Page 1
FM08-301 140252 BW-100 Door Upgrade I N S T R U C T I O N S Part Description ASSY-TRACK & DOOR BW1 RETRO ASSY-LH END PANEL BW100 ASSY-RH END PANEL BW100 HOUSING-PULLEY LEFT BW100 HOUSING-PULLEY RIGHT BW100 GUARD-PULLEY BW100...
Page 2
A QUALIFIED TECHNICIAN MUST PERFORM THE UPGRADE. TO AVOID INJURY OR PROPERTY DAMAGE, BEFORE STARTING THIS PROCEDURE, MOVE THE POWER SWITCH TO THE “OFF” POSITION. DISCONNECT THE MAIN CIRCUIT BREAKER AT THE CIRCUIT BREAKER BOX, OR UNPLUG THE SERVICE CORD AT THE RECEPTACLE. ALSO, TURN OFF THE MAIN GAS SUPPLY TO THE COOKER, OR POSSIBLE EXPLOSION COULD Remove unit and perform work in...
Page 3
5. Using a 3/8 nut-driver or socket, remove the three (3) nuts closest to the door only. Set nuts aside for the next step. 6. Locate the counter-weight tracks and install using the nuts removed in the previous step. Repeat steps 6 &7 for the other side of the unit. 7.
Page 4
11. Remove the old door assembly by removing the six (6) nuts from the back side with a 3/8in. wrench or socket. 12. Using the new door assembly, install in the same location as the old door assembly and tighten. Apply Loctite to the studs before installing the nuts.
Page 5
16. Locate the pulley guard. Place center hole on the stud and tighten down with a phillips head bit or screwdriver as shown in Figure a. 17. Locate the pulley included in the kit. Place the cable in the groove of the pulley so the eyelet is going down the back side of the pulley.
Page 6
22. Locate the counterweights for the appropriate side. Place the counterweight onto the newly installed track as shown in Figure a. 23. As shown in Figure b, place the eyelet into the counterweight. 24. Apply Loctite then, tighten with a phillips head bit or screwdriver as shown in Figure c.
Page 7
29. Locate the new top cover included in the kit. Place the cover on top of the unit. 30. Tighten the bolts as they were removed in the first operations. 31. Locate the pulley cover included in the kit. Using a phillips head bit or screwdriver, secure the cover to the unit.
Need help?
Do you have a question about the BW-100 and is the answer not in the manual?
Questions and answers