Related Manuals for Pepperl+Fuchs PHA-F200-R3 Series
Summary of Contents for Pepperl+Fuchs PHA-F200-R3 Series
- Page 1 FACTORY AUTOMATION MANUAL PHA...-F200*-R3* Vision Sensor for Rack Fine Positioning...
- Page 2 PHA...-F200*-R3* With regard to the supply of products, the current issue of the following document is applicable: The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...
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Page 3: Table Of Contents
PHA...-F200*-R3* Contents 1 Introduction................. 5 2 Declaration of Conformity ..........6 3 Safety................... 7 Symbols Relevant to Safety ................7 Intended Use ....................7 General Safety Instructions ................7 4 Product Description ............8 Vision Sensor for Rack Fine Positioning — Use and Applications....8 Displays and Controls ...................9 Interfaces and Connections ................ - Page 4 PHA...-F200*-R3* Contents 8 Maintenance and Repair..........36 Maintenance ....................36 Repair ......................36 9 Troubleshooting ............... 37 What to Do in the Event of an Error ............37...
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Page 5: Introduction
PHA...-F200*-R3* Introduction Introduction Congratulations You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops, produces and distributes electronic sensors and interface modules for the market of automation technology on a worldwide scale. Symbols used The following symbols are used in this manual: Note! This symbol draws your attention to important information. -
Page 6: Declaration Of Conformity
This product was developed and manufactured under observance of the applicable European standards and guidelines. Note! A declaration of conformity can be requested from the manufacturer. The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a certified quality assurance system that conforms to ISO 9001. ISO9001... -
Page 7: Safety
User modification and or repair are dangerous and will void the warranty and exclude the manufacturer from any liability. If serious faults occur, stop using the device. Secure the device against inadvertent operation. In the event of repairs, return the device to your local Pepperl+Fuchs representative or sales office. -
Page 8: Product Description
Product Description Vision Sensor for Rack Fine Positioning — Use and Applications The PHA*...-F200* Vision Sensor for rack fine positioning from Pepperl+Fuchs facilitates fast and simple positioning of stock feeders. The Vision Sensor detects circular holes in the rack structure and determines their position deviation in the X and Y directions relative to the target position. -
Page 9: Displays And Controls
PHA...-F200*-R3* Product Description Displays and Controls The Vision Sensor unit has 7 LED indicators on the top that provide information on the various statuses of the device. Figure 4.2 Indication operating side +X position LED yellow. Indicates wether the sensor is within the tolerance range. -X position LED yellow. - Page 10 PHA...-F200*-R3* Product Description Figure 4.3 Displays on the camera side 1. Camera 2. Infrared illumination LEDs 3. -X position Red LED. Indicates whether the sensor is within the tolerance range. 4. -Y position Red LED. Indicates whether the sensor is within the tolerance range. 5.
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Page 11: Interfaces And Connections
PHA...-F200*-R3* Product Description Interfaces and Connections The device includes the following connections: Figure 4.5 Device connections LAN (service interface, 4-pin M12 socket, D-coded) RS422 connection (PLC, 5-pin M12 socket) 24 VDC + IO (power supply, inputs and outputs, 8-pin M12 connector) Service interface There is a 4-pin M12 socket on the side of the housing for connecting a PC. - Page 12 PHA...-F200*-R3* Product Description RS 422 There is a 5-pin M12 socket on the side of the housing for connecting to the PLC. The following diagram shows the pin assignment: Figure 4.7 RS 422 connection layout 24 VDC + IO (power supply, inputs and outputs) There is an 8-pin M12 connector on the side of the housing to connect the power supply and the inputs and outputs.
