Duplo DBM-600 Instruction Manual
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Duplo DBM-600 Instruction Manual

Stitcher folder, trimmer
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INSTRUCTION MANUAL
STITCHER FOLDER
DBM-600
TRIMMER
DBM-600T
Original instructions
Be sure to read this manual prior to use.
Please leave this manual at the site of use for easy reference.

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MARCUS R MARTINEZ
April 10, 2025

On our DKT 200 receiving a strange message U012

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Summary of Contents for Duplo DBM-600

  • Page 1 INSTRUCTION MANUAL STITCHER FOLDER DBM-600 TRIMMER DBM-600T Original instructions Be sure to read this manual prior to use. Please leave this manual at the site of use for easy reference.
  • Page 2 Introduction Thank you for purchasing a Duplo product. Be sure to read this manual and "Safety Guide A" supplied with this product before use. “Safety Guide” contains information for correct and safe use of this product. After reading, leave the manual and “Safety Guide” at the site of use for easy reference whenever questions related to the product arise in the future.

  • Page 3: Safety Precautions

    220 to 240 V, 50/60 Hz (EU) • When you power other appliances from the same AC outlet, make sure that the combined power consumption does not exceed the power supply capacity. Rated power: DBM-600 430 W (North America) 465 W (EU) DBM-600T...

  • Page 4: Warning/Caution Labels

    Safety Precautions WARNING/CAUTION labels "WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety. Do not remove or change them. When the labels become dirty or are lost, be sure to contact your dealer for a new one. For EU...
  • Page 5 Safety Precautions For North America...

  • Page 6: Safety Devices

    Safety Precautions Safety devices Name Function Emergency stop switch Press this switch to stop the machine in emergencies. Turn the pressed switch to the right to release it. While pressed, the machine will not start and its moving parts will also not move. Top cover interlock switch L The switch is associated with the cover and it activates the interlocking system which consists of the protective guards, the electrical circuit...
  • Page 7 Safety Precautions Name Function Fixed cover The cover is fixed by screws to prevent hazardous parts from being exposed. Do not remove the cover. Doing so could cause serious injury.
  • Page 8 Memo Safety Precautions...

  • Page 9: Table Of Contents

    DBM-600 external parts ........1-3 6. Adjusting Each Section 2-2. DBM-600T external parts ........1-5 (Step Mode) ........... 2-20 2-3. DBM-600 internal parts (stitching section) ... 1-6 6-1. Starting the step mode ........2-20 2-4. DBM-600 internal parts (folding section) ..1-8 6-2.
  • Page 10 1-2. Using the DSF-2200 HAND FEED KIT (optional) ..............3-1 4-3. DBM-600 folding section ........5-12 2. Using the DBM-600 AIR KIT (Option) ..3-2 4-4. DBM-600 paper receiver and the stacker ..5-14 4-5. DBM-600T trimming section ......5-14 3. 2-stitch Binding with 4 STITCH KIT (option) Attached ........

  • Page 11: Chapter 1 Before Operation

    Chapter 1 Before Operation Features 1-1. Features of the DBM-600 • The DBM-600 is a stitcher folder that can make a booklet in the following binding methods. [A] Saddle stitch [B] Saddle stitch and fold [C] Fold [D] No stitch and no fold...

  • Page 12: Features Of The Dbm-600T

    DBM-600 DBM-600T • The DBM-600 can be used as a system by connecting it to other machines such as a collator. • When the 4 STITCH KIT (option) is installed, four stitches can be applied to a booklet. [A] Saddle stitch...

  • Page 13: Names And Functions Of Components

    Chapter 1 Before Operation Names and Functions of Components 2-1. DBM-600 external parts [15] p a r s p a r s s p a r t s [14] [10] [11] [12] [13] Name Function Power switch ”1-2. Turning off the power” (p.2