Expobar Quartz Classic One Touch Technical Manual
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Expobar Quartz Classic One Touch Technical Manual

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QUARTZ CLASSIC
TECHNICAL MANUAL
R
TM_EN
Part No.: 1764264_05

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Summary of Contents for Expobar Quartz Classic One Touch

  • Page 1 QUARTZ CLASSIC TECHNICAL MANUAL TM_EN Part No.: 1764264_05...

  • Page 2: Table Of Contents

    CONTENT Original instructions QUARTZ CLASSIC CONTENT ....................................2 SYMBOL DESCRIPTION ..............................4 Hazard intensity levels ............................................4 TECHNICAL SPECIFICATIONS ...........................5 OVERVIEW OF COMPONENTS ..........................6 DIMENSION SKETCH ................................7 TRANSPORT ...................................8 Packaging ................................................8 Delivery inspection ............................................8 INSTALLATION AND START-UP ..........................8 Positioning ................................................8 Electrical connection ............................................
  • Page 3 CONTENT QUARTZ CLASSIC Capsule group Caffitaly..........................................40 Capsule group Lavazza ..........................................42 Tank inlet ................................................44 Vibration pump ..............................................45 Water tank ..............................................46 Water tap ...............................................48 Steam wand ..............................................50...

  • Page 4: Symbol Description

    SYMBOL DESCRIPTION QUARTZ CLASSIC Hazard intensity levels There are three different levels of hazard intensity, identified by the signal words DANGER, WARNING and IMPORTANT. The level of hazard is determined by the following definitions. Additionally, NOTE indicates useful information that all users should be aware of. Observe these statements to ensure user safety and prevent injury and/or material damage.

  • Page 5: Technical Specifications

    TECHNICAL SPECIFICATIONS QUARTZ CLASSIC Data sheet FACTS QUARTZ CLASSIC Drink selection options 4 Coffee Drinks & Continuous Brewing Brewing mechanism Capsule Capsules supported Caffitaly, Lavazza User interface Capacitive touchpad Temperature control PID regulation Height adjustable outlet Adjustable from 65 to 110mm Used capsule drawer capacity 15 capsules Energy save mode...

  • Page 6: Overview Of Components

    OVERVIEW OF COMPONENTS QUARTZ CLASSIC Front view Water tank Water filter (optional) Steam tap Hot water tap Hot water outlet Height-adjustable outlet Steam pipe Drip tray level float Capsule drawer with window Coffee outlet Tank lid Capsule group lever Cup shelf Touch pad Drawer handle Drip grid...

  • Page 7: Dimension Sketch

    DIMENSION SKETCH QUARTZ CLASSIC QUARTZ Model D (Min~ Max) ONE TOUCH 400 mm 260 mm 410 mm 65 mm ~ 110 mm 92 mm 510 mm 590 mm...

  • Page 8: Transport

    TRANSPORT QUARTZ CLASSIC Packaging The machine is shipped in a custom-designed carton which utilizes model-specific polystyrene cushions to protect it from damage. The machine’s carton features standardized handling symbols to explain proper shipping and storage methods. The machine must remain in a horizontal position during the transport. Do not store or handle the machine except on its feet.

  • Page 9: Electrical Connection

    INSTALLATION AND START-UP QUARTZ CLASSIC Electrical connection This machine must be connected to an earth grounded wall socket. See page 5 of this manual for electrical specifications. Verify that the electrical specifications on the nameplate are compatible with the operating conditions of the area where you will install the machine.

  • Page 10: Connecting To The Domestic Water Supply

    INSTALLATION AND START-UP QUARTZ CLASSIC Connecting to the domestic water supply Connecting the machine to the domestic water supply must performed by a qualified person. Run about 20 liters of water from the domestic water supply before connecting the machine to make sure there are no contaminants in the plumbing system.

  • Page 11: Installing The Drip Tray Drain

    INSTALLATION AND START-UP QUARTZ CLASSIC Bend the flange (shown in yellow) inward to make Remove the cover plug for the inlet valve and connect room for the inlet tube. the included inlet hose. The machine will now automatically fill the internal water tank to minimum level + 40mm, when water goes below minimum level it will refill again, etc.

  • Page 12: Starting The Machine

    INSTALLATION AND START-UP QUARTZ CLASSIC Starting the machine Fill the water tank to the max level (A). If the machine is connected to the domestic water supply, water filling will begin automatically. Connect the machine’s plug to the electrical outlet (this should be done by a qualified person). Turn on the main power switch (B).

