Page 7: Install

    1. Inspect the shipping container(s). If there is damage, contact the shipper immediately for instructions. 2. If there is no apparent damage, unpack the container(s). 3. Ensure that all items shown on the packing list are present. If items are missing, notify Emerson immediately. ™ 2.1.1 Rosemount...
  • Page 8 FCL is intended for wall mounting only. Refer to Figure 2-1 Figure 2-2 for details. The sensor(s) screw into the flow cell adapters as shown in the figures. For Rosemount FCL-02 (free chlorine with continuous pH adjustment), you must also install the pH sensor. Emerson.com/Rosemount...
  • Page 9 January 2020 Quick Start Guide Figure 2-1: Rosemount FCL-01 A. Chlorine sensor B. Inlet C. Drain Quick Start Guide...
  • Page 10 The sample drains through a ¾-in. barbed fitting. 1. Attach a piece of soft tubing to the fitting and allow the waste to drain to open atmosphere. Important Do not restrict the drain line. Emerson.com/Rosemount...
  • Page 11 3. Confirm that sample is flowing through the flow cells. Install the sensor(s) ™ Emerson provides the Rosemount FCL with the sensor cable pre-wired to the transmitter. Procedure 1. Connect the chlorine sensor (Rosemount 499ACL-01-54-VP) to the cable labeled 2.
  • Page 12: Wire

    3. Install the switch or breaker near the transmitter and label it as the disconnecting device for the transmitter. Wire analog outputs Four analog current outputs are located on the main circuit board, which is attached to the inside of the enclosure door. Figure 3-1 shows the locations of the terminals. Emerson.com/Rosemount...
  • Page 13 January 2020 Quick Start Guide Figure 3-1: Analog Output Connections A. Hinge pin B. To power supply PCB (ribbon cable) C. To digital I/O communication board D. To sensor 1 signal board E. To sensor 2 signal board The analog outputs are on the main board near the hinged end of the enclosure door.
  • Page 14 For best EMI/RFI protection, use shielded output signal cable enclosed in earth-grounded metal conduit. Keep output signal wiring separate from power wiring. Do not run signal and power or relay wiring in the same conduit or close together in a cable tray. Emerson.com/Rosemount...
  • Page 15 January 2020 Quick Start Guide Wire alarm relays The alarm relay terminal strip is located on the power supply board, which is mounted on the left hand side of the enclosure beneath the gray plastic cover. Figure 3-2: Alarm Relay Connections A.
  • Page 16 5. Once the cable has been connected to the board, slide the board fully into the enclosure while taking up the excess cable through the cable gland. 6. Tighten the gland nut to secure the cable and ensure a sealed enclosure. Emerson.com/Rosemount...
  • Page 17 January 2020 Quick Start Guide Quick Start Procedure 1. Once connections are secured and verified, apply power to the transmitter. When the transmitter is powered up for the first time, Quick Start screens appear. a. The cursor, shown by dark blue backlighting, is on the language control box.
  • Page 18 Move the cursor to NEXT and press ENTER/MENU. The display changes to show some basic keypad operation guidelines. Press ENTER/MENU to show the main display. The outputs, alarms, display configuration, and data logging are all assigned to default values. The default value for data logging is disabled. Emerson.com/Rosemount...
  • Page 19: Eu Declaration Of Conformity

    January 2020 Quick Start Guide EU Declaration of Conformity Quick Start Guide...
  • Page 20 Quick Start Guide January 2020 Emerson.com/Rosemount...
  • Page 21: China Rohs Table

    January 2020 Quick Start Guide China RoHS table Quick Start Guide...
  • Page 22 Quick Start Guide January 2020 Emerson.com/Rosemount...
  • Page 23 January 2020 Quick Start Guide Quick Start Guide...
  • Page 24 LinkedIn.com/company/Emerson- Automation-Solutions The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a Twitter.com/rosemount_news mark of one of the Emerson family of companies. Facebook.com/Rosemount All other marks are the property of their Youtube.com/RosemountMeasurement respective owners.

This manual is also suitable for:

Rosemount fcl-01Rosemount fcl-02