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SubDrive1100/1500/2200
Connect IP 23
Owner's Manual

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Summary of Contents for Franklin Electric SubDrive1100 Connect IP 23

  • Page 1 SubDrive1100/1500/2200 Connect IP 23 Owner’s Manual...
  • Page 2: Before Getting Started

    Use SubDrive only with Franklin Electric 4-inch submersible motors as speci ed in this manual (see pg. 41-44). Use of this unit with any other Franklin Electric motor or with motors from other manufacturers may result in damage to both motor and electronics. In applications where water delivery is critical, a replacement pressure sensor and/or back-up system should be readily available if the drive fails to operate as intended.
  • Page 3: Table Of Contents

    Table of Contents Before Getting Started ............. 2 Declaration of Conformity .
  • Page 4: Declaration Of Conformity

    SubDrive Connect Declaration of Conformity Model No. Model Description 5870205153C SubDrive 1100 Connect IP23 5870205353C SubDrive 1500 Connect IP23 5870205453C SubDrive 2200 Connect IP23 E184902 MOTOR OVERLOAD PROTECTION NOTE: The drive electronics provide motor overload protection by preventing motor current from exceeding the maximum Service Factor Amps (SFA).
  • Page 5 SubDrive 1100, 1500, 2200 conform with the provisions of the Low Voltage Directive (LVD) 2014/35/EU, and the Electromagnetic and Compatibility Directive (EMC) 2014/30/EU. These drives are intended for use with Franklin Electric submersible motors within the nameplate ratings. The following harmonized standards and technical speci cations have been applied:...
  • Page 6 SubDrive Connect Refer to this Manufacturer's manual for details Tighten Terminals to 1.7 Nm (15 in-lbs) 1,7 Nm 15 in-lbs Motor Pump...
  • Page 7 SubDrive Connect Suitable For Use on Circuit Delivering Not More SUBDRIVE 230V AC Than 5000 RMS Symmetrical Amperes, 250 V Maximum. Caution - Dangerous Voltage - Risk of Electrical Shock. DEFAULT Underload Adjustment –+ UNDERLOAD Pressure Set Point Adjustment PRESSURE TRANSDUCER Protective Earth Conductor Caution...
  • Page 8 SubDrive Connect 230 VAC CU > 75°C Mains Connections: Use Copper Wire 75 °C, 300 VAC Minimum. 230 VAC CU > 75°C Mains Connections: Use Copper Wire 75 °C, 600 VAC Minimum. Steady Flow Single-Phase Output Setting Three-Phase Output Setting Brown Motor Wire Gray Motor Wire Black Motor Wire...
  • Page 9: Description

    Description and Features Description The Franklin Electric SubDrive is a variable frequency controller that uses advanced electronics to protect the motor and enhance the performance of standard pumps used in residential and light commercial water system applications. When used with Franklin Electric...
  • Page 10 SubDrive Connect Motor Soft Start Normally, when there is a demand for water, the SubDrive will be operating to accurately maintain system pressure. Whenever the SubDrive detects that water is being used, the controller always ramps up the motor speed while gradually increasing voltage, resulting in a cooler motor and lower start-up current compared to conventional water systems.
  • Page 11 Connect mobile app. Moisture / Wet Floor Sensor An additional input to support an optional Franklin Electric Moisture Sensor (often referred to as a Wet Floor Sensor ) has been added to the SubDrive Connect IP 23 drive family. When the system is equipped with a moisture sensor, the drive will stop pumping and indicate a speci c fault code when the sensor detects the presence of water.
  • Page 12: Replaceable Parts

    SubDrive Connect Duplex Alternator Built-In (App Only) The capability of the SubDrive Connect Duplex Alternator product has now been built into the SubDrive IP 23 product family. A communication cable connected between two (2) drives and the FE Connect mobile app are required to activate this feature. Adjustable Underload Off Time (App Only) The Underload O Time determines how long the drive will wait before attempting to run following an Underload event.
  • Page 13: In The Box

    Transducer Cable Installation Guide Strain Relief Fitting How it Works The Franklin Electric SubDrive is designed to be part of a system that consists of only four (4) components: Standard Pump and Franklin Electric Motor SubDrive Controller Small Pressure Tank (see Table 3, page 22)
  • Page 14: Special Consideration Emc

    PRE FITTED Line Filter Included within FEA Enclosure) EMC conformance to AS 61800-3 was attained using Franklin Electric Line Filter and shielded motor cable (30m / 100ft). Additional EMC mitigation for other installations may be necessary i.e. shielded motor cable to conform to local EMC requirements.
  • Page 15: Drive Display

