Delta Ultron HPH Series User Manual
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Delta Ultron HPH Series User Manual

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The power behind competitiveness
Delta UPS - Ultron Family
HPH Series, Three Phase
20/30/40 kVA
User Manual
www.deltapowersolutions.com

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  • Page 1 The power behind competitiveness Delta UPS - Ultron Family HPH Series, Three Phase 20/30/40 kVA User Manual www.deltapowersolutions.com...
  • Page 2 (“Manual”), including but not limited to the contents, information, and figures are solely owned and reserved by Delta Electronics Inc. (“Delta”). The Manual can only be applied to the operation or the extraction, or usage of this Manual in whole or in part is prohibited without the prior written permission of Delta.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Chapter 1 : Important Safety Instructions ------------------------------------------ 1 Placement Warnings ----------------------------------------------------------------- 1 Connection Warnings ---------------------------------------------------------------- 1 Usage Warnings ---------------------------------------------------------------------- 1 Storage Warnings --------------------------------------------------------------------- 2 Glossary of Symbols ----------------------------------------------------------------- 3 Standard Compliance ---------------------------------------------------------------- 4 Chapter 2 : Introduction ------------------------------------------------------------------ 5 Product Introduction ------------------------------------------------------------------ 5 Package Inspection ------------------------------------------------------------------ 5 Functions and Features ------------------------------------------------------------ 6...
  • Page 4 Parallel Screen ---------------------------------------------------------------------- 51 Main Menu ---------------------------------------------------------------------------- 52 Measure ------------------------------------------------------------------------------- 53 Maintenance ------------------------------------------------------------------------- 54 Chapter 9 : Optional Accessories ----------------------------------------------------57 Chapter 10 : Maintenance ---------------------------------------------------------------58 Chapter 11 : Troubleshooting ----------------------------------------------------------59 ----------------------------------------------61 Appendix 2 : Warranty --------------------------------------------------------------------63 Ultron HPH Series UPS...

  • Page 5: Chapter 1 : Important Safety Instructions

    Chapter 1 Important Safety Instructions Chapter 1 : Important Safety Instructions Placement Warnings Install the UPS in a well-ventilated indoor area, away from excess moisture, heat, dust, Leave adequate space around all sides of the UPS for proper ventilation. Please refer to 6.2 Installation Environment.

  • Page 6: Storage Warnings

    UPS in a dry and well-ventilated area at a temperature between -15°C and +50°C. Idle batteries must be recharged fully approximately every three months if the UPS needs to be stored for an extended period of time. The charging time must not be less than 24 hours each time. Ultron HPH Series UPS...

  • Page 7: Glossary Of Symbols

    Chapter 1 Important Safety Instructions Glossary of Symbols Symbol Description NORMAL BATTERY BYPASS FAULT ON key OFF key Goes back to previous screen or cancels current selection. Moves down/ Decreases number. Moves up/ Increases number. EPO key R phase of AC Input/ UPS Output S phase of AC Input/ UPS Output T phase of AC Input/ UPS Output Input neutral line/ Output neutral line / Battery neutral line...

  • Page 8: Standard Compliance

    This product meets the following safety standards and electromagnetic compatibility (EMC) IEC62040-1 GB7260.2-2009/ IEC62040-2 C2 GB17626-2/ IEC61000-4-2 (ESD) Level 4 GB17626-3/ IEC61000-4-3 (Radiated Field) Level 3 GB17626-4/ IEC61000-4-4 (EFT) Level 4 GB17626-5/ IEC61000-4-5 (Surge) Level 4 Ultron HPH Series UPS...

  • Page 9: Chapter 2 : Introduction

    Chapter 2 Introduction Chapter 2 : Introduction Product Introduction The HPH series UPS is a three-phase four-wire online uninterruptible power supply which provides reliable and stable sine-wave power to your electronic devices. The UPS applies the latest design of DSP digital control technology and highest quality assembly, with an output safe, reliable and uninterrupted power to your sensitive electronic equipment at all times, but three different rated power levels, 20kVA, 30kVA and 40kVA, for your selection.

