Duplo DBM-70 Instruction Manual
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Duplo DBM-70 Instruction Manual

Duplo DBM-70 Instruction Manual

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Summary of Contents for Duplo DBM-70

  • Page 2: Table Of Contents

    DBM70 Instruction ver 1.doc Page 1 3/12/01 CONTENTS Introduction. Specification. Initial setting up. Operation. Loading staples. Staple out system. Staple jam. Paper width settings. Stapling / folding positions. Booklet making. Counter. Replacing stapling heads. Adjustment Guide For Swingline Stapler Problem Solving Collator stand assembly and online connection Appendix A: Parts lists and drawings.

  • Page 3: Introduction

    Bookletmaker. • The DBM-70 is a floor standing machine fitted with sturdy castors and an integral conveyor which can be folded up in order to occupy minimal floor space when not in use.

  • Page 4: Initial Setting Up

    DBM70 Instruction ver 1.doc Page 3 3/12/01 INITIAL SETTING UP Remove the bolts holding the machine to the pallet. Castors are already fitted to the machine, lift from the pallet on to an even surface. Remove packing from stapling section and from under fold stop beneath the conveyor. Lower output conveyor, allowing the slotted ends on the support bars (part no.

  • Page 5: Operation

    DBM70 Instruction ver 1.doc Page 4 3/12/01 OPERATION Figure 1 - Control layout (centre head removed for clarity) Staple / Fold stop lock thumbscrew Staple position fine adjustment screw On / off button 10 Staple delay knob Side guide clamping thumbscrew 11 Staple/fold stop indicator Staple out indicator / reset 12 Fold stop tilt adjustment thumbscrew...
  • Page 6 Page 5 3/12/01 4.1 Loading Staples : Only those staples sold or recommended by your supplier should be used in the DBM-70. Use of non recommended staples may damage the stapling heads and they are not covered by any warranty.
  • Page 7 DBM70 Instruction ver 1.doc Page 6 3/12/01 Staple Out reset button Staple Out indicator RHS Staple Out indicator LHS Figure 3 - Staple Out reset/indicators...
  • Page 8 DBM70 Instruction ver 1.doc Page 7 3/12/01 4.2 Staple Out System : When the stapling head runs out of staples the red light pertaining to that head will illuminate and the booklet maker will not cycle. The last set will not be stapled and should be removed from the fold section.
  • Page 9 DBM70 Instruction ver 1.doc Page 8 3/12/01 4.4 Paper Width Settings: Both sides guides should be adjusted for a given size of paper. Loosen the thumbscrews and move the side guides until their outside edges are level with the marking on the scale corresponding to the width of the paper, and then re-tighten the thumbscrews so that the guides are held in place.
  • Page 10 DBM70 Instruction ver 1.doc Page 9 3/12/01 4.5 Stapling / Folding Positions : The Stapling and the Folding positions are adjusted as one. Loosen fold stop lock thumbscrew, figure 5. Turn the fold stop adjustment wheel until the staple stop aligns with the appropriate calibration on the scale, for the size of paper being used.
  • Page 11 DBM70 Instruction ver 1.doc Page 10 3/12/01 If fold line is not perpendicular to booklet edges, this can be corrected by adjusting the fold stop tilt thumbscrew, figure 6, on the left-hand side of the fold stop adjusting shaft. Loosen the locking nut and turn the thumbscrew clockwise to raise the left-hand end of the fold stop, or anti-clockwise to lower.

  • Page 12: Booklet Making

    DBM70 Instruction ver 1.doc Page 11 3/12/01 BOOKLET MAKING. The machine will not operate with the top safety cover in the raised position. After closing the top safety cover it is necessary to press the circuit reset button, located in the left hand inside side wall.
  • Page 13 DBM70 Instruction ver 1.doc Page 12 3/12/01 When paper is placed in the machine it breaks the light beam between the photocell emitter (part no. 2.83) and the photocell receiver (part no. 2.71). On the interruption of the beam the time set by the timer expires and the machine will operate for one cycle.

  • Page 14: Counter

    DBM70 Instruction ver 1.doc Page 13 3/12/01 COUNTER The counter can be reset to '0000' by pressing the rectangular black button below the number window. REPLACING STAPLING HEADS Should it become necessary to remove either or both of the stapling heads follow the procedure below.

  • Page 15: Problem Solving

    DBM70 Instruction ver 1.doc Page 14 3/12/01 PROBLEM SOLVING. PROBLEM POSSIBLE CAUSES REMEDY Motor will not start Blown Fuse Switch off and unplug machine. Check replace fuses necessary Machine will not start Powerful light source from Shield safety cover from light or when paper is inserted above move machine...

  • Page 16: Collator Stand Assembly And Online Connection

    This connection will stop the collator from feeding if the bookletmaker should jam or when the staple low warning is sent. Set DC-10 collator to slow speed. If this the first time the collator has been connected to the bookletmaker follow the modification instructions in Duplo Technicat Buletin, BK001D .
  • Page 17 Subject: DC-10 I/F Cable Connection The DBM-70 interface cable to the DC-10 Mini Collator, connects to the 9 way ‘D’ type socket at the back of the collator, next to the Paper Receiving Tray. The following modification to the DC-10 Mini is recommended to allow DBM-70 connection.

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