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WEIHONG NC65C User Manual

Phoenix double-tool cnc system
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Phoenix Double-tool CNC System Users'
1
Overview ............................................................................................................................................ 1
1.1
NC65C Industrial Personal Computer ........................................................................ 1
1.1.1 Layout ........................................................................................................................ 1
1.1.2 Mounting Dimension ............................................................................................ 2
1.1.3 Performance ............................................................................................................ 2
1.2
Main Software Interface .................................................................................................. 3
1.2.1 Operator Interface ................................................................................................. 4
1.2.2 Technician Interface ............................................................................................. 7
2
Commissioning ............................................................................................................................. 10
2.1
Clear I/O Port Alarms .................................................................................................... 10
2.1.1 Clear the E-stop Alarm...................................................................................... 10
2.1.2 Clear the Limit Alarm ........................................................................................ 10
2.1.3 Clear the Drive Alarm ....................................................................................... 11
2.2
Set Drive Parameters ..................................................................................................... 11
2.3
Clear Drive Alarms.......................................................................................................... 12
2.4
Set Commissioning Parameters ................................................................................. 12
2.5
Adjust the Axis Direction ............................................................................................. 14
2.6
Confirm Machine Coordinates of Double Tools ................................................... 14
2.7
Execute Analog Machining .......................................................................................... 16
3
Quick Start ...................................................................................................................................... 17
上海维宏电子科技股份有限公司
SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD.
Manual
Weihong Corporation, All Rights Reserved
Version: 2019.5 1st Version
Author: Document Department

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  • Page 1: Table Of Contents

    Manual Version: 2019.5 1st Version Author: Document Department Weihong Corporation, All Rights Reserved Overview ............................1 NC65C Industrial Personal Computer ................ 1 1.1.1 Layout ........................1 1.1.2 Mounting Dimension .................... 2 1.1.3 Performance ......................2 Main Software Interface ....................3 1.2.1 Operator Interface ....................
  • Page 2 上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Load a Tool Path ......................17 Set the Workpiece Origin ..................... 17 3.2.1 Set X-axis Workpiece Origin ................18 3.2.2 Set Y-axis Workpiece Origin ................19 3.2.3 Set Z-axis Workpiece Origin ................19 Set Valve Control Process ....................
  • Page 3 上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 6.1.1 Cannot Detect Origin Signal ................33 6.1.2 Incorrect Axis Direction ................... 34 6.1.3 Coarse Positioning Speed is Too Slow ............34 Questions about Warnings ..................34 6.2.1 Simulation Result Shows Running Range Exceeded Machine Stroke.

  • Page 4: Overview

    Additionally, its performance has improved about 40%, which leads to smoother operation. NC65C is compatible with the board, FPGA firmware and the unit of NC65B. It can be applied to various industries when mated with Lambda terminal board.

  • Page 5: Mounting Dimension

    Display screen: used to connect to display screen. • Lambda terminal board: used to connect to Lambda terminal board. 1.1.2 Mounting Dimension Mounting dimension of NC65C is as follows: 1.1.3 Performance Performance of NC65C is as follows: Supporting upgrading FPGA program online via the upper control software.

  • Page 6: Main Software Interface

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Strong suitability of hardware You can select the suitable Lambda terminal board according to the following: Axis number Whether to enable encoder feedback Whether to enable bus communication Operating temperature: -10℃ ~ 50℃.

  • Page 7: Operator Interface

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 1.2.1 Operator Interface Operator interface is shown as follows: Title bar Axis coordinates display area Tool selecting and machining mode display area Axis direction and mode selecting area Speed control area Function control area...
  • Page 8 上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. • Switch to Technician interface. 1.2.1.2 Tool Selecting and Machining Mode Display Area This area consists of the following: • Tool selecting area: used to select tools for machining. Select the Tool(s) for details.
  • Page 9 上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 1.2.1.4 Speed Control Area This area consists of the following: • Current actual speed: used to show current actual speed. • Feedrate override: used to adjust the feedrate override. 1.2.1.5 Function Control Area This area is used to do the following: •...