  • Page 10: Functions And Features

    Please keep them well after unpacking. You might use them for installation. : The cable connects the UPS and a Delta Mini SNMP card, Mini USB card, Mini Relay I/O card, or Mini Modbus card. The above-mentioned cards are op- tional.
  • Page 11 Chapter 2 Introduction You can parallel at maximum four UPS units for N+X parallel redundancy, capacity expan- sion and reliability enhancement. It is convenient to set the parameters (output voltage, charging current, output frequency and password setting, etc.) on the LCD panel. The operating conditions, such as load, input and output voltage, input and output frequen- cy, battery voltage, of the device are available on LCD so that management personnel can see them accurately and clearly.

  • Page 12: Chapter 3 : Appearance And Mechanism

    Chapter 3 : Appearance and Mechanism Appearance and Dimensions (Figure 3-1: 20/ 30/ 40kVA UPS Appearance and Dimensions) Front Panel NORMAL BATTERY BYPASS FAULT (Figure 3-2: Front Panel) Ultron HPH Series UPS...
  • Page 13 Chapter 3 Appearance and Mechanism Item Description This indicates that the UPS is operating in online mode and NORMAL the utility AC power is normal. This indicates that the UPS is operating in battery mode and BATTERY the external batteries are discharging. This indicates that the UPS is operating in bypass mode.

  • Page 14: Rear Panel

    DRY CONTACT DRY CONTACT DETECTION AUTHORIZED SERVICE PERSONNEL CAN OPEN AND OPERATE IT. MAIN INPUT BREAKER BYPASS INPUT BREAKER OUTPUT BREAKER AC INPUT UPS OUTPUT 240V DC 240V DC BATTERY INPUT (Figure 3-5: 40kVA Rear Panel) Ultron HPH Series UPS...
  • Page 15 Chapter 3 Appearance and Mechanism Item Description SMART Slot Connects SNMP/ Relay I/O/ ModBus card. For detailed infor- mation, please refer to Chapter 5 : Communication Inter- faces. MINI Slot Connects Mini SNMP/ Mini Relay I/O/ Mini USB/ Mini Mod- Bus/ Mini TVSS card.
  • Page 16 Do not use the casters to move the UPS over a long distance. The casters are not designed to provide long-term support for the UPS after installation. Levelers The levelers are designed to provide long-term support for the UPS. Ultron HPH Series UPS...

  • Page 17: Chapter 4 : Operation Modes

    Chapter 4 Operation Modes Chapter 4 : Operation Modes Online Mode The critical load is supplied by the inverter, which derives its power from the utility AC power, and the UPS charges the batteries as needed and provides power protection to the equipment. During on-line mode, the NORMAL LED indicator ( ) illuminates (green).
  • Page 18 During battery mode, the BATTERY LED indica- tor ( ) illuminates (yellow). BATTERY BYPA. LOAD Rectifier Inverter MAIN Batteries (Figure 4-4: Path of Electrical Power through the UPS in Battery Mode) Ultron HPH Series UPS...
  • Page 19 Chapter 4 Operation Modes Table 4-1: The battery status is as follows Battery Capacity Buzzer LCD Display The alarm beeps once every 10 seconds. BATTERY CAPACITY Full/ Mid 00V/ 000 (ON for 0.1 second and OFF for 9.9 seconds) The alarm beeps once every 0.5 second.
  • Page 20 Please note that once the inverter shuts down, there is no bypass output. During converter mode, the NORMAL LED indicator ( ) illuminates (green). NORMAL BYPA. LOAD Rectifier Inverter MAIN Batteries (Figure 4-6: Path of Electrical Power through the UPS in Converter Mode) Ultron HPH Series UPS...

