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Planetary Gear Reducer
for Servo Motor
IB Series PE Type
CAUTION
These Products should be handled, installed and maintained
by trained technicians.
Carefully read the maintenance manual before use.
This maintenance manual should be sent to the actual user.
This maintenance manual should be kept by the user for
future reference.
Maintenance Manual
No.ZM1001E-2
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Table of Contents
Related Manuals for Sumitomo IB Series
Summary of Contents for Sumitomo IB Series
- Page 1 Planetary Gear Reducer for Servo Motor IB Series PE Type CAUTION These Products should be handled, installed and maintained by trained technicians. Carefully read the maintenance manual before use. This maintenance manual should be sent to the actual user. This maintenance manual should be kept by the user for future reference.
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Page 3: [Introduction] Safety Precautions
[Notes to the user] Safety precautions • Carefully read this maintenance manual and all accompanying documents before use (installation,operation, maintenance, inspection, etc.). Thoroughly understand the machine, informa- tion about safety, and all precautions for correct operation. Maintain this manual for future reference. •... -
Page 4: Table Of Contents
[Contents] Contents [Introduction] Safety Precautions …………………………………… 1 [Contents] …………………………………………………………… 2 [1] Inspection Upon Delivery ………………………………………… 3 [2] Storage …………………………………………………………… 5 [3] Transportation …………………………………………………… 6 [4] Installation ………………………………………………………… 6 [5] Mounting the servo motor ……………………………………… 8 [6] Coupling with Other Machines………………………………… 10 [7] Operation ………………………………………………………... -
Page 5: Inspection Upon Delivery
MADE IN CHINA AQ3331G Nomenclature Serial No. Figure 1-1 Nameplate 1-2 Lubrication Method IB Series PE Type is a grease-lubricated unit. Grease is injected into the unit components before shipment so that no further lubrica- tion is necessary during use. - Page 6 Note) The key fitted to the output shaft can be removed if you do not use it. Motor Flange Code Various Symbol of FINE CYCLO IB Series Backlash 15 min specification Output shaft direction Can be mounted in either direction Reduction ratio Actual reduction ratio...
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Page 7: Storage
[2] Storage When storing reducers for any extended period of time, consider the following important points. 2-1 Storage Location Store the unit indoors in a clean dry location. Do NOT store the unit outdoors or in locations where there is excessive moisture, dust, severe temperature change, corrosive gas, etc. -
Page 8: Transportation
[3] Transportation DANGER • Do not stand directly under a unit suspended by a crane or other lifting mechanism; otherwise, injury or death may result. CAUTION • Exercise ample care so as not to drop or tip over the unit during transportation. -
Page 9: Installation
[4] Installation CAUTION • Do not use the unit for a purpose other than that indicated on the nameplate or in the manufacturing specifications; otherwise, injury or damage to the equipment may result. • Do not place any object that will hinder ventilation around the reducer;... -
Page 10: Mounting The Servo Motor
[5] Mounting the servo motor 5-1 Motor assembly procedure The product has a special shaft coupling between the reducer gear and the motor so that a non-straight motor shaft such as key- or D-shape-cut shafts can be accommodated. Assemble the motor in the following steps from (1) to (8): (In the case of a key-slotted shaft, remove the key before assem- bly). - Page 11 [5] Mounting the servo motor Table 5-1 Bolt tightening torque Coupling hole Tightening Tightening Motor Flange Code diameter torque bolt N•m KA, KC, KD, 2D 1.67 1.67 8.83 7.35 3.92 2P, 2R 7.35 KH, 0V 7.35 1G, 7B, 7S, 7V, KK, 7X 8.83 1S, KQ 21.6...
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Page 12: Coupling With Other Machines
[6] Coupling with Other Machines CAUTION • Check the rotation direction before connecting the product to the driven machine. Connecting the product to an incorrect rota- tion direction may result in personal injury or equipment dam- age. • When the product is to run on its own without being connected to other devices, remove the key from the output shaft in ad- vance. - Page 13 [6] Coupling with Other Machines 6-2 Mounting a connecting element When installing a connecting element, be careful not to impact the shaft or apply an excessive amount of thrust load. Bearing damage or collar disengagement may be caused. Installation by shrink fit or shaft end thread engagement is recom- mended.
- Page 14 [6] Coupling with Other Machines (2) When using a chain/sprocket or gear coupling In the case of chain-based coupling, make sure that the tensioned chain angle is at the right angle to the shaft. Refer to the chain catalog or other appropriate information source to know the correct chain tension.
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Page 15: Operation
[7] Operation DANGER • Do not come close to or touch the rotating part (output shaft) while the unit is running. Entanglement may cause personal in- jury. CAUTION • Do not put fingers or foreign object into the opening of the re- ducer;... - Page 16 [7] Operation 7-2 Check During Operation Table 7-1 Check items during operation Is the case deformed due to the installa- tion surface not being completely flat? Is resonance observed due to the installa- Is there any abnormal tion surface not being sufficiently rigid? noise or vibration? •...
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Page 17: Daily Inspection And Maintenance
[8] Daily Inspection and Maintenance DANGER • Do not come close to or touch the rotating parts (output shaft etc.) while the unit is running. otherwise, loose clothing caught in these rotating parts may result in injury or death. CAUTION •... - Page 18 [8] Daily Inspection and Maintenance 8-1 Daily Inspection To ensure proper and continued optimum operation, use table1 to perform daily inspections. All of the answers should be "No." Table 8-1 Daily Inspection Inspection Item Details of Inspection Is there abnormal sound? Is there sudden Noise change in sound? Is vibration abnormally large? Does vibration...
- Page 19 [8] Daily Inspection and Maintenance 8-2 Maintenance of Main Unit • Oil seals have a life, and after long-term use there may be a de- crease in the seal effect due to natural deterioration and wear. Although the seal life greatly differs depending on the operating conditions and surrounding environment of the reducer, it is rec- ommended that the seal be replaced every 1 to 3 years.
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Page 20: Troubleshooting
[9] Troubleshooting If any abnormal condition is observed in or related to this unit, promptly remedy the situation by referring to Table 9-1. If the ab- normal condition still persists, contact our local subsidiary nearest to you. Table 9-1 Troubleshooting Condition Possible causes Control... -
Page 21: Structural Drawing
[10] Structure drawing 10-1 Structure drawing Figure 10-1 Single-reduction type (example: ANFX-PE15W) Table 10-1 Main components Part Part Description Description number number output flange O-ring Oil seal Joint cover Main bearing Oil seal Sun gear Input shaft bearing Planetary gear coupling Internal gear adapter plate... -
Page 22: Warranty
[11] Warranty The scope of warranty of our delivered products is limited only to what we manufactured. Warranty (period and contents) The warranty period for the Products shall be 18 months after the commencement of delivery or 18 months after the shipment of the Products from the seller’s works or 12 months from the Products coming into operation, whichever comes first. - Page 24 Gat No. 186, Raisoni Industrial Park, Alandi Markal Road, Fulgaon-Pune, Maharashtra, India TEL (91)96-0774-5353 Southeast Asia / Oceania Sumitomo (SHI) Cyclo Drive Asia Pacific Pte. Ltd. (SCA) 15 Kwong Min Road, Singapore 628718 TEL (65)6591-7800 FAX (65)6863-4238 China Sumitomo (SHI) Cyclo Drive China, Ltd. (SCT) 11F, SMEG Plaza, No.
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