WEIHONG PM53B Manufacturer's Manual
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WEIHONG PM53B Manufacturer's Manual

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PM53B/53C CNC System
Manufacturers' Manual
7th Edition
Weihong Electronic Technology Co., Ltd.

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Summary of Contents for WEIHONG PM53B

  • Page 1 PM53B/53C CNC System Manufacturers’ Manual 7th Edition Weihong Electronic Technology Co., Ltd.
  • Page 2 The copyright of this manual belongs to Weihong Electronic Technology Co., Ltd. (hereinafter referred to as Weihong Company). This manual and any image, table, data or other information contained in this manual may not be reproduced, transferred, or translated without any prior written permission of Weihong Company.
  • Page 3 4) Part 4: appendix, including chapter 5, which states the software license agreement. Applicable Product Models This manual is applicable to PM53B/53C control card. Refer to the table below for details: Product Model Remarks...
  • Page 4 Specialized Concentrated Focused Revision History You can refer to the following table for the revision records of each edition. Date Edition Revision Contents Contact information updated. 2016.02 Wiring diagram updated in section 3.3, 3.4 and 3.5. Detailed debugging step 2 and 5 updated in section 4.1. 2016.01 Document style updated.
  • Page 5 Specialized Concentrated Focused WARNING Precautions Related to Installation  Only when this equipment installed in the qualified electricity cabinet can it be used. The construction of the cabinet must reach IP54 grade of protection;  Paste sealing strips on the joint of the cabinet to seal all the cracks; ...
  • Page 6 Specialized Concentrated Focused WARNING  It is prohibited to plug or open the chassis of CNC device when power on. Precautions Related to Running & Debugging  Parameters setting should be checked before running, since wrong setting may lead to accidental movements;...
  • Page 7 Specialized Concentrated Focused Preface「V」...

  • Page 8: Table Of Contents

    Specialized Concentrated Focused Contents Overview ........................1 Installation ........................2 Installation Steps .......................... 2 Manually Update the Hardware Driver ..................2 Customized Installation Package ....................5 Wiring ..........................6 Signal Types ..........................6 3.1.1 Binary Input Signal ............................. 6 3.1.2 Relay Output Signal ............................
  • Page 9 Specialized Concentrated Focused 3.6.4 Parameter Setting of DELTA ASDA_B Servo Driver ................... 20 3.6.5 Parameter Setting of PANASONIC MINAS_A4 Servo Driver ..............21 3.6.6 Parameter Setting of MITSUBISHI MR-E Servo Driver ................21 3.6.7 Parameter Setting of FUJI FALDIC-β Servo Driver ..................22 3.6.8 Parameter Setting of STONE GS Servo Driver ..................

  • Page 11: Overview

    See Fig. 1-1. PM53B/53C Motion Control Card uses PCI interface. The size of PM53B control card is 165mm* 120mm. The Control Card has 2 sockets: JP1 is the DB37M socket for the connection of control signals, and connected to the EX23A terminal board with the cable DB37M/F.

  • Page 12: Installation

    Specialized Concentrated Focused 2 Installation 2.1 Installation Steps Insert the software NcStudio CD to the CD driver of computer, and then double click the icon for installation of the software; Power off the computer, then open the chassis of host computer, then insert the control card to a PCI slot and then fasten the rail block screw (if there is an extended flat cable, its rail block should also be fixed), and then well cover the host computer chassis;...
  • Page 13 Specialized Concentrated Focused Fig. 2-2 Choose search and installation option Select “Don‟t search, I will choose the driver to install”, click [Next] to continue. A dialog box containing compatible hardware will pop up, as shown in Fig. 2-3, Fig. 2-3 Select the driver manually Click [Have Disk...] button to open the next dialog box.
  • Page 14 Specialized Concentrated Focused Fig. 2-5 Select the hardware driver After hardware driver being correctly chosen, the interface jumps to the previous dialog box where the target file directory will be displayed under item “Copy manufacturer‟s files from:”, as shown in Fig.

  • Page 15: Customized Installation Package

    Specialized Concentrated Focused Fig. 2-8 Driver update completed 2.3 Customized Installation Package A tool, named NcHelper.exe under the installation directory, helps customize setup installation package. For example, when you want to change the settings of some parameters and set them to default value in the process of using NcStudio, to achieve the best performance of a machine tool, you can change the settings, find this tool, double click it, select a default configuration, and generate a new software package with the parameter settings changed.

  • Page 16: Wiring

    Specialized Concentrated Focused 3 Wiring 3.1 Signal Types 3.1.1 Binary Input Signal Binary input signal is active low; it supports NO (Normally Open) and NC (Normally Closed) input signals (by modifying the polarity of input ports in the software). When using a NO switch, the signal is available as connecting with COM;...