  • Page 21: Chapter 5 : Communication Interfaces

    Chapter 5 Communication Interfaces Chapter 5 : Communication Interfaces For the positions and functions of the communication interfaces, please refer to the following descrip- tion. MINI SLOT SMART SLOT (20kVA Model) (30kVA Model) (40kVA Model) MINI SLOT MINI SLOT MINI SLOT SMART SLOT SMART SLOT SMART SLOT...
  • Page 22 ModBus communication functions respectively. MINI Slot This MINI slot is for mini cards. You can install a Delta Mini SNMP, Mini Relay I/O, Mini USB, Mini ModBus, or Mini TVSS card in this slot to give the system network communication, dry contact, USB communication, ModBus communication, and surge protection functions respectively.
  • Page 23 RS232 Port The RS232 port is built into the UPS rear panel to provide communication between the UPS and a computer. It also provides dry contact functions to output the UPS status. You can use the Delta UPSentry 2012 1. Monitors the load level, battery status, battery voltage, UPS operation mode, input voltage, input frequency, output voltage, and UPS temperature.
  • Page 24 1. The UPS works in normal mode. Load on bypass 1. The UPS works in bypass mode. Battery discharge/ 1. When the main AC source fails, it is the batteries to Main input NOK supply power to the equipment loads. Ultron HPH Series UPS...
  • Page 25 Chapter 5 Communication Interfaces Event Description Low battery 1. When the UPS runs in battery mode, battery voltage is lower than setup limit, 220Vdc. Bypass input NOK 1. The bypass voltage, frequency or phase sequence is abnormal. Battery test fail or battery 1.
  • Page 26 (Figure 5-6: Input Dry Contact Configuration I) Figure 5-7 shows the 2 type of input dry contact configuration. It requires external power with a 2K(1206) 2K(1206) +12VSF 2K(1206) 2K(1206) (Figure 5-7: Input Dry Contact Configuration II) Ultron HPH Series UPS...
  • Page 27 Chapter 5 Communication Interfaces REPO Port The REPO port is for remote emergency shutdown. When an emergency event occurs, it can dis- connect the UPS power supply rapidly and shut down the UPS immediately. The configuration is shown as follows. 2K(1206) 2K(1206) +12VSF...

  • Page 28: Chapter 6 : Installation And Wiring

    Only authorized Delta engineers or service personnel can perform installation and maintenance. If you want to install the UPS by yourself, installation must be under the supervision of authorized Delta engineers or service personnel. If you use a forklift weight of the UPS, please refer to Installation Environment Install the UPS indoors.

  • Page 29: Ups Transportation & Handling

    Chapter 6 Installation and Wiring UPS Transportation & Handling There are four casters at the bottom of the UPS. Please pay attention to the movement of the casters to avoid accidents when you remove the UPS from its pallet. The casters are designed to move on level ground.
  • Page 30 UPS on the ground and use the M6 screws to reinstall the balance supports (that have been removed from the UPS during the unpacking process) on M6 Screw x 8 Balance Support x 4 (Figure 6-3: Balance Support Installation) Ultron HPH Series UPS...