  • Page 10: Technician Interface

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 1.2.2 Technician Interface Technician interface is shown as follows: Menu bar CNC status bar Machine control area Mode control area Function control area Operational buttons Function windows 1.2.2.1 CNC Status Bar This bar is used to check the following: •...
  • Page 11 上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 1.2.2.2 Machine Control Area This area consists of the following: • Coordinate display area: used to show current active workpiece coordinate system, workpiece coordinate and machine coordinate of each axis. • Feed setting area: used to set feedrate override, modify setting speed and check actual speed.
  • Page 12 上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 1.2.2.5 Function Windows Function windows include the following: • Track window: used to show the machining track in real time during machining, analog or simulation. • Offset window: used to set workpiece offset and public offset.

  • Page 13: Commissioning

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 2 Commissioning This section mainly introduces operations to quickly do commissioning for Double- tool CNC System. The process for commissioning is as follows: Clear I/O port alarms Set drive parameters Clear drive alarms...

  • Page 14: Clear The Drive Alarm

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 2.1.3 Clear the Drive Alarm To clear the drive alarm, do the following: Check if the wiring of the drive is connected correctly and securely: – If it is, proceed to the next step.

  • Page 15: Clear Drive Alarms

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Select the target axis. Double click the target parameter, and enter the value. According to the machine tool structure, you can do the following in Drive Param dialog box: • To import drive parameters that have been set before, click Import.
  • Page 16 上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Select Manufacturer permission, search and set the following parameters: Screw Pitch It refers to the axial distance between the corresponding points of two adjacent teeth on the threads. Its setting should match the actual condition.

  • Page 17: Adjust The Axis Direction

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 2.5 Adjust the Axis Direction This operation is used to check if the positive direction of each axis is the same with the direction stipulated by Right Hand Rule, so as to avoid damage to the machine tool due to incorrect direction.
  • Page 18 上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. To confirm the machine coordinates of double tools, do the following: Switch to Operator interface, and click . Homing dialog box pops up: If The dialog box pops up when software starts is checked, the dialog box will pop up automatically when software starts.

  • Page 19: Execute Analog Machining

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Measure the distance between tools of X1-axis and X2-axis, and set the measured value as the value of parameter Machine Origin Position(X2). Note: Parameter Machine Origin Position(X1) and parameter Machine Origin Position(X2) should be modified synchronously to confirm that the difference between machine origin of X1-axis and X2-axis keeps the measured value.

  • Page 20: Quick Start

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 3 Quick Start This section mainly introduces the operations to quickly use Double-tool CNC System for machining. The process for quick start is as follows: Load a tool path Set the workpiece origin...

  • Page 21: Set X-Axis Workpiece Origin

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 3.2.1 Set X-axis Workpiece Origin To set X-axis workpiece origin, do the following: To select the clearing mode for X-axis, click → Global Param, and set parameter X Clearing Mode: Clear X-axis by space.

  • Page 22: Set Y-Axis Workpiece Origin

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. To move X2-axis to the target position, click X2+ / X2- in Manual mode. To clear X2-axis, click Note: During cutting, the distance between double tools keeps the value at clearing. 3.2.2 Set Y-axis Workpiece Origin To set Y-axis workpiece origin, do the following: To move Y-axis to the target position, click Y+ / Y- in Manual mode.

  • Page 23: Set Valve Control Process

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 3.3 Set Valve Control Process This operation is used to define the turning on/off sequence and delay time for valves in current machining mode. To set valve control process, do the following: Click →...

  • Page 24: Simulate Machining

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Optional: To undo modifications and restore the default, click Restore. To save modifications, click Save. In Set Valve Control Process dialog box, you can also do the following: • To create a new valve/delay process, click New Valve / New Delay.