  • Page 17: Differential Output Signal

    Fig. 3-5 Output Circuit of Pulse Command 3.2 MPG Interfaces JP2 interface on PM53B motion control card is used for connection with handwheel, or MPG, via a FC16-DB15F connector. Please note that handwheel is an optional component, and the pins definition for interfaces of handwheel developed by Weihong Company is illustrated as below: Wiring「7」...
  • Page 18 Specialized Concentrated Focused 1:+5V 9: HSU 2:HA 10: HSA 3:HB 11: GND 4:NC 12: HSB 5:NC 13: HSZ 6:HX1 14: HSY 7:HX10 15: HSX 8:HX100 Fig. 3-6 Pins definition of MPG interfaces  See table 1 for specific pin definition of the MPG interfaces. Table 1 pin definition of the MPG interfaces Pins No.

  • Page 19: Wiring Diagram Of Terminal Board

    3.3 Wiring Diagram of Terminal Board  Terminal Board EX23A See Fig. 3-7 for the wiring diagram of the terminal board EX23A (154mm*72mm), for standard XYZ axes configuration for engraving machines. PM53B/53C Motion Control Card DB37 Socket 24VDC Power Input...
  • Page 20 Specialized Concentrated Focused  Terminal Board 6B-EX4A See Fig. 3-8 for the wiring diagram of the terminal board 6B-EX4A (295mm*76mm). PM53B/53C Motion Control Card DB37 Socket Z1D+ Z1D- Z1P+ 24V Power Z1P- Input +24V Z2D+ Z2D- Z2P+ Analog Voltage Z2P-...
  • Page 21 Specialized Concentrated Focused Table 2 pins definition of terminal board. Printed name Signal Descriptions Remarks Voltage 24DC, electric current 3A or above. All port DC 24V power signal of 24V on the terminal board are inter-connected. All COM ports on the terminal board are Common port signal inter-connected.

  • Page 22: Wiring Diagram Of Terminal Board And Stepping Driver

    Specialized Concentrated Focused 3.4 Wiring Diagram of Terminal Board and Stepping Driver 3.4.1 Connection to Stepping Driver with COM Port EX23A Z-axis Stepping Driver (OPTO) +COM Y-axis Stepping Driver (OPTO) +COM X-axis Stepping Driver (OPTO) +COM 3.4.2 Connection to Differential Input Stepping Driver EX23A Z-axis Stepping Driver Y-axis Stepping Driver...

  • Page 23: Wiring Diagram Of Terminal Board And Servo Driver

    Specialized Concentrated Focused 3.5 Wiring Diagram of Terminal Board and Servo Driver 3.5.1 Wiring with WISE Servo Driver EX23A Wise Servo Driver /SIGN SIGN /PULS PULS +24VIN SRV-ON Z-axis Brake Line(Red) BRK-OFF+ Z-axis Brake Line(Black) BRK-OFF- Note: Twisted Pair for Differential Signals CAUTION Wirings of X, Y and Z axis are the same, except that two Z-axis brake lines can connect to relay to control brakes.

  • Page 24: Wiring Diagram Of Delta Asda_ A/Ab Servo Driver

    Specialized Concentrated Focused CAUTION Wirings of X, Y and Z axis are the same, except that two Z-axis brake lines can connect to relay to control brakes. 3.5.3 Wiring Diagram of DELTA ASDA_ A/AB Servo Driver DELTA ASDA_A EX23A Servo Driver 37 /SIGN 36 SIGN 43 PULSE...

  • Page 25: Wiring Diagram Of Panasonic Minas_A5 Servo Driver

    Specialized Concentrated Focused 3.5.4 Wiring Diagram of PANASONIC MINAS_A5 Servo Driver PANASONIC MINAS EX23A A5 Servo Driver 46 SIGN1 47 SIGN2 44 PULS1 45 PULS2 7 COM+ 41 COM- 29 SRV-ON 13 GND Z-axis Brake Line(Red) 11 BRKOFF+ 10 BRKOFF- Z-axis Brake Line(Black) 50 FG CAUTION...

  • Page 26: Wiring Diagram Of Fuji Faldic-Β Servo Driver

    Specialized Concentrated Focused CAUTION Wirings of X, Y and Z axis are the same, except that two Z-axis brake lines can connect to relay to control brakes. 3.5.6 Wiring Diagram of FUJI FALDIC-β Servo Driver FUJI FALDIC-β EX23A Servo Driver 21 *CB 20 CB 8 *CA...

  • Page 27: Parameter Setting Of Servo Drivers

    Function Description Value Monitor if the number of sent and received pulses is correct by setting this parameter. In Weihong control system, the correct quantity of pulses sent Pr528 LED initial status by control card is detected by pulse inspection in order to determine whether there is electrical interference.

  • Page 28: Parameter Setting Of Yaskawa Σ-Ⅱ Servo Driver

    3.6.2 Parameter Setting of YASKAWA Σ-Ⅱ Servo Driver Para. Function Setting Value Description Monitor if the number of sent and received pulse is correct by setting this parameter. In Weihong LXXXX control system, the correct quantity of pulse sent by UN00C Monitor mode (Hexadecimal...