  • Page 31: Wiring

    (Figure 6-4: Fix the Balance Supports on the Ground) Wiring 6.5.1 Precautions Prior to Wiring UPS by yourself, installation must be under the supervision of authorized Delta engineers or service personnel. Before wiring or making any electrical connection, make sure the power supplied to the in- put and output of the UPS is completely cut off.
  • Page 32 4AWG/ 16mm² Battery Input cable 6AWG/ 10mm² 4AWG/ 16mm² 2AWG/ 25mm² Tightening Torque 20.4 Kgf.cm 61.2 kgf.cm 61.2 kgf.cm Main Input Breaker 63A (4-pole×1) 63A (4-pole×1) 100A (4-pole×1) Bypass Input Breaker 63A (4-pole×1) 63A (4-pole×1) 100A (4-pole×1) Ultron HPH Series UPS...
  • Page 33 Chapter 6 Installation and Wiring NOTE: 1. In accordance with National Electrical Codes (NEC), please install a suitable conduit and bushing. 2. Please refer to national and local electrical codes for acceptable non-fuse breakers and cable size. 3. Cables with PVC material and with temperature resistance up to 105°C are suggested.
  • Page 34 WARNING: 1. Only authorized Delta engineers or service personnel can modify single input/ dual input setup. 2. For dual input, the main AC source’s Neutral (N) must be connected with the by- pass source’s Neutral (N). The UPS default setting is single input. If you want to modify it into dual input, please follow the following steps.
  • Page 35 Chapter 6 Installation and Wiring (20kVA Model) (20kVA Model) MAIN INPUT BREAKER BYPASS INPUT BREAKER OUTPUT BREAKER MAIN INPUT BREAKER BYPASS INPUT BREAKER OUTPUT BREAKER Remove the Remove the four cables four cables AC INPUT UPS OUTPUT AC INPUT UPS OUTPUT 240V DC 240V DC 240V DC 240V DC BATTERY INPUT...

  • Page 36: 6.5.3 Single Unit Wiring

    240V DC 240V DC BATTERY INPUT AC INPUT UPS OUTPUT 240V DC 240V DC BATTERY INPUT (Figure 6-8: Wiring Terminal Block) Please ensure you understand the functions of the wiring terminal block shown in Figure 6-8. Ultron HPH Series UPS...
  • Page 37 Chapter 6 Installation and Wiring Item Function Description AC Input Connects the main AC Includes three-phase (R, S, T) Terminal Block source. and neutral (N) terminals. For the UPS grounding Includes one grounding terminal. UPS Output Connects the critical Includes three-phase (R, S, T) Terminal Block loads.
  • Page 38 Connects the Connects critical loads the external battery 3-pole cabinet 3-pole protective device protective 3-pole device protective For the UPS device grounding Connects the main AC source (Figure 6-10: 30kVA UPS Single Unit Single Input Wiring Diagram) Ultron HPH Series UPS...
  • Page 39 When there are two AC power sources, single unit wiring procedures are as follows. Follow to modify the UPS into dual in- put. Please note that only authorized Delta engineers or service personnel can modi- fy single input/ dual input setup. Please follow steps stated in section Single Input (Single Unit).
  • Page 40 Connects the external 3-pole battery protective device cabinet 3-pole protective 3-pole device protective For the critical device loads’ grounding ( Connects the bypass source (Figure 6-13: 20kVA UPS Single Unit Dual Input Wiring Diagram II ) Ultron HPH Series UPS...
  • Page 41 Chapter 6 Installation and Wiring (30kVA Model) 3-pole MAIN INPUT BREAKER BYPASS INPUT BREAKER OUTPUT BREAKER protective device R S T Connects the bypass source AC INPUT UPS OUTPUT 240V DC 240V DC BATTERY INPUT For the external For the critical battery cabinet’s loads’...
  • Page 42 Connects critical loads the external battery 3-pole cabinet protective 3-pole protective device device 3-pole protective For the UPS device grounding Connects the bypass source (Figure 6-17: 40kVA UPS Single Unit Dual Input Wiring Diagram II ) Ultron HPH Series UPS...

  • Page 43: 6.5.4 Parallel Units Wiring

    Chapter 6 Installation and Wiring 6.5.4 Parallel Units Wiring NOTE: Prior to wiring, please read 6.5.1 Precautions Prior to Wiring Single Input (Parallel Units) When there is only one AC power source, parallel unit's wiring procedures are as follows. Please follow steps stated in section Single Input (Single Unit).
  • Page 44 When there are two AC power sources, parallel units’ wiring procedures are as follows. Follow to modify the UPS into dual in- put. Please note that only authorized Delta engineers or service personnel can modi- fy single input/ dual input setup. Please follow steps stated in section Single Input (Single Unit).
  • Page 45 Chapter 6 Installation and Wiring Use the provided parallel cable to connect the parallel ports on the parallel units. Please see Figure 5-1 for parallel port location. Please refer to Chapter 5 : Communication Interfaces to set the parallel switch in the ON or OFF position.

