Lenze L-force Controls CPC 2800 Operating Instructions Manual

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BA_CPCx8xx
.SRU
L−force Controls
Industrial PC
CPC 2800
Control cabinet PC (CPC)
Operating Instructions
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Summary of Contents for Lenze L-force Controls CPC 2800

  • Page 1 L−force Controls BA_CPCx8xx .SRU Operating Instructions Industrial PC CPC 2800 Control cabinet PC (CPC)
  • Page 2 Please read these instructions before you start working! Follow the enclosed safety instructions.
  • Page 3: Table Of Contents

    Contents About this documentation ..........Document history .
  • Page 4 Contents Electrical installation ............Important notes .
  • Page 5: About This Documentation

    Qualified skilled personnel are persons who have the required qualifications to carry out all activities involved in installing, mounting, commissioning, and operating the product. Tip! Information and auxiliary devices related to the Lenze products can be found in the download area at http://www.Lenze.com...
  • Page 6: Conventions Used

    About this documentation Conventions used Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Identification Examples/notes Spelling of numbers Decimal separator Point In general, the decimal point is used. For instance: 1234.56 Warnings UL warnings Given in English and French...
  • Page 7: Notes Used

    About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...
  • Page 8: Safety Instructions

    The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals. Only qualified skilled personnel are permitted to work with or on Lenze drive and ƒ...
  • Page 9 Safety instructions General safety information Transport, storage Transport and storage in a dry, low−vibration environment without aggressive ƒ atmosphere; preferably in the packaging provided by the manufacturer. – Protect against dust and shocks. – Comply with climatic conditions according to the technical data. Mechanical installation Install the product according to the regulations of the corresponding ƒ...
  • Page 10 Safety instructions General safety information Maintenance and servicing The components are maintenance−free if the required operating conditions are ƒ observed. If the cooling air is polluted, the cooling surfaces may be contaminated or the air ƒ vents may be blocked. Under these operating conditions, the cooling surfaces and air vents must be cleaned at regular intervals.
  • Page 11: Product−Specific Safety Instructions

    Safety instructions Product−specific safety instructions Product−specific safety instructions The device is classified as a class A device and can cause radio interference in ƒ residential areas. In this case, the operator may have to take special measures. Any costs arising from these measures have to be paid by the operator. In the event of a fault, unplug the power connector immediately and send back the ƒ...
  • Page 12: Safety Instructions For The Installation According To Ul

    Safety instructions Safety instructions for the installation according to UL Safety instructions for the installation according to UL Original − English Approval Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number E236341) Ratings Input 18 ... 30 V DC , max. 4 A ƒ...
  • Page 13 Safety instructions Safety instructions for the installation according to UL Original − French Homologation Underwriter Laboratories (UL), UL508 et CSA C22.2 n° 142−M1987, (n° de dossier UL E236341) Caractéristiques assignées Alimentation 18 ... 30 V CC , 4 A max. ƒ...
  • Page 14: Product Description

    We do not accept any liability for deficiencies claimed subsequently. Claim visible transport damage immediately to the forwarder ƒ visible deficiencies/incompleteness immediately to your Lenze ƒ representative. Application as directed The industrial PC is used as directed if it is solely used for implementing control and operating concepts or for presenting information in usual industrial and commercial fields.
  • Page 15: Device Features

    Product description Device features Device features CPC 2800 Design PC housing made of powder−coated sheet steel and aluminium Mounting To be mounted in control cabinets Electrical supply Voltage supply 24 V DC Lithium battery to buffer the real−time clock (RTC) Computer unit ETX module with â...
  • Page 16: Identification

    Product description Identification Identification 31855 Aerzen; Germany † Made in Germany  ‚ Type ƒ ‡ „ 107AT12345 … ˆ 107AT12345 DVIUSB−012  Type designation ‚ Type code (catalogue/order no.) ƒ Technical data „ Customised material number … Bar code with serial number †...
  • Page 17 Product description Identification ‚ Type code CPC 2800 EP8GAC 00000 00− MC card slot 2 0 = none 9 = MC−CAN2 B = MC−CAN2 (with Light API licence) 1 = MC−ETH D = MC−ISI C = MC−MPI 5 = MC−PBM 6 = MC−PBS 8 = MC−PND DVD drive...
  • Page 18: Controls And Displays

    Product description Controls and displays Controls and displays CPC2700−001 Pos. Description Control cabinet PC DVD drive (optional) PS/2 LAN (Ethernet) Status LEDs Error (red): Is lit if a power supply failure has occurred; HD (yellow): Indicates access to a storage medium. Power (green): Is lit when the supply voltage is present.
  • Page 19: Options

    PC of the EL 1800−9800, CS 5800−9800, CPC 2800 and 3241 C series by a UPS functionality. The ACU UPS control unit is either pre−equipped at delivery or can subsequently be added by Lenze service staff. Features of the ACU UPS control unit with battery pack (ACCU−PACK) with capacitor pack (CAPS−PACK)
  • Page 20: Baseboard

    Product description Baseboard Baseboard FLAT-PANEL-LVDS FAN0 POWER FAN3 FAN2 CR2450 FAN1 COM1 ACCU RESET CF-CARD POWER x8xx_001 Hard disk CPU module Battery ( ^ 33) ACU UPS control unit ( ^ 19) Fuse ( ^ 34) Socket connector for MC card BA_CPCx8xx EN 4.0...
  • Page 21: Technical Data

