Sumitomo BUDDYBOX Operating Manual
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Sumitomo BUDDYBOX Operating Manual

Gear and gearmotor
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BUDDYBOX
Gear and Gearmotor
Operating Manual
Nr. 991305
04/2016

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Summary of Contents for Sumitomo BUDDYBOX

  • Page 1 BUDDYBOX Gear and Gearmotor Operating Manual Nr. 991305 04/2016...

  • Page 2: Table Of Contents

    Buddybox to be secured to driven shaft ......... 6 5.5.4.1 How to secure Buddybox not to move to the machine side .... 6 5.5.4.2 How to secure Buddybox not to move off from the machine side .. 6 Installation with Taper Grip® Bush ..........7 Removal of Taper-Grip®...

  • Page 3: General Information

    B U D D Y B O X O p e r a t i n g M a n u a l 1. General information Please observe the following warnings! Electrical hazard Misapplication of the machine may be dangerous, risk of severe or fatal injury. Imminent danger Misapplication of the machine may be dangerous and lead to severe injures.

  • Page 4: Connection Of Other Transmission Components

    B U D D Y B O X O p e r a t i n g M a n u a l 4. Connection of other transmission components Assembly is carried out using the central bores in the ends of the shaft or by heating the parts to be mounted to a maximum of 100°C.

  • Page 5: To Check Before Installation

    = snap ring b = spacer c = thrust bearing d = nut e = bolt Removal of the Buddybox from the machine shaft Ensure that no excessive forces are applied to the interface between case and hollow bore.

  • Page 6: Direct Mounting Method

    5.5.4.2 How to secure Buddybox not to move off from the machine side snap ring spacer spacer set screw stopper...

  • Page 7: Installation With Taper Grip® Bush

    B U D D Y B O X O p e r a t i n g M a n u a l Installation with Taper Grip® Bush 1. Check the size and condition of the shaft to which the reducer will be fitted. Maximum toler- ance is h11 although this should be improved upon where possible.

  • Page 8: Electrical Installation

    B U D D Y B O X O p e r a t i n g M a n u a l 6. Electrical installation Safety advice Installation, start up and servicing should only be done by qualified personnel. Before commencing upon the servicing of the motor or the gearmotor, particularly before opening covers to active parts, the main electrical supply must be discounted.

  • Page 9: Electrical Connection

    For technical characteristics and allowable range of application please check rating plate, data given in this manual or in the catalogue. In case of special applications, the order acknowl- edgement will give further details. If you have any questions, please contact Sumitomo Cyclo Europe, indicating type of motor and serial number.

  • Page 10: Brake Motor

    B U D D Y B O X O p e r a t i n g M a n u a l Brake motor Connection of brake motors should be according to the following circuit diagrams. The brake is already wired to the motor at delivery. For a separate power supply to the brake please disconnect the U1 - 2 and V2 - 1.

  • Page 11: Installation With Frequency Inverter

    B U D D Y B O X O p e r a t i n g M a n u a l Installation with frequency inverter For operating motors with a frequency inverter please follow EMC instructions of the frequency inverter.

  • Page 12: Lubrication

    Carter EP / XEP KLÜBER Klüberoil GEM1 Some units need to be supplied with oil in two distinct locations, output side (Bevel Buddybox portion) and input side (Cyclo portion). For oil quantities and lubricant devices please refer to graphs 8.4 and 8.5.

  • Page 13: Lubrication Devices Bevel Buddybox

    B U D D Y B O X O p e r a t i n g M a n u a l Lubrication devices Bevel Buddybox Lubrication devices Helical Buddybox ¡ Oil filler port Oil level Oil drain port...

  • Page 14: Oil Quantities Approximately For Bevel Buddybox

    B U D D Y B O X O p e r a t i n g M a n u a l Oil quantities approximately for Bevel Buddybox For lubricant devices and mounting position please refer to 8.4. Mounting position...

  • Page 15: Regreasing And Oil Change Intervals

    B U D D Y B O X O p e r a t i n g M a n u a l Regreasing and oil change intervals 8.8.1 Oil change intervals Oil level must be checked every 5,000 hours. If the oil is contaminated, burned or waxed, change the oil immediately, and flush the gear if necessary.

  • Page 16: Oil Level Check

    • Replace the oil drain plug and fasten it. • Fill with new oil according to the oil recommendations. In case you wish to use another oil type, please contact Sumitomo Cyclo Europe. • For oil quantities, see 8.2.3 “oil quantities”. Check oil level at the indicator.

  • Page 17: Spareparts Bevel Boddybox

    B U D D Y B O X O p e r a t i n g M a n u a l 11. Spareparts Bevel Boddybox 1 Casing 13 Motor 26 Collar 2 Shim 14 O-ring 27 fillister socket head screw 3 Taper roller bearing 15 O-ring 28 Nord lock washer...

  • Page 18: Spareparts Helical Boddybox

    B U D D Y B O X O p e r a t i n g M a n u a l 12. Spareparts Helical Boddybox 1 Casing 10 Pinion shaft spacer 19 Retaining ring 2 Cover 11 Motor shaft 20 Retaining ring 3 Gear 12 Retainig ring...
  • Page 19 B U D D Y B O X O p e r a t i n g M a n u a l BB_ENG_991305_04_16 Seite 19...
  • Page 20 Osaki 2-chome, Chesapeake, VA 23323 Shinagawa-ku, Tokyo 141-6025 www.sumitomodrive.com www.cyclo.shi.co.jp www.sumitomodrive.com Headquarters & Manufacturing EUROPE Germany Sumitomo (SHI) Cyclo Drive Germany GmbH European Headquarters Cyclostraße 92 85229 Markt Indersdorf Germany Tel. +49 8136 66-0 Fax +49 8136 5771 E-Mail: marktind@sce-cyclo.com www.sumitomodrive.com...

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