  • Page 13: User Programming

    USER PROGRAMMING QUARTZ CLASSIC Button functions From the touch pad you can perform the following functions- User Programming: Volume control for four different espresso drinks. Service Programming: Adjust the boiler operating temperature. The control panel is by default programmed with 4 standard drinks (these can be reprogrammed as desired) and a continuous dispensing option.

  • Page 14: Service Programming

    SERVICE PROGRAMMING QUARTZ CLASSIC Adjusting the boiler operating temperature The boiler operating temperature is adjustable from 110ºC and 128ºC. To 1ºC 10ºC 100ºC adjust the boiler temperature, proceed as follows: Set the machine to STANDBY mode by pressing the K3 and K5 buttons simultaneously for one second.

  • Page 15: Storage And Disposal

    STORAGE AND DISPOSAL QUARTZ CLASSIC Storing the machine Before storage be sure to: Perform all weekly and periodic cleaning procedures described in this manual (see pages 18-22). Disconnect and roll up the power cord. Disconnect the machine’s water inlet hose from the domestic water supply (if applicable) and drain the boiler (this should be performed by a qualified person).

  • Page 16: Troubleshooting

    TROUBLESHOOTING QUARTZ CLASSIC PROBLEM POSSIBLE CAUSE SOLUTION Check that the plug is correctly The machine does not start up. The plug is not correctly inserted plugged in and that the socket is into the socket. working. Switch the machine OFF and use the hot water tap to partially empty 1.) There is air inside the hydraulic the boiler and purge the air.

  • Page 17: Alarms And Indications

    ALARMS AND INDICATIONS QUARTZ CLASSIC ALARM DESCRIPTION POSSIBLE CAUSE SOLUTION When the machine is filling with water or heating, all but- tons will flash simultaneously in 3 second intervals. It will start to flash from button K5 The machine is filling Wait until the boiler is HEATING &...
  • Page 18 ALARMS AND INDICATIONS QUARTZ CLASSIC ALARM DESCRIPTION POSSIBLE CAUSE SOLUTION Buttons K3 and K5 are flash- ing and the machine does not respond. Press buttons K3 and STANDBY mode is acti- STANDBY K5 simultaneously to vated. exit STANDBY mode. The keypad flashes Empty the capsule intermittently, the first row The capsule drawer...

  • Page 19: Cleaning And Maintenance

    CLEANING AND MAINTENANCE QUARTZ CLASSIC Important: The cleaning instructions included in this manual are to serve as a complement to the cleaning instructions explained in the user’s manual. Removing the capsule group Remove the cup warming panel by removing the Remove the plastic top frame covering the machine four screws seen in the picture above.
  • Page 20 Revisiones Descripción Fecha Aprobado CLEANING AND MAINTENANCE QUARTZ CLASSIC Remove the screw in position A, then lift Release the capsule group by removing the four screws seen the top panel off (B). in the picture above. Nombre Fecha UGS SOLID EDGE i.perezmoya 1/01/01 Dibujado...
  • Page 21 CLEANING AND MAINTENANCE QUARTZ CLASSIC Disconnect the water inlet hose via the speed Lift the capsule group out of the machine then fitting located in the bottom front side of the disconnect the wires to the microswitch located on group. the side of the group.
  • Page 22 CLEANING AND MAINTENANCE QUARTZ CLASSIC Cleaning of the capsule group Clean the complete capsule group by immerse After all necessary parts have been replaced and it in a container with hot water and professional before you reassemble the group in the machine, cleaning agent.

  • Page 23: Replacing The Pinch Chamber Kit

    CLEANING AND MAINTENANCE QUARTZ CLASSIC Replacement kits for capsule group Replacing the pinch chamber kit Remove the screws and then Remove the old chamber Align the chamber, reinsert the pull out the axles holding the and replace with a new pinch axles and fasten all screws.

  • Page 24: Replacing The Group Gasket

    CLEANING AND MAINTENANCE QUARTZ CLASSIC Replacing the group gasket Turn the machine off at the Push the metal tension ring After the tension ring releases, main power switch and then back (shown in blue), using pull the gasket forward from open up the capsule group.

