Foreword Pos : 1 /BA/Konfor mitäts er kl ärungen/Vors ätz e/X-Disc 6200 @ 12\mod_1224571468937_78.doc @ 151221 EC Declaration of Conformity Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility,...
Pos : 6.2 /BA/Vor wort/Vorsätz e/Verehrter Kunde Dir ekt-Schnei dwer k @ 12\mod_1224571818703_78.doc @ 151266 Dear Customer! By purchasing the direct cutting system, you have acquired a quality product made by KRONE. We are grateful for the confidence you have invested in us in buying this machine.
Pos : 8.3 /BA/Ei nleitung/Vorsätze/Ver wendungsz wec k X-Disc 6200 @ 12\mod_1224572231328_78.doc @ 151355 The direct cutting system of the X-Disc 6200 series is a front attachment unit specially for the KRONE forage harvester BiG X. It is used to cut crops growing on the ground (except maize).
We reserve the right to make design changes at any time and without notification of reasons. Pos : 8.14 /BA/Einl eitung/T ec hnis che D aten/Vorsätz e/X-Disc 6200 @ 12\mod_1224575736234_78.doc @ 151501 Type...
Safety Pos : 10.1 /Übersc hriften/Übersc hriften 1/P-T/Sicherheit @ 0\mod_1195566748646_78.doc @ 635 Safety Pos : 10.2 /BA/Sicher heit/Kennz eic hnung von Hi nweis en in der Betriebsanlei tung Ei nführ ungstext @ 0\mod_1195637804826_78.doc @ 1098 Identifying Symbols in the Operating Instructions The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign: Pos : 10.3 /BA/Sicher heit/Kennz eic hnung der Gefahr enhi nweis e @ 28\mod_1250244370070_78.doc @ 274714...
Safety Pos : 10.6.1 /BA/Sicherheit/Personalqualifi kati on und-Sc hul ung @ 0\mod_1195639383185_78.doc @ 1136 Personnel Qualification and Training Fehler! Textmarke nicht definiert. 3.2.1 The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel.
Safety Pos : 10.6.5 /BA/Sicherheit/Sic her hei ts- und U nfall ver hütungs-Vorschriften X-Disc 6200 @ 12\mod_1224577350375_78.doc @ 151547 Safety Instructions and Accident Prevention Regulations Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions! The attached warning and safety signs provide important information for safe operation.
Observe all additional information related to safety in the operating instructions for the forage harvester. Pos : 10.6.6 /BA/Sicherheit/Angebaute Ger äte/Ger äte angebaut X-Disc 6200 @ 12\mod_1224577829718_78.doc @ 151569 Attached devices Special care is required when coupling and uncoupling the cutting system onto or from the forage harvester! The cutting system may only be attached to the forage harvester for which it is intended.
Safety Pos : 10.6.8 /BA/Sicherheit/Zapfwellenbetri eb Vorsätz e/F eldhäc ksler @ 13\mod_1225450981661_78.doc @ 156341 PTO Operation Use only PTO shafts specified by the manufacturer! The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)! Make sure that the required tube covers are in place for PTO shafts in transport and working position!
Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts! Pos : 10.6.12 /BA/Sic herheit/Wartung/Wartung Z usatz Schneidwekz eug e @ 12\mod_1224578273531_78.doc @ 151591 When replacing working tools with cutting edges, use suitable tools and gloves! Pos : 10.6.13 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
Safety Pos : 10.6.14 /BA/Sic herheit/Eigenmäc htiger U mbau und Ers atz teil hers tell ung @ 1\mod_1201937705539_78.doc @ 55745 Unauthorised Conversion/Modification and Spare Parts Production Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer.
Pos : 10.8 /BA/Sicher heit/Vorsätz e/Sic herheit Einführung Vors atzger ät @ 26\mod_1245821529038_78.doc @ 264095 Introduction The KRONE-attachment is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability.
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Safety Before starting the machine, The PTO speed must not exceed 750 rpm! read and observe the operating instructions and 750/ safety instructions. MAX. 27 000 166 1 Order No. 27 000 166 1 (1x) Order no. 939 471-1 (1x) 3) Order No.
Safety Pos : 10.13 /Ü berschriften/Ü berschriften 2/K-O/Lage der allgemeinen Hinweisaufkl eber an der M asc hine @ 0\mod_1195635067920_78.doc @ 1039 3.11 Position of the General Information Labels on the Machine Pos : 10.14 /BA/Sic herheit/Aufkleber/Vors ätz e/Hinweis aufkleber X-Disc @ 12\mod_1224580031890_78.doc @ 151755 GPS00006_1 Fig.
Pos : 12.8 /Übersc hriften/Übersc hriften 2/A-E/Anbau an den F eldhäc ksler @ 13\mod_1225451434551_78.doc @ 156364 Attachment to the forage harvester Pos : 12.9 /BA/Inbetriebnahme/Vorsätze/X-Disc 6200/Adapterrahmen/Hi nweis Anbau nur für KRON E-F eldhäc ksler Big X @ 12\mod_1224669316688_78.doc @ 152528 Note The KRONE direct cutting system X-Disc is specially designed for attachment to the KRONE forage harvester Big X.