  • Page 46: External Battery Cabinet Connection Precautions

    12.5Vdc × the total number of batteries. To extend battery backup time, you can connect several external battery cabinets to the UPS. Please note that the number of the batteries in each paralleled external battery cabi- net must be the same. Ultron HPH Series UPS...
  • Page 47 NOTE: 1. The above-mentioned DC fuse and DC circuit breaker are optional. If you want to buy any of them, please contact Delta service personnel. 2. If you need to parallel multiple units of external battery cabinets, please con- tact Delta service personnel for relevant information.
  • Page 48 (4) local electrical regulations. If you have any questions about the ex- ternal battery cabinet’s protective device, please contact Delta service personnel. Please refer to Figure 6-21~ Figure 6-23 for the installation of the external battery cabinet's pro- tective device.
  • Page 49 Chapter 6 Installation and Wiring External Battery Cabinet 3-Pole DC Circuit Breaker (Figure 6-23: Installation of a 3-Pole DC Circuit Breaker) The parallel UPSs can connect with common batteries. WARNING: A battery can present a risk of electric shock and high short-circuit current. Servic- service personnel knowledgeable in batteries, battery cabinets and the required pre- cautions.

  • Page 50: Chapter 7 : Operation

    In battery mode, press the OFF key ( ) once and the LCD shows the following screen. To turn off the UPS, press the DOWN key ( ). The inverter will shut down, the buzzer will sound once, and the UPS will shutdown. Ultron HPH Series UPS...

  • Page 51: Manual Bypass Operation

    Chapter 7 Operation WARNING: You can remove the UPS only after the screen on the LCD is off, the fans stop run- ning, the utility AC power is shut off and the batteries are removed. Manual Bypass Operation WARNING: 1. Please note that the cover plate of the manual bypass switch can be opened and the manual bypass switch can be turned on only when the UPS needs main- tenance.
  • Page 52 3. Turn on the main input breaker and the UPS starts DC Bus voltage establishing. Wait 60 seconds until the establishment of the DC Bus voltage is completed. 4. Press the ON key ( beep. When the NORMAL LED indicator ( ) illuminates (green), it means NORMAL Ultron HPH Series UPS...

  • Page 53: Chapter 8 : Lcd Display And Settings

    Chapter 8 LCD Display and Settings Chapter 8 : LCD Display and Settings LCD Display Hierarchy (Level 1) (Level 1) (Level 1) ALARM/ FAULT PARALLEL SCREEN MAIN SCREEN INFORMATION (Level 2) MAIN MENU (Level 3) (Level 3) MEASURE MAINTENANCE (Level 4) (Level 4) MODEL NAME MAINS...

  • Page 54: Main Screen

    When the screen above appears, it means that the UPS is in bypass mode. The main AC source and the batteries are off. If the bypass AC source fails, the critical loads won’t be pro- tected. Ultron HPH Series UPS...

  • Page 55: Parallel Screen

    Chapter 8 LCD Display and Settings When the screen above appears, it means that the UPS is in normal mode. When the screen above appears, it means that the UPS is in battery mode. When the screen above appears, it means that the UPS is in manual bypass mode. Before maintenance, do not forget to switch the UPS into manual bypass mode and cut off the main AC source and batteries.

  • Page 56: Main Menu

    ) to enter into the Main Menu shown below. MEASURE Check the UPS’s mains, bypass, inverter, output, battery, temperature and DC BUS read- ings. MAINTENANCE time clock, control & test, and language setup. User can set up the last two items. Ultron HPH Series UPS...

