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Gas Valve Replacement Kit
Kit Part Number: PTRKIT111
Parts List
1. Honeywell Gas Valve VK4115V (120V)
2. Gas Valve/Orifice Gasket
3. Torex Screws (3 pcs)
4. Venturi/Blower Housing Gasket
5. # 25 Torex Wrench.
Recommended tools:
A. Pipe Wrench.
B. Phillips Screw Driver.
C. Flat Blade Putty Knife.
D. # 25 Torex Wrench. (Furnished in Kit.)
W RNING
Indicates a potentially hazardous situation
which, if ignored, can result in serious
injury or substantial property damage.
W RNING
Failure to follow instructions below can result
in severe personal injury or damage if ignored.
•
Instructions are for a qualified installer/ser-
vice technician.
•
Read all instructions before proceeding.
•
Follow instructions in proper order.
W RNING
For your safety, turn off electrical power
supply at service panel before proceeding to
avoid possible electrical shock hazard.
Failure to do so can cause severe personal
injury or death.
5
NOTI E
Indicates special instructions on installa-
tion, operation or maintenance, which are
important to equipment but not related to
personal injury hazards.
NOTI E
This kit is designed for gas valve replace-
ment on the Prestige TriMax 60, 110, 175,
250 and Prestige TriMax Excellence prod-
ucts. Boiler serial number must start with
PT.
NOTI E
This kit MUST NOT be used on Prestige
Boilers equipped with MCBA Controls.
These boilers have a serial number starting
with PS.
1
1
2
4
3
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Related Manuals for TriangleTube PTRKIT111
Summary of Contents for TriangleTube PTRKIT111
- Page 1 Gas Valve Replacement Kit Kit Part Number: PTRKIT111 Parts List 1. Honeywell Gas Valve VK4115V (120V) 2. Gas Valve/Orifice Gasket 3. Torex Screws (3 pcs) 4. Venturi/Blower Housing Gasket 5. # 25 Torex Wrench. Recommended tools: A. Pipe Wrench. B. Phillips Screw Driver.
- Page 2 Gas Valve Replacement Kit PRESTIGE BOILER INSTRUCTIONS: 7. Remove and save the two Torex screws attach- ing the venturi / gas valve assembly from the 1. Turn power to the unit “OFF”. blower housing. See Fig.1. Remove the venturi / gas valve assembly from the blower housing. 2.
- Page 3 Gas Valve Replacement Kit 11. Reconnect the Molex plug to the gas valve elec- NOTI E trical connection. For propane installations a brass orifice is locat- 12. Reconnect the brass gas piping union connec- ed inside the gas valve/orifice gasket. This ori- tion.
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Page 4: Combustion Test
Gas Valve Replacement Kit COMBUSTION TEST 1. The installer MUST perform a complete com- bustion check to ensure the following combus- tion levels are met at high and low input firing Installer rates and the burner is operating at optimum Button conditions. - Page 5 Gas Valve Replacement Kit f. Press the OK button while the FAN icon is Counter-clockwise adjustment of offset screw at highlighted to shutdown the burner. low fire: O 2 increases and O 2 decreases g. Cycle power to the Prestige once combus- tion testing is complete to return to normal Clockwise adjustment of offset screw at low fire: operation.
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