When attaching the machine for the first time and whenever changing the forage harvester, the adapter frame must be adjusted. Pos : 12.13 /BA/Inbetri ebnahme/Vors ätz e/X-Disc 6200/Adapterr ahmen/Hinweis Eins tell ung en am Adapterrahmen r echts und li nks glei ch ausfüren @ 12\mod_1224676449547_78.doc @ 152655 Note Make the adjustment equally on the right and left of the adapter frame.
Effect: Danger to life or serious injuries. When making the coupling, ensure there is no one between the forage harvester and the machine. Pos : 12.26 /BA/Inbetri ebnahme/Vors ätz e/X-Disc 6200/Ankuppeln/Ankuppeln Bild T1 X-Disc 6200 @ 12\mod_1224679223094_78.doc @ 152830 GPS00010 Fig. 8: Pos : 12.27 /BA/Inbetri ebnahme/Vors ätz e/X-Disc 6200/Ankuppeln/Ankuppeln T 1 X-Disc 6200 @ 12\mod_1224679263125_78.doc @ 152851...
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Swing the locking lever (3) to the rear and engage it on the locking pin (4), secure with spring cotter pin (2). Pos : 12.31 /BA/Inbetri ebnahme/Vors ätz e/X-Disc 6200/Ankuppeln/Hinweis korrektes Ei nhaken pr üfen @ 12\mod_1224679725172_78.doc @ 152914 Note Check that the pendulum frame hooks correctly into the holding bolts (1) and the locking hooks on both sides.
Start-up Pos : 12.36 /BA/Inbetri ebnahme/Vors ätz e/Sc hneidwer k ausrichten @ 12\mod_1224681581828_78.doc @ 153020 4.2.4 Aligning the Cutting System GPS00019 Fig. 11: Note When attaching the cutting system for the first time and whenever chaging the forage harvester, the cutting system must be aligned. The cutting system (1) must be aligned horizontally to the forage harvester.
Driving and Transport Pos : 14.1 /Übersc hriften/Übersc hriften 1/F-J/F ahr en und Trans port @ 0\mod_1196330049217_78.doc @ 6553 Driving and Transport Pos : 14.2 /BA/Sicher heit/Fahren und Transport/Mitfahr en Str aß enfahrt/Gefahr Straß enfahrt, Mitfahren X-Disc @ 12\mod_1224685018297_78.doc @ 153062 DANGER! –...
Operation Pos : 16.1 /Übersc hriften/Übersc hriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.doc @ 34825 Operation Pos : 16.2 /Übersc hriften/Übersc hriften 2/U-Z/Von Trans port in Ar beitsstellung @ 2\mod_1202466185276_78.doc @ 59662 From transport into working position Pos : 16.3 /BA/Sicher heit/Gefahr enhinweis e/Vors ätz e/Absenken des Vorsatzes @ 15\mod_1232708075710_78.doc @ 176250 Danger! - Lowering the machine into working position Effect: Danger to life, injuries or damage to the machine.
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Operation Pos : 16.6 /BA/Bedi enung /Vors ätz e/Schneidwer k/F ahr en im Vorgewende @ 12\mod_1224741235185_78.doc @ 153217 Driving in Headland Position: • Set lifting height to 40 cm via the display on the forage harvester (see operating instructions for the forage harvester, chapter entitled "Lifting gear" - setting and securing lifting height for the headland position).
When detaching the machine, do not walk between the forage harvester and the machine! Pos : 16.12 /BA/Bedienung /Vorsätze/Sc hnei dwer k/Abbau T 1 Bild X-Disc 6200 @ 12\mod_1224743185404_78.doc @ 153325 Fig. 13: Pos : 16.13 /BA/Bedienung /Vorsätze/Sc hnei dwer k/Abbau T 1 X-Disc 6200 @ 12\mod_1224743384216_78.doc @ 153346 •...
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Operation Pos : 16.15 /BA/Bedienung /Vorsätze/Sc hnei dwer k/Abbau T 2 Bild X-Disc 6200 @ 12\mod_1224744073373_78.doc @ 153367 GPS00017 Fig. 14: Pos : 16.16 /BA/Bedienung /Vorsätze/Sc hnei dwer k/Abbau T 2 X-Disc 6200 @ 12\mod_1224744163748_78.doc @ 153389 • Pull the joint fork (5) off the drive journal (6) of the main angular gearbox.
Maintenance Pos : 20.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.doc @ 36685 Maintenance Pos : 20.2 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 Special Safety Instructions Pos : 20.3 /BA/Sicher heit/Vorsätz e/Reparatur-,War tungs- und R einigungsar beiten Erweiterung Messerteller @ 12\mod_1224846225151_78.doc @ 153983 Danger! - When performing repair, maintenance or cleaning work or when making technical modifications to the machine, drive elements may start moving (caution: cutting discs continue to run).
Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability • Use only authentic KRONE spare parts and accessories authorised by the manufacturer. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.