  • Page 29: Parameter Setting Of Delta Asda_ A Servo Driver

    Function Value Description & Range Monitor if the number of sent and received pulse is correct by setting this parameter. In Weihong Driver Status P0-02 control system, the correct quantity of pulse sent display by control card is detected by pulse inspection to determine if there is electrical interference.

  • Page 30: Parameter Setting Of Delta Asda_B Servo Driver

    Function Value Description & Range Monitor if the number of sent and received pulse is correct by setting this parameter. In Weihong Driver Status control system, the correct quantity of pulse sent P0-02 display by control card is detected by pulse inspection in order to determine whether there is electrical interference.

  • Page 31: Parameter Setting Of Panasonic Minas_A4 Servo Driver

    Function Value Description Monitor if the number of sent and received pulse is correct by setting this parameter. In Weihong control system, the correct quantity of pulse sent by Pr01 LED initial status control card is detected by pulse inspection in order...

  • Page 32: Parameter Setting Of Fuji Faldic-Β Servo Driver

    Status display *DMD 00XX setting this parameter. In Weihong control selection system, the correct quantity of pulse sent by control card is detected by pulse inspection to determine if there is electrical interference.

  • Page 33: Parameter Setting Of Stone Gs Servo Driver

    Specialized Concentrated Focused Para. Name Value Description Pulse string Set the input mode of pulse string as: instruction + symbol, that is „pulse + direction‟. input form Direction of Set 0: Positive direction: Forward rotation (CCW); rotation 0 or 1 Set 1: Positive direction: Reverse rotation (CW).
  • Page 34 Specialized Concentrated Focused Para. Parameter Value Description Name setting of F3b, and control the rotation direction by the direction keystroke ▼ and ▲; 4: Torque mode; setting the value and direction of motor torque according to the external analog －10V~+10V signal of CN2-43, 5 ~ 10: Mixed mode;...

  • Page 35: Machine Tool Debugging

    Specialized Concentrated Focused 4 Machine Tool Debugging 4.1 Debugging Steps Debugging starts （1） Do connections and supply power Do connections and power on control card, machine signal system and terminal board Power lamps of control and terminal board, and signal lamp of home False switches are ON True...
  • Page 36 Specialized Concentrated Focused supply for the terminal board, and power on the machine signal system (proximity switch, etc). Examine the input signal LEDs of the terminal board: for example, if the home switches connected are normally closed, at this time, three LEDs of X0, Y0 and Z0 should be on, trigger a home switch through artificial imitation.
  • Page 37 Specialized Concentrated Focused Fig. 4-3 [IOPort] Interface in NcStudio V9 Alter the input port polarity of the software in terms of the home switches and E-STOP button used: the polarity of NO input ports is N, while that of NC input ports is P. The way to alter the polarity is as follows: In NcStudio V8: press Ctrl, Alt and Shift simultaneously, while right clicking the signal to modify its polarity, a menu to appear, and then choose “Toggle Polarity”.
  • Page 38 Specialized Concentrated Focused Fig. 4-4 “Advanced Functions” Dialog Box in NcStudio V8 Fig. 4-5 [UserCom] interface in Manual Mode of NcStudio V9 Set inverter parameters to make the inverter work under 0~10V analog voltage control mode. Spindle ON/OFF adopts forward rotation terminal control mode. Press down the [Spindle Start] button in the software, and observe in the I/O window whether the color of signal dot in front of “Spindle”...
  • Page 39 Specialized Concentrated Focused feed rate is 4800mm/min) can be taken into consideration; for users who are not very critical of the accuracy, pulse equivalent can be set a litter larger, such as 0.002mm/p (the corresponding maximum feed rate is 19200mm/min) or 0.005mm/p (the corresponding max. feed rate is 48000mm/min).

  • Page 40: Pulse Test

    Specialized Concentrated Focused make the machine tool perform various typical movements for a period of time, and carefully observe it; when there is no abnormal situation, increase the value gradually; otherwise, decrease the value and reserve 50% ~ 100% insurance allowance. 14) Turning acceleration: it is used to describe the acceleration/deceleration ability in synchronized motion of multi-axis, in mm/s .

  • Page 41: Software License Agreement

    Weihong Electronic Technology Co., Ltd. (hereinafter referred to as Weihong Company). By installing, copying, or otherwise using the Software Product, you agree to be bound by the terms and conditions of this license. Unless otherwise stated in this agreement, you shall not use, copy, revise, rent, or transfer the Software product or any part of the Software Product for any other purposes.
  • Page 42 Whether you follow other terms in this agreement or not, Weihong Company, as well as its agents and sales staff, will not be responsible for any profits loss, availability loss, business break-off or any forms...

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