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Page 13: Scope Of Delivery
PHA...-F200*-R3* Product Description Scope of Delivery PHA* Appropriate mounting hardware, cables, and other information can be found in the Accessories section and at http://www.pepperl-fuchs.com. Accessories Various accessories are available. 4.5.1 Power Supply Use the following double-ended cordset to connect the power supply, inputs, and outputs to the sensor. -
Page 14: Network Cable
PHA...-F200*-R3* Product Description 4.5.2 Network Cable The sensor is connected to the network using an M12 plug. Designation Description V45-G RJ45 network plug, field attachable V1S-G M12 plug, 4-pin, field attachable V1SD-G-2M-PUR- Cordset, RJ45 network plug with M12 plug, crossed, 4-pin ABG-V45X-G V1SD-G-2M-PUR- Cordset, RJ45 network plug with M12 plug, 4-pin... -
Page 15: Installation
2. Check that all items are present and correct based on your order and the shipping documents. If you have any questions, please contact Pepperl+Fuchs. 3. Keep the original packing material in case you need to store or ship the unit at a later time. - Page 16 PHA...-F200*-R3* Installation Housing variant: PHA*-F200-* 38.5 14.5 Housing variant: PHA*-F200A-* 94.5 M6 x 9 (4x) The surface must be level to prevent the housing from becoming distorted when the fittings are tightened. We advise securing the screws with spring disks in order to prevent the sensor becoming misaligned.
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Page 17: Connecting The Sensor
PHA...-F200*-R3* Installation Connecting the Sensor Connecting the Supply Voltage To supply voltage to the sensor, proceed as follows: 1. Plug the 8-pin M12 socket into the 24 VDC + IO connector on the side of the housing. . 2. Screw the cap nut onto the connector as far as it will go. This ensures that the power cable cannot be pulled out accidentally. -
Page 18: Commissioning
PHA...-F200*-R3* Commissioning Commissioning Sensor Functionality The PHA...-F200* Vision Sensor detects circular holes in the rack structure and determines their position deviation from the target position. The Vision Sensor operates in two dimensions: X and Y. X is the horizontal direction and Y the vertical direction. - Page 19 PHA...-F200*-R3* Commissioning Capture Range The capture range is the area in the camera's line of vision, within which the Vision Sensor can detect a hole. The hole diameter should be 10 % to 15 % of the capture range width. Zero Position and Relative Position The actions to place an object (e.g., a pallet) in storage or remove an object from storage are controlled via the zero position (ZP) and relative position (RP).
- Page 20 PHA...-F200*-R3* Commissioning Zero position (ZP) Figure 6.3 = index hole = pallet = sensor The zero position moves the target position relative to the center point of the detection/capture range Downward if a positive vertical value is entered. To the left if a positive horizontal value is entered.
- Page 21 PHA...-F200*-R3* Commissioning Relative position (RP) Figure 6.4 = index hole = pallet = sensor The relative position is activated if a signal is present at input 2. The relative position moves the target position relative to the center point of the detection/capture range Upward if a positive vertical value is entered.
- Page 22 PHA...-F200*-R3* Commissioning Starting position Vision Configurator C a p t u r e r a n g e H o l e Zero position Horizontal Vertictal Relative position Horizontal Vertictal Figure 6.5 If you enter a relative position of less than 40 mm, the target position moves near to the edge of the detection/capture range during storage.
- Page 23 PHA...-F200*-R3* Commissioning Zero position ZP -20 mm Vision Configurator C a p t u r e r a n g e H o l e Zero position Horizontal Vertictal Relative position Horizontal Vertictal Figure 6.7 Change the relative position from -40 mm to -20 mm. If the relative position is activated by a signal being sent to input 2, the target position shifts downward by 20 mm from the center point.