  • Page 57: Measure

    Chapter 8 LCD Display and Settings Measure Route: Main Screen Main Menu Measure Use the function keys ( ) and ( ) to check the UPS’s mains, bypass, inverter, output, battery, temperature and DC BUS readings. Please refer to the charts below. ℃...

  • Page 58: Maintenance

    The screen above shows the UPS’s model name. Serial Number Route: Main Screen Main Menu Maintenance 2.2 Serial Number The screen above shows the UPS’s serial number. Firmware Version Route: Main Screen Main Menu Maintenance 2.3 Firmware Version Ultron HPH Series UPS...
  • Page 59 Chapter 8 LCD Display and Settings Statistics Route: Main Screen Main Menu Maintenance 2.4 Statistics 1. RUN TIME (DD HH: MM: SS): The UPS’s total running time. 2. ON BAT COUNTS: How many times the UPS runs in battery mode. 3.
  • Page 60 1. BATT TEST: Enable or disable battery test. Three are three choices, ABORT, DEEP or 10 SEC. 2. BEEP ENABLE: Enable or disable buzzer. Language Setup Route: Main Screen Main Menu Maintenance 2.8 Language Setup You can change the display language. The default setting is ENGLISH. Ultron HPH Series UPS...

  • Page 61: Chapter 9 : Optional Accessories

    Chapter 9 Optional Accessories Chapter 9 : Optional Accessories There are several optional accessories available for this HPH series UPS. Please refer to the table be- low for the optional accessories and their descriptions. Item Function Prevents dust from entering into the UPS to ensure UPS reliability Dust Filter and to prolong product life.

  • Page 62: Chapter 10 : Maintenance

    UPS. If not, re- place the fans. NOTE: Please ask your local dealer or customer service for more maintenance information. Do not perform maintenance if you are not trained for it. Ultron HPH Series UPS...

  • Page 63: Chapter 11 : Troubleshooting

    Chapter 11 Troubleshooting Chapter 11 : Troubleshooting When you see the following problems appear on the LCD, please follow the solutions shown below. Alarm Message Possible Cause Solution SHORT CIRCUIT Output has a short circuit issue. Contact service personnel. INVERTER FAIL Inverter is damaged.
  • Page 64 5 seconds to reset the LCD. 2. If the error still exists, contact service personnel. NOTE: If all possible causes are eliminated but the alarm still appears, please contact your local dealer or customer service. Ultron HPH Series UPS...
  • Page 65 Appendix 1 Model HPH-20K HPH-30K HPH-40K Power Rating 20kVA/20KW 30kVA/30KW 40kVA/40KW Waveform Sine Wave Nominal Voltage Voltage Range Frequency 50/60 Hz Input Frequency Range Input Current 36.8A Power Factor Voltage Power Factor Unity Voltage Regulation Voltage Harmonic Output Distortion Overload Capability Output Frequency 50/60 Hz ±...
  • Page 66 (W x D x H) Physical Weight 66.5 Kg 86.2 Kg 86.5 Kg Operating Altitude 1000 meters (without derating) Operating Temperature Environment Ambient Storage Temperature Relative Humidity NOTE: 1. Please refer to the rating label for the safety rating. Ultron HPH Series UPS...

  • Page 67: Appendix 2 : Warranty

    Appendix 2 Warranty Appendix 2 : Warranty Seller warrants this product, if used in accordance with all applicable instructions, to be free from origi- nal defects in material and workmanship within the warranty period. If the product has any failure prob- lem within the warranty period, Seller will repair or replace the product at its sole discretion according to the failure situation.
  • Page 69 - Regional Office The United States Australia Delta Electronics (Americas) Ltd. Delta Energy Systems Australia Pty Ltd. 46101 Fremont Blvd. Fremont, CA 94538 Unit 20-21, 45 Normanby Road, Notting Hill VIC 3168, Australia T +1 510 344 2157 T +61 3 9543 3720 E ups.na@deltaww.com...

This manual is also suitable for:

Ultron hph-20kUltron hph-30kUltron hph-40k

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