    SubDrive Connect Drive Display Drive Running When the SubDrive unit is controlling the motor and pump, the display will be illuminated and the following information will be shown on the display: • System pressure (in bar) when using an analog pressure transducer. When displaying system pressure, the display will include a b su x to the numerical pressure reading to distinguish it from motor speed.
  • Page 16: Special Considerations For Outdoor Use

    SubDrive Connect Mount drive to a sturdy supporting structure (wall or back plate). 6" 15 cm Mount the drive as close Allow a 6" (15 cm) clearance around the drive for cooling. as possible to the service entrance panel. Use the holes and Service Entrance 6"...
  • Page 17: Wire Routing

    SubDrive Connect Wire Routing To ensure the best protection from interference with other devices, please observe the following precautions: DO NOT run input power and motor wires together. Separate input power and motor Separate by at least 20 cm (8") 8") wiring by at least 20 cm (8") Output lead to motor to...
  • Page 18 SubDrive Connect Service Entrance Panel 20 cm (8") min. 90º 20 cm (8") min. Cross over other branch circuits and house wiring at 90º. Service Entrance Panel Branch 3 Branch 2 Satellite/ Antenna wire Branch 1 20 cm (8") min. 20 cm (8") min.
  • Page 19: Grounding

    SubDrive Connect Grounding To ensure safety and performance, please observe the following grounding requirements: A dedicated output ground wire Ensure that a from the drive must be connected proper utility to the motor (motor wires and ground ground rod wires must be bundled together). is present &...
  • Page 20: Fuse/Circuit Breaker And Wire Sizing

    SubDrive Connect Service Entrance Panel Use the service entrance panel ground ONLY. Pump Motor DO NOT run ground wire separate. Motor ground wire MUST be bundled with motor wires. Fuse/Circuit Breaker and Wire Sizing The Listed fuse/Listed circuit breaker size and maximum allowable wire lengths for connection to the SubDrive are given in the following tables: Table 1: Circuit Breaker Sizing and Maximum Input Cable Lengths (in Meters) Based on a 3% voltage drop...
  • Page 21: Generator Sizing

    Improper splicing or damage to motor cable insulation may expose the conductor(s) to moisture and can produce motor cable failure. Generator Sizing Basic generator sizing for the Franklin Electric SubDrive system is 1.5 times the maximum input watts consumed by the drive, rounded up to the next normal-sized generator. Recommended minimum generator sizes: SubDrive1100 C = 3500 Watts (3.5 kW)
  • Page 22: Tank And Pipe Sizing

    SubDrive Connect Tank and Pipe Sizing The SubDrive needs only a small pressure tank to maintain constant pressure. (See table 3. below for recommended tank size.) For pumps rated 45 lpm (12 gpm) or more, a slightly larger tank is recommended for optimum pressure regulation. The SubDrive can also use an existing tank with a much larger capacity.
  • Page 23: Pump Sizing And Performance

    The SubDrive1100 is capable of use with 0.55 kW (3/4 hp) pumps that are mounted to 1.1 kW (1.5 hp) Franklin Electric three-phase motors. In general, the SubDrive1100 will enhance the performance of a 0.55 kW (3/4 hp) pump to a similar or better performance than a conventional 1.1 kW (1.5 hp) pump of the same ow rating (pump series).
  • Page 24: Subdrive1500 (Eu Only )

    The SubDrive1500 is capable of use with 0.75 kW (1.0 hp) pumps that are mounted to 1.5 kW (2.0 hp) Franklin Electric three-phase motors. In general, the SubDrive1500 will enhance the performance of a 0.75 kW (1.0 hp) pump to a similar or better performance than a conventional 1.5 kW (2.0 hp) pump of the same ow rating (pump series).
  • Page 25: Subdrive2200

    The SubDrive2200 is capable of use with 1.1 kW (1.5 hp) pumps that are mounted to 2.2 kW (3.0 hp) Franklin Electric three-phase motors. In general, the SubDrive2200 will enhance the performance of a 1.1 kW (1.5 hp) pump to a similar or better performance than a conventional 2.2 kW (3.0 hp) pump of the same ow rating (pump series).
  • Page 26: Monodrive & Monodrivext Functionality

    SubDrive Connect SubDrive1100 - MonoDrive Functionality The MonoDrive is designed to convert a conventional (60 Hz) 0.37 kW (1/2 hp), 0.55kW (3/4 hp) or 0.75kW (1.0 hp) pump system to a variable speed constant pressure system by simply replacing the 3-wire control box and pressure switch. Maximum pump output using the MonoDrive is similar to the performance achieved using a conventional control box.
  • Page 27: Installation Procedure