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Maintenance Pos : 20.11 /BA/Diese Seite ist bewusst freigel ass en wor den. @ 1\mod_1201783680373_78.doc @ 54443 This page has been left blank deliberately!! Pos : 20.12 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
Maintenance Pos : 20.13 /BA/Wartung/Drehmomente / Anzugs momente/Dr ehmomente @ 14\mod_1227524875870_78.doc @ 169435 Torques A = Thread size Tightening torque M is stated in Nm (The stability class can be seen on the head of the (unless otherwise indicated). screw.) 5.6 6.8 10.9 12.9 MA (Nm)
Maintenance Pos : 20.17 /BA/Wartung/Drehmomente / Anzugs momente/Dr ehmomente über Innens ec hs kant @ 14\mod_1227525062214_78.doc @ 169458 Torques (Countersunk Screws) A = Thread size Tightening torque M is stated in Nm (The stability class can be seen on the head of the (unless otherwise indicated).
Maintenance Pos : 20.33.1 /Ü berschriften/Ü berschriften 2/K-O/Kontr olle der Mähkling en und Messer hal ter ung @ 0\mod_1197265641329_78.doc @ 16323 8.10 Checking the Cutter Blades and Blade Holder Pos : 20.33.2 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Fehlende und besc hädigte M ähkli ngen und M ähkli ngenhalterungen @ 0\mod_1197265722813_78.doc @ 16342 Warning! - Missing and damaged cutter blades and cutter blade retainers.
Maintenance Pos : 20.33.8 /BA/Wartung/Mähwerke/M ess ersc hraubversc hluss @ 0\mod_1197267907375_78.doc @ 16425 8.10.2 Blade screw connection Danger! - Insufficient thickness of material on the retaining bolts. Effect: Danger to life or serious injuries. • At every blade changing check the thickness of the holding bolts material. •...
Maintenance Pos : 20.33.10 /BA/Wartung/M ähwer ke/M ess erschnellversc hlus s @ 0\mod_1197268087875_78.doc @ 16444 8.10.3 Blade Quick-Fit Device Danger! - Insufficient thickness of material on the retaining bolts. Effect: Danger to life or serious injuries. • At every blade changing check the thickness of the holding bolts material. •...
The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point. EC 225 0 Fig. 24 Note Use only original Krone spare parts to replace the leaf springs. Pos : 20.33.13 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165...
In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded. EC-0-211 Fig. 25 Note The cutting discs or drums must be replaced by Original Krone spare parts only. Pos : 20.33.15 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165...
Fig. 26 Note If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts . Pos : 20.33.17 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165...
Maintenance Pos : 20.33.28 /BA/Wartung/M ähwer ke/Stoß kanten erneuern @ 0\mod_1197271320468_78.doc @ 16636 8.12 Replacing the linings Caution! - If the linings are checked irregularly. Effect: Damage to the machine • Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary! •...
Maintenance Pos : 20.35.8 /Ü berschriften/Ü berschriften 3/K-O/N ac h dem Absc her en @ 24\mod_1240561884963_78.doc @ 241027 8.13.1 After Shearing Off Pos : 20.35.9 /BA/Wartung/Mähwerke/Sc hersic herung/Nac h dem Absc heren Eas yCut Achtung @ 24\mod_1240563330010_78.doc @ 241077 Caution! - Correct installation position of the bearing housing not observed. Effect: Damage to the machine •...
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• Remove the hub (1). • Remove the damaged shear pins (3). • Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts. • Fill the space above the bearing with grease (c). • Place the hub on the pinion shaft.
All other safety instructions must also be followed to avoid injuries and accidents. Pos : 20.37.4 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwell e @ 0\mod_1199781879794_78.doc @ 34542 PTO shaft Pos : 20.37.5 /BA/Wartung/Vorsätz e/Absc hmier en Gelenkwellen X-Disc 6200 @ 12\mod_1224840602416_78.doc @ 153895 100 h 250 h...
Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.
Before the Start of the New Season Pos : 22.4 /Übersc hriften/Übersc hriften 1/U-Z/Vor Beginn der neuen Sais on @ 4\mod_1211272647559_78.doc @ 82867 Before the Start of the New Season Pos : 22.5 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 11.1 Special Safety Instructions Pos : 22.6 /BA/Sicher heit/Gefahr enhinweis e/Vors ätz e/Gefahr Wartung allgemei n Vors ätz e/F eldhäc ksler (Mess erteller) @ 13\mod_1225453555895_78.doc @ 156385...
Before the Start of the New Season Pos : 22.9 /Übersc hriften/Übersc hriften 2/P-T/Probel auf @ 0\mod_1196782963921_78.doc @ 14908 11.2 Test run. Pos : 22.10 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/Probelauf Einzahl mit Begriff Maschi ne Auf Boden aufliegt @ 13\mod_1225454023333_78.doc @ 156407 Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.
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Maintenance – lubrication chart ......58 Abrasion Limit ............. 49 Affixing the Adhesive Safety and Information Oil Level Check and Oil Change Intervals Labels ............. 19 (Gearboxes) ........... 38 After Shearing Off ..........56 Oil level check and oil change on the cutter bar 42 Aligning the Cutter Bar ........
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Unauthorised Conversion/Modification and Spare Working position ..........28 Parts Production ..........15...
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