    Technical data General data and operating conditions Technical data General data and operating conditions General data Conformity and approval Conformity EN 61000−6−4 EMC Directive Class A, industrial premises EN 61000−6−2 Approbation UL 508 Programmable Controllers (File−No. E236341) CSA C22.2 Other RoHS −...
  • Page 22 Technical data General data and operating conditions Operating conditions Mounting conditions Place of installation Control cabinet Mounting position Vertically with the ventilation slots at the top/bottom Ambient conditions Climatic Storage −10 ... +60 °C Transport −10 ... +60 °C Operation Equipment−dependent (^ 22) Relative humidity 10 ...
  • Page 23: Electrical Data

    Technical data Electrical data Permissible ambient temperatures for systems with "Smart Cool" cooling Basic device with standard with hard disk for with hard disk for with DVD writer hard disk continuous extended drive operation (24/7) temperature range up to 1 GB RAM with CF card Processor [°C]...
  • Page 24: Mechanical Data

    Technical data Mechanical data Mechanical data Versions and weights Device housing Side cover Mass [kg] CPC 2800 Powder−coated sheet steel Powder−coated aluminium Without optional accessories (hard disk, DVD drive, etc.) CPC2700−003 All dimensions in millimetres. BA_CPCx8xx EN 4.0...
  • Page 25: Mechanical Installation

    Mechanical installation Important notes Mechanical installation Important notes The installation must be carried out by qualified, skilled personnel familiar with the applicable national standards. Proceed as follows for the mounting: 1. Check that the installation location meets the operating conditions specified in the technical data.
  • Page 26: Electrical Installation

    Electrical installation Important notes Electrical installation Important notes The installation must be carried out by qualified, skilled personnel familiar with the applicable national standards. Stop! Short circuit and static discharge The device contains components which are endangered in the case of short circuit or static discharge.
  • Page 27: Wiring According To Emc

    Electrical installation Wiring according to EMC Wiring according to EMC General notes The electromagnetic compatibility of the system depends on the type and accuracy of the installation. Please especially note the following: – Structure – Shielding – Earthing In the case of a differing installation it is required for evaluating the conformity to the EMC Directive to check the system with regard to compliance with the EMC limit values.
  • Page 28: Connecting The Supply And Peripheral Devices

    Electrical installation Connecting the supply and peripheral devices Terminal diagram supply Connecting the supply and peripheral devices 6.3.1 Terminal diagram supply L1 N PE +24 V Elx7xx−006 Power supply unit Battery pack (Option) Capacitor pack (Option) Note! Observe the max. permissible input voltage. ƒ...
  • Page 29: Ups−Pack Connection (X102)

    Electrical installation Connecting the supply and peripheral devices UPS−PACK connection (X102) 6.3.3 UPS−PACK connection (X102) Description Connection type Cable type In the scope of supply of the Terminal for Battery pack / pack; length 2.5 m; extension 2−pin socket Capacitor pack available IPC001 6.3.4...
  • Page 30: Ethernet Interface (X107)

    Electrical installation Connecting the supply and peripheral devices Ethernet interface (X107) 6.3.7 Ethernet interface (X107) Description Connection type Cable type Ethernet connection 10/100 Mbps Green LED (SPEED): on = 100 MBPS Network cable CAT5 S/UTP or off = 10 Mbps RJ45 socket CAT5e S/FTP (recommended), cable length: max.
  • Page 31: Maintenance

    Maintenance Regular checks Maintenance Stop! Short circuit and static discharge The device contains components which are endangered in the case of short circuit or static discharge. Possible consequences: The device or parts of it will be destroyed. ƒ Protective measures: Always switch off the voltage supply when working on the device.
  • Page 32: Cleaning

    Maintenance Cleaning Cleaning Stop! Sensitive surfaces and components The device can be damaged if it is not appropriately cleaned. Possible consequences: The housing gets scratched or dull if you use alcoholic, solvent−containing or ƒ scouring cleaning agents. Electrical components can be damaged ... ƒ...
  • Page 33: Repair

    Maintenance Repair Remove the PC housing Repair 7.3.1 Remove the PC housing cpc2700−005 1. Remove the mains cable (¶ 28). 2. Loosen the four screws 0 on the left side of the housing. 3. Remove the cover 1. 7.3.2 Mount the PC housing 1.
  • Page 34: Fuse Change

    Maintenance Repair Fuse change FAN3 FAN2 CR2450 ACCU RESET CF-CARD POWER ELx7xx−017 How to proceed: 1. Remove the MC Card, if inserted. 2. Remove the old battery 0 from the support. 3. Insert a new approved battery 0 into the support so that the positive pole is at the top.
  • Page 35 Maintenance Repair Fuse change FAN3 FAN2 CR2450 ACCU RESET CF-CARD POWER ELx7xx−018 How to proceed: 1. Remove the MC Card, if inserted. 2. Remove the old fuse 0 from the support. 3. Insert a new approved fuse 0 into the support. BA_CPCx8xx EN 4.0...
  • Page 36: Index

    Index Index Electrical installation, 25 Maintenance, 30 − COM, 28 − Back−up battery, 32 ACU UPS control unit, 18 − EMC−compliant wiring, 26 − Cleaning, 31 Ambient conditions − Ethernet, 29 − Fuse, 33 − Climatic, 21 − LAN, 29 −...
  • Page 37 Index Regular checks, 30 Site altitude, 21 Static discharge, 25, 30 Repair, 32 UPS, 18 Supply, 22 RS232 connection, 28 UPS connection, 28 USB connection, internal, 29 Technical data, 20 Safety, 20 − Electrical data, 22 Validity, documentation, 4 Safety instructions, 7 −...
  • Page 38 © 12/2015 Lenze Automation GmbH Service Lenze Service GmbH Postfach 10 13 52, 31763 Hameln Breslauer Straße 3, 32699 Extertal Hans−Lenze−Str. 1, 31855 Aerzen GERMANY GERMANY HR Hannover B 205381 +49 5154 82−0 008000 2446877 (24 h helpline) Ê Ê...

Table of Contents