    SubDrive Connect Installation Procedure Drive Mounting The SubDrive unit should be mounted on a surface or backplate no smaller than the outer controller dimensions in order to maintain the IP 23 rating. The controller must be mounted at least 46 cm (18") o the ground. The controller is mounted using the hanging tab on the top side of the enclosure, as well as two (2) additional mounting holes on the back side of the controller.
  • Page 28: Drive Wiring

    SubDrive Connect Drive Wiring WARNING Serious or fatal electrical shock may result from failure to connect the motor, the SubDrive, metal plumbing, and all other metal near the motor or cable to the power supply ground terminal using wire no smaller than motor cable wires. To reduce risk of electrical shock, disconnect power before working on or around the water system.
  • Page 29 SubDrive Connect CAUTION For retro t application, make sure to check integrity of power and motor leads. This requires measuring the insulation resistance with the suitable megohmmeter. * See AIM Manual for speci cations. 6. Feed the 230 VAC power leads through the larger opening on the bottom left side R104 R100...
  • Page 30 Franklin Electric distributor. Low capacitance cable must be used if the pressure sensor is being connected with cable not supplied by Franklin Electric. Cable length longer than 30 meters (100 feet) should not be used as it can cause the drive to operate incorrectly. (See Accessories section on page 39 for details.)
  • Page 31 SubDrive Connect Auxiliary Input The AUX IN terminal supports a dry-contact 24 VDC digital input to control the SubDrive unit. This terminal can be wired using the internal 24 VDC supply or an external 24 VDC supply. When using an external 24 VDC supply, the signal common of the external supply must be connected to the AUX INPUT (-) terminal of the SubDrive controller.
  • Page 32: Drive Con Guration

    SubDrive Connect Drive Configuration CAUTION Serious or fatal electrical shock may result from contact with internal electrical components. DO NOT, under any circumstances, attempt to modify DIP switch settings until power has been removed and 5 minutes have passed for internal voltages to discharge! Power must be removed for DIP switch setting to take e ect.
  • Page 33: Pressure Sensor Selection

    SubDrive Connect kW Values MOTOR (kW) PUMP (kW) SELECT ONE SELECT ONE 0,37 0,55 0,75 1,1 1,5 0,37 0,55 0,75 1,1 1,5 XDCR - - - F1 F2 F3 F5 F6 F7 F24 DISPLAY Over- Invalid Running Running Running Idle Motor Under Locked...
  • Page 34: Underload Sensitivity

    SubDrive Connect NOTE: This knob is only compatible with the default 4-20mA 10 bar analog pressure transducer. If using an analog pressure transducer with a di erent range, the FE Connect DIP switch (DIP Switch 1 Position 1) must be in the ON/UP position and the Pressure Transducer Type, Pressure Transducer Range, and Pressure Setpoint parameters must be con gured using the FE Connect mobile app.
  • Page 35: Steady Flow Selection

    SubDrive Connect Underload Sensitivity R106 Potentiometer R21 R34 R35 R56R66 UNDERLOAD 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 PRESSURE SET POINT Underload Sensitivity: Shallow Set If the pump is installed in an extremely shallow (i.e. artesian) well and the system continues to trip, then the Underload Potentiometer (Pot) will need to be adjusted counter-clockwise to a lower sensitivity setting.
  • Page 36: Advanced Setup (Wi-Fi/Fe Connect Mobile App)

    SubDrive Connect WARNING Serious or fatal electrical shock may result from contact with internal electrical components. DO NOT, under any circumstances, attempt to modify DIP switch settings until power has been removed and 5 minutes have passed for internal voltages to discharge! Power must be removed for DIP switch setting to take e ect.
  • Page 37: Accessing The Drive

    SubDrive Connect Accessing the Drive After making a successful connection to the drive, launch the FE Connect mobile app. The FE Connect mobile app can be downloaded from the Apple App Store or Google Play depending on the device being used. Set-up The Set-up screen allows for the set-up of additional features of the drive including: •...
  • Page 38 SubDrive Connect Duplex Alternator: Con guration SubDrive Connect models support the Duplex Alternator functionality built-in. This function requires an appropriate communication cable to be installed between two SubDrive Connect units. Default: Standalone (controllers will operate independently) Before the Duplex Alternator function will operate, each drive must be con gured individually using the FE Connect app.
  • Page 39: Monitoring

    This can be set as either Fault with High or Fault with Low. The Fault with High condition supports the Franklin Electric Moisture Sensor device. The Fault with Low condition can be used with other unpowered AUX In dry contact switched input devices.
  • Page 40: Accessories