  • Page 25: Execute Automatic Machining

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 3.6 Execute Automatic Machining This operation is used to start machining. To execute automatic machining, use one of the following modes: • Standard machining mode Automatically execute machining from the beginning to the end.
  • Page 26 上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. During the above process, if you need to manually unload material, click To Load after unloading material. The system automatically informs the robots to load material again and repeats the above process. If left and right stations are both available, the system selects left station to execute machining by default.

  • Page 27: Common Operations

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 4 Common Operations This section mainly introduces common operations in Double-tool CNC System to assist machining. Common operations mainly include the following: • Customize common parameters • Execute I/O port related operations •...

  • Page 28: Execute I/O Port Related Operations

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Find the parameters that you would like to add as a common parameter by one of the following: – Permission: including operator and manufacturer. Operator permission is the default. – Search condition: by name, description and addressing. Search by name is the default.

  • Page 29: Check System Logs

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Do one of the following: – To conduct or close a simulation test, click Test On and Test Off. – To cancel a simulation test, click Cancel Test. – To modify the port polarity, click Convert –...

  • Page 30: Generate An Installation Package

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. – To show logs since power on, click All Logs. – To show all logs in the past, select at least a kind of the above log type, and click Show History. The first four types of system logs are shown by default.

  • Page 31: Special Operations

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 5 Special Operations This section mainly introduces special operations in Double-tool CNC System. Special operations mainly include the following: • Select the tool(s) • Measure height • Execute jiggle • Execute Y1Y2 jiggle •...

  • Page 32: Measure Height

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 5.2 Measure Height This operation is used to guarantee a consistent stand-off distance between the tool and the workpiece surface, so as to avoid impact on cutting quality that is caused by changing cutting height in actual situation.

  • Page 33: Manually Measure Height

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Cylinder Offset(Y) The distance between the tool and the height measurement sensor in Y-axis direction. Position Z The machine coordinate of Z-axis before height measurement. Speed The moving speed of the measuring device when a height measurement signal is detected.

  • Page 34: Execute Y1Y2 Jiggle

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. To execute jiggle, do the following: To open Parameter dialog box, do one of the following: – In Operator interface, click → Global Param. – In Technician interface, click System → Global Param.

  • Page 35: Set Safety Light Curtains

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Select or customize a step size. According to Y1-axis and Y2-axis offsets, click axis buttons to move Y1-axis or Y2-axis. 5.5 Set Safety Light Curtains This operation is used to set safety protection around the machine tool, so as to avoid that outside objects enter into the machine tool during running.

  • Page 36: Faqs

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 6 FAQs This section mainly answers common questions that you may encounter during using Double-tool CNC System. Common questions can be divided into the following: • Questions during returning to the machine origin •...

  • Page 37: Incorrect Axis Direction

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. 6.1.2 Incorrect Axis Direction Cause Incorrect polarity of port Reference Point. Incorrect value of parameter Axis Direction. Solution Convert its polarity. See Execute I/O Port Related Operations for details. Change its value to the opposite value. See Adjust the Axis Direction for details.

  • Page 38: Cannot Execute The Operation. The System Has Not Returned To The Machine Origin

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Check the workbench stroke in the toolpath file: – If it is reasonable, modify parameters Workbench Stroke Upper Limit and *Workbench Stroke Lower Limit to enlarge the workbench stroke. – If it is not reasonable, modify the workbench stroke in the toolpath file.

  • Page 39: Servo Alarm

    上海维宏电子科技股份有限公司 SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD. Replace the limit switch. 6.3.2 Servo Alarm Cause Incorrect polarity of port Servo Alarm. Alarm in servo drive. Solution Convert its polarity. See Execute I/O Port Related Operations for details. Check servo connecting wire.
  • Page 40 S P E C I A L I Z E D / C O N C E N T R A T E D / F O C U S E D Shanghai Weihong Electronic Technology Co., Ltd. Address: No. 1590, Huhang Rd., Fengxian, Shanghai, China, 201401 Hot-line: 400 882 9188 Website: www.weihong.com.cn/en...

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