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Page 24: Operating Modes
PHA...-F200*-R3* Commissioning Tolerance Range The sensor provides the four digital switching outputs -X, +X, -Y, +Y as an LED display. The target position is located within a rectangular tolerance range. The switching outputs are operated as follows, depending on the X and Y deviations. X-direction within tolerance Y-direction within tolerance X too large... -
Page 25: Communication Via The Rs-422 Interface
PHA...-F200*-R3* Commissioning Communication via the RS-422 Interface During operation, the controller and reader communicate via ASCII telegrams and the RS422 interface. The cabling is terminated as standard (220 Ohm). The software can be used to configure this standard setting, as well as the standard address 0 (0...7), and the baud rate, which is preconfigured to 115,200 bps (9600 bps, 19,200 bps, 38,400 bps, 57,600 bps, 115,200 bps, 230,400 bps). -
Page 26: Response Telegrams
PHA...-F200*-R3* Commissioning The bit assignment is as follows: Data request disconnected (cycle stop on) Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 1 Parity Byte 2 Parity Data request connected (cycle stop off) Bit 8 Bit 7 Bit 6... -
Page 27: Warning And Error Codes
PHA...-F200*-R3* Commissioning Meaning of Bits Parity Even A0-A2 Sensor address Warning Warning detected No Pos. No drill hole found Error Error detected X +/- Sign bit for X: 0=positive, 1=negative X position in µm Y +/- Sign bit for Y: 0=positive, 1=negative Y position in µm Distance in mm Counter 0...99... -
Page 28: Timing Charts
PHA...-F200*-R3* Commissioning Bit no. Name Description Cause Bit 0 Timeout Evaluation time has Severely dented metal, hole exceeded upper limit not visible, plus all causes listed below Bit 1 Contour Contour value of hole is bad Bad drilling, dirty metal Bit 2 Shape Shape value of bore is bad... -
Page 29: Operation
PHA...-F200*-R3* Operation Operation PHA* Vision Configurator Menu Structure 7.1.1 Connecting the Service Interface Establishing a local connection To connect the LAN service interface to a PC, proceed as follows: 1. Use a network cable that has an RJ45 network connector on one side and a 4- pin M12 plug on the other. -
Page 30: Structure Of The Application Window
PHA...-F200*-R3* Operation 7.1.2 Structure of the Application Window The application screen opens after you log in. Figure 7.1 The application screen - default user The software is designed to be similar to most Windows applications. Designation Function Title bar Displays the software designation Contains the Minimize/Maximize/Close buttons Menu bar Displays all the menus in the program... -
Page 31: Menu Bar
PHA...-F200*-R3* Operation Designation Function Configuration Window Contains the sensor-specific parameters that you can enter Toolbar Contains icon buttons as an extension to the menu Results area Displays results from the sensor A varying number of tabs can be displayed depending on which sensor is connected. Typical tabs are: "Image View"... -
Page 32: Configuration Window
PHA...-F200*-R3* Operation 7.1.4 Configuration Window Various parameters are specified in the configuration window. The individual parameters depend on the current authorization level and not all parameters are always visible. Depending on the parameters set, some fields will be grayed out. Configuration Window Position Hole Menu Item Application Figure 7.3 Configuration Window General Tab —... - Page 33 PHA...-F200*-R3* Operation Designation Function Zero Position In the "Zero Position" field, you can set the horizontal and vertical shift for the target position relative to the center point. Relative Position In the "Relative Position" field, you can set the horizontal and vertical relative position relative to the center point.
- Page 34 PHA...-F200*-R3* Maintenance and Repair Maintenance and Repair Maintenance The cable is maintenance-free. To get the best possible performance out of your device, keep the optical unit on the device clean and clean it when necessary. Observe the following instructions when cleaning: Do not touch the optical unit with your fingers.
- Page 35 PHA...-F200*-R3* Troubleshooting Troubleshooting What to Do in the Event of an Error Before you have the device repaired, take the following actions: Test the equipment according to the checklist below. Contact our Service Center in order to localize the problem. Checklist Fault Cause...
- Page 36 Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. Company Registration No. 199003130E Singapore 139942 Tel. +65 67799091 E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to modifications Copyright PEPPERL+FUCHS • Printed in Germany TDOCT-5387ENG 09/2016...
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