    SubDrive Connect Accessories Accessory Detail Used with Part Number SD1100/1500/2200 - 6 bar 226905905 4-20mA analog pressure transducer used with "C" Analog Pressure Transducer SD1100/1500/2200 - 10 bar 226905906 models (includes 3 m / 10 ft cable) SD1100/1500/2200 - 16 bar 226905907 SD1100/1500/2200 - 3 226910901...
  • Page 41: Speci Cations - Single Phase Operation

    SubDrive Connect Specifications – Single Phase Operation SubDrive1100 SubDrive1500/2200 Model No. IP 23 (indoor/outdoor) 5870205153C 5870205353C / 5870205453C Voltage 208/230 VAC from TN Electrical System 208/230 VAC from TN Electrical System Phase In Single-Phase Single-Phase Frequency 50/60 Hz 50/60 Hz Current (max) 11 A 16 A...
  • Page 42: Speci Cations - Subdrive1100

    SubDrive Connect Specifications – SubDrive1100 SubDrive1100 - Three Phase Motors Model No. IP 23 (indoor/outdoor) 5870205153C Voltage 208/230 VAC from TN Electrical System Phase In Single-Phase Frequency 50/60 Hz Current (max) 12 A Input from Power Source Power Factor ~ 0.95 Power (idle)* Power (max) 2.5 kW...
  • Page 43: Speci Cations - Subdrive1500 (Eu Only)

    SubDrive Connect Specifications – SubDrive1500 SubDrive1500 - Three Phase Motors Model No. IP 23 (indoor/outdoor) 5870205353C Voltage 208/230 VAC from TN Electrical System Phase In Single-Phase Frequency 50/60 Hz Input from Current (max) 19 A Power Source Power Factor ~ 0.95 Power (idle)* Power (max) 4.2 kW...
  • Page 44: Speci Cations - Subdrive2200

    SubDrive Connect Specifications – SubDrive2200 SubDrive2200 - Three Phase Motors Model No. IP 23 (indoor/outdoor) 5870205453C Voltage 208/230 VAC from TN Electrical System Phase In Single-Phase Frequency 50/60 Hz Input from Current (max) 23 A Power Source Power Factor ~ 0.95 Power (idle)* Power (max) 4.2 kW...
  • Page 45: Diagnostic Fault Codes

    - Check incoming power connections and correct or tighten if necessary - Internal voltage too high - If line voltage is stable and measured below 260 VAC and problem persists, contact your Franklin Electric Service Personnel Power down, disconnect leads to the motor and power up the SubDrive: - If the SubDrive does not give an “open phase”...
  • Page 46 GROUND FAULT - Check motor cable insulation resistance with megger (while not connected to drive). Replace motor cable if needed. - Phase to ground short - Contact your Franklin Electric Service Personnel INVERTER TEMPERATURE - Internal temperature sensor is malfunctioning SENSOR FAULT - If problem persists, unit may require replacement.
  • Page 47: Subdrive Troubleshooting

    TROUBLESHOOTING QUICK REFERENCE GUIDE SUBDRIVE TROUBLESHOOTING CONDITION INDICATOR LIGHTS POSSIBLE CAUSE CORRECTIVE ACTION - No supply voltage present - Verify cable connection between main control board and display board NONE - Display board cable disconnected or loose - If correct voltage is present, replace drive - Verify water pressure is below system set point - If Pressure Input Board break-away tab is removed, ensure auxiliary device is connected and closed circuit...
  • Page 48 TROUBLESHOOTING QUICK REFERENCE GUIDE SUBDRIVE TROUBLESHOOTING CONDITION INDICATOR LIGHTS POSSIBLE CAUSE CORRECTIVE ACTION - Adjust pressure sensor, check pump rotation - Pressure sensor setting, pump rotation, GREEN - Check frequency at max flow, check max pressure LOW PRESSURE pump sizing MOTOR FREQUENCY ON DISPLAY - High ambient and/or drive temperature will cause drive to foldback power and run with reduced - High temperature...
  • Page 49: Limited Warranty

    STANDARD LIMITED WARRANTY Franklin Electric Australia ( Franklin Electric ) warrants that its product will be free from defects in workmanship and material on delivery, and consistently usable with samples previously published or agreed with the Purchaser; this warranty is given for the period of one year from the date of installation but in any event no longer than for three years from the date of manufacture.
  • Page 50 NOTES: _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________...
  • Page 51 NOTES: _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________...
  • Page 52 Franklin Electric (Aust) Pty Ltd. 106-110 Micro Circuit Dandenong South, VIC 3175 Tel: +61 3 9799 5000 www.franklinwater.com.au...

This manual is also suitable for:

Subdrive1500 connect ip 23Subdrive2200 connect ip 23

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