  • Page 25: Service Intervals

    SERVICE INTERVALS QUARTZ CLASSIC Months (Cycles) Components Part No. 6 (6000) 12 (12000) 18 (18000) 24 (24000) Boiler Group Solenoid Valve 60000112 Replace Non Suction Valve 65000200 Replace Replace Capsule group Main Capsule Group Gasket 50000060 Replace Replace Replace Replace Caffitaly: ESC81000 Capsule Holder Kit Clean...

  • Page 26: Electrical Diagram

    ELECTRICAL DIAGRAM QUARTZ CLASSIC POS. Part No. Description 60100060 Flowmeter 60100320 Control Board Classic 60000112 Group Solenoid Valve 60000105 Boiler Water Inlet Solenoid Valve 60000100 Inlet Valve 3/4 - Tube Ground 60900043 Rocker Switch Line 60100039 Capsule Group Microswitch 60100034 Tank Safety Microswitch 60900043 Vibratory Pump...

  • Page 27: Exploded Views

    EXPLODED VIEWS QUARTZ CLASSIC Electrical components Part Part No. Description 60100320 Control Board Classic 1660092 PCB Quartz 60800101 Static Relay 4-32 60100043 Adaptive Level Detection 60900043 Power Switch...

  • Page 28: Machine Front

    EXPLODED VIEW QUARTZ CLASSIC Machine front Drawing 15 16 03 04...
  • Page 29 EXPLODED VIEW QUARTZ CLASSIC Machine front Spare parts list POS. Part No. Description 1264345 Chromed Front Cover 1264256 Front Clip Left 1264229 Front Clip Right 1264351 Chromed Slider Trim 1264353 Chromed Slider Front 20010220 Sheetmetal Slides 1264343 Front Panel 70000061 Magnets 1264342 Front Chassis Frame...

  • Page 30: Machine

    EXPLODED VIEW QUARTZ CLASSIC Machine Drawing...
  • Page 31 EXPLODED VIEW QUARTZ CLASSIC Machine Spare parts list POS. Part No. Description Chassis 261655 Side Panel Right 70001005 Drain Cup Cover 70001002 Threadless Drain Cup 70000041 Leg D-30 261657 Back Panel 50100010 Vibration Absorbing D5 261656 Side Panel Left 20010240 Miniswitch Support Tank 10004080 Tank Divider Panel...

  • Page 32: Water Schematic

    EXPLODED VIEW QUARTZ CLASSIC Water schematic Drawing Silicone Tube ø10mm Silicone Tube ø 6mm PTFE Tube ø 6mm PTFE Tube ø 4mm...
  • Page 33 EXPLODED VIEW QUARTZ CLASSIC Water schematic Spare parts list POS. Part No. Description See Pg. 30 Capsule Group See Pg. 34 Boiler Assy. 65000220 Tank Inlet Valve Assy. See Pg. 46 Tank Assy. 60000121 Inlet Valve G3/4M - Tube10 Water Inlet 1206121 Non Return Valve Holder 1206122...

  • Page 34: Boiler

    EXPLODED VIEW QUARTZ CLASSIC Boiler Drawing 01 02 16 03 Número de Núm elemento 30600 60000 30400 30.000 50010 30.000 50010 60100 25000 25679 60100 30000 65.000 30600 30.000 30.100 15100 38012 30.200 25.093 25.012 30.700 30600...
  • Page 35 EXPLODED VIEW QUARTZ CLASSIC Boiler Spare parts list POS. Part No. Description 30600012 AUTOMATIC STRAIGHT RACOR G1/4 M - TUBE 4 60000122 EV 1/4 DIA1,5 220V CAPSULE 30400120 MALE-FEMALE JOINT 1/4 (LABYRINTH ) 30000220 CONICAL INJECTOR 1/4 50010020 13.2*18.2*2.5 1/4 TEFLON GASKET 30000210 THERMICS INF.

  • Page 36: Manifold System

    EXPLODED VIEW QUARTZ CLASSIC Manifold system Drawing...
  • Page 37 EXPLODED VIEW QUARTZ CLASSIC Manifold system Spare parts list POS. Part No. Description 1264253C Distributor Bypass Closer Flat Sealing Gasket Nbr 60 Sh Fda (D6x3) Gasket Seat Of Bypass Bypass Spring Setting Screw Of Bypass O-Ring 7.2 X 1.9 Fkm Green Catridge Tube 6mm Legris Shell Tube 6mm Catridge Tube 4mm Legris...

