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Volvo 31269364 Installation Instructions Manual
Volvo 31269364 Installation Instructions Manual

Volvo 31269364 Installation Instructions Manual

Electric engine heater, 230v

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Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
Instruction No
Instruction No
Version
Version
31399499
31399499
1.0
1.0
IMG-378240
IMG-378240
© Volvo Car Corporation
Part. No.
Part. No.
31269364
31269364
Electric engine heater, 230V
Electric engine heater, 230V
Electric engine heater, 230V- 31399499 - V1.0
Page 1 / 22

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Summary of Contents for Volvo 31269364

  • Page 1 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Instruction No Instruction No Version Version Part. No. Part. No. 31399499 31399499 31269364 31269364 Electric engine heater, 230V Electric engine heater, 230V IMG-378240 IMG-378240 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0...
  • Page 2 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Equipment A0000162 IMG-239660 IMG-239664 IMG-347561 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0 Page 2 / 22...
  • Page 3 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-231470 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0 Page 3 / 22...
  • Page 4 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-378072 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0 Page 4 / 22...
  • Page 5 Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer. Color symbols Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.
  • Page 6 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Removal IMG-316263 IMG-231547 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0 Page 6 / 22...
  • Page 7 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-231549 IMG-231550 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0 Page 7 / 22...
  • Page 8 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-231551 Clean the area where the template is to be attached. Note! Use soap solution. IMG-378244 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0 Page 8 / 22...
  • Page 9 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Use the template from the installation instructions. Cut out following the dotted lines. Note! Check the scale. IMG-378259 Attach the template using tape edge to edge with the embossing to the front wing and the embossing in the bumper cover as illustrated.
  • Page 10: Accessory Installation

    Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Accessory installation Take a sharp knife. First make a thin cut along the edges of the inside of the template. This provides a groove to follow. Then cut carefully out of the bumper cover.
  • Page 11 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Press the protective cover (from the kit) into place in the hole cut in the bumper cover. Take the cable for the front engine block heater socket with ground lead from the kit and thread them through the protective cover.
  • Page 12 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Ensure that the front intake cover opens rearwards. IMG-231565 Route the cable with ground lead from the front intake in front of the subframe's left-hand front mounting. IMG-231567 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0...
  • Page 13 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Continue downwards on the inside of the subframe. IMG-231568 Drill a Ø4 mm (Ø5/32") hole for the front intake grounding on the underside of the left front side member as illustrated. Deburr the hole edges, remove the drill swarf and apply rustproofing agent.
  • Page 14 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Drain the coolant. Tighten the nipple after draining. IMG-279168 Disconnect the hose. IMG-347237 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0 Page 14 / 22...
  • Page 15 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Slacken off the screw to the AC compressor a few turns. IMG-347238 Cut the hose from the oil cooler. Note! Some coolant may run out. IMG-347240 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0...
  • Page 16 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Do not tighten the screw (K) fully yet. Turn the heater approximately as illustrated. IMG-347241 IMG-347242 Install the heater with bracket in the screw for the AC unit. Note! The lug in the AC compressor for the heater bracket.
  • Page 17 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Install the upper hose in the heater. Note! The lug in the AC compressor for the heater bracket. Note! Do not tighten the hose clamps yet fully yet. IMG-347244 Connect the hose from the oil cooler.
  • Page 18 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-347246 Lubricate the O-ring on the connector on the cable with low temperature grease. Note! Do not get any grease on the surfaces of the connector. IMG-347596 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0...
  • Page 19 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Connect the cable to the heater. IMG-347248 Take the clip from the kit and press onto the sub frame's upper/front edge and at the left front-edge of it. IMG-347250 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0...
  • Page 20 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Applies when fitting passenger compartment connector at the same time Take the locking sleeves and branching point from the kit. Connect the cables in accordance with the following: Cable (1) from the engine block heater.
  • Page 21 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Applies when only the engine block heater is installed Connect the cables and clamp in clips. IMG-347251 Applies to all vehicles Clamp the cables at the sub-frame's front edge/upper edge. IMG-347252 © Volvo Car Corporation Electric engine heater, 230V- 31399499 - V1.0...
  • Page 22: Installation

    Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Clamp the cable splice at the existing cable harness. IMG-347253 Installation Fill with coolant, run the engine to operating temperature, bleed the cooling system and check that there are no leaks. Post-fill the cooling system if necessary.