Basic Machine Setup Dimensions - KWM Gutterman IronMan Operating And Maintenance Troubleshooting Manual

The factory starting position for all components are in relation to a reference line.
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(A 30-weight fishing line strung between two 5/16" – 18 x 2" set screws).
The line must be secured to the inside of the setscrews approximately 5/16" off of the inside wall of the machine frame
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on the face-side 2 inches up from the bottom (SEE PG. 26).
1) ENTRY GUIDES
a. This dimension labeled as (1) on PG. 26 is measured from the inside edge of the entrance guide.
(Where the coil will ride to the inside edge of the frame.)
b. Set the right shoe first, and then bring the left shoe to the right
(Snug enough to support material without binding).
i. (1) RIGHT ENTRANCE GUIDE DIMENSIONS
5" IRONMAN: 1 ½"
6" IRONMAN: 5/16"
2)
LIP FORMING BOX HORIZONTAL ENTRANCE PLACEMENT
3)
LIP FORMING BOX HORIZONTAL EXIT PLACEMENT
a. These dimension labeled as (2) and (3) on PG. 26 is the horizontal position of the lip-forming box.
b. This measurement is from the outside of skate vertical posts to the inner edge of the bottom box plate.
i. (2) LIP BOX ENTRANCE DIMENSIONS
5" IRONMAN: 5-3/8"
6" IRONMAN: 5-13/16"
ii. (3) LIP BOX EXIT DIMENSIONS
5" IRONMAN: 5"
6" IRONMAN: 5-7/16"
4) SWING SHAFT ASSEMBLY BOX STATION #6 (BLUE STATION)
a. The dimension labeled as (4) on PG. 26 is the position of the inside edge of the blue half inch adjustment block
station #6 to the outside edge of the box top plate.
i. (4) SWING SHAFT DIMENSIONS
5" IRONMAN: 11/16"
6" IRONMAN: 11/16"
5) LIP FORMING BOX VERTICAL ENTRANCE PLACEMENT
6) LIP FORMING BOX VERTICAL EXIT PLACEMENT
a. The dimension labeled as (5) and (6) on PG. 26 is the vertical position of the lip-forming box.
b. This measurement is from the top of the skate rail to the top edge of the box.
i. (5) LIP BOX ENTRANCE VERTICALDIMENSIONS
5" IRONMAN: 3-9/16"
6" IRONMAN: 4-5/8"
ii. (6) LIP BOX EXIT VERTICAL DIMENSIONS
5" IRONMAN: 3-¾"
6" IRONMAN: 4-7/8"
TOP #3 EXIT DRIVE FORMING ROLLER: (SEE DRAWING on PG. 19)
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ENTRY SKATE #1 SKATE:
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Dimensions on PG. 26 are from top of the bottom frame rail to bottom of the skate bearings.
BOTTOM KEEL RAILS:
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Dimensions on PG. 26 for the bottom keel rails are from the edge of the keel to the string, as illustrated on PG. 26.
TOP SKATES: The top skates are positioned 1/16" inside of bottom rollers on the face-side, as illustrated on PG. 26.
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BASIC MACHINE SETUP AND DIMENSIONS
COMBINATION 5" POSITION: 1-5/8"
COMBINATION 6" POSITION: ½"
COMBINATION 5" POSITION: 5-3/8"
COMBINATION 6" POSITION: 5-13/16"
COMBINATION 5" POSITION: 5"
COMBINATION 6" POSITION: 5-7/16"
COMBINATION 5" POSITION: 11/16"
COMBINATION 6" POSITION: 11/16"
COMBINATION 5" POSITION: 3-9/16"
COMBINATION 6" POSITION: 4-5/8"
COMBINATION 5" POSITION: 3-¾"
COMBINATION 6" POSITION: 4-7/8"
SECTION: 16
26