  • Page 38: Capsule Group Chassis

    EXPLODED VIEW QUARTZ CLASSIC Capsule group chassis Drawing 24 20...
  • Page 39 EXPLODED VIEW QUARTZ CLASSIC Capsule group chassis Spare parts list POS. Part No. Description 25093331 Hexagon Head Screws M3*16 60900031 Autoexp. Miniswitch 83160 G. 25679906 Retaining Washers 30210136 Stop Bushing D22x7 1364078 Spring Lock Left Capsule Group 1461044 Step screw M4, SUS430 30210230 Stop Nut M4 30210103...

  • Page 40: Capsule Group Caffitaly

    EXPLODED VIEW QUARTZ CLASSIC Capsule group Caffitaly Drawing...
  • Page 41 EXPLODED VIEW QUARTZ CLASSIC Capsule group Caffitaly Spare parts list POS. Part No. Description ESC81000 PORTACAPSULES CFT KIT AUTO-EJECT GROUP ESC82000 CHAMBER CFT KIT AUTO-EJECT GROUP 30600009 AUTOMATIC ELBOW RACOR G1/8F - TUBE 4 FKM 50000112 GASKET D7x2 VMQ-70 (RED) 75200059 INF.

  • Page 42: Capsule Group Lavazza

    EXPLODED VIEW QUARTZ CLASSIC Capsule group Lavazza Drawing...
  • Page 43 EXPLODED VIEW QUARTZ CLASSIC Capsule group Lavazza Spare parts list POS. Part No. Description ESC81005 PORTACAPSULES LVZ KIT AUTO-EJECT GROUP ESC82005 CHAMBER LVZ KIT AUTO-EJECT GROUP 30600009 AUTOMATIC ELBOW RACOR G1/8F - TUBE 4 FKM 50000112 GASKET D7x2 VMQ-70 (RED) 25096510 SCREW PHILIPS 4*8 (DIN 965) 75000015...

  • Page 44: Tank Inlet

    EXPLODED VIEW QUARTZ CLASSIC Tank inlet Drawing Spare parts list POS. Part No. Description Tank Distributor Cover Silicone O-Ring 17X3mm Tank Distributor Button Filter Tank Distributor Valve 65000220 Tank Distributor Inlet Valve Assy.

  • Page 45: Vibration Pump

    EXPLODED VIEW QUARTZ CLASSIC Vibration pump Drawing Spare parts list POS. Part No. Description 60000040 Pump 220V 50Hz 1264340 Connector T for Vibration Pump 1860061 Connector L male G1/8-Tube 4 Rotate 30400060 L Support Bracket 1264181 Pump Cover...

  • Page 46: Water Tank

    EXPLODED VIEW QUARTZ CLASSIC Water tank Drawing...
  • Page 47 EXPLODED VIEW QUARTZ CLASSIC Water tank Spare parts list POS. Part No. Description Tank Handle Transparent Tank Spring Tank Valve Silicone O-Ring D6.02*2.62 Sh60a Tank Valve Axis 2760065 Tank Assembly...

  • Page 48: Water Tap

    EXPLODED VIEW QUARTZ CLASSIC Water tap Drawing 02 05...
  • Page 49 EXPLODED VIEW QUARTZ CLASSIC Water tap Spare parts list POS. Part No. Description Tap Shaft Gasket Tap Closing Disc Tap Steam/Water Gasket Teflon Spring Steam/Water Tap Tap Steam/Water Gasket Brass O-Ring 12.1X2.7mm Nut 3/8 O-Ring 8 X 1.9 C40000071 Steam/Water Tap Knob C30370122 Monogrammed Knob C15000336...

  • Page 50: Steam Wand

    EXPLODED VIEW QUARTZ CLASSIC Steam wand Drawing 02 05...
  • Page 51 EXPLODED VIEW QUARTZ CLASSIC Steam wand Spare parts list POS. Part No. Description Tap Shaft Gasket Tap Closing Disc Tap Steam/Water Gasket Teflon Spring Steam/Water Tap Tap Steam/Water Gasket Brass O-Ring 12.1X2.7mm Nut 3/8 Internal Spring (7X146x0,5) Tube PTFE 4-6 O-Ring 6X1 Steam Tap Nozzle 2H M8.5 With O-ring C30370195...
  • Page 52 For the warranty to be valid the conditions for maintenance must have been followed according to our instructions, proper precautions have been taken, and warranty claim has been issued without delay. The affected equipment shall not be used while awaiting service if there is any risk that the damage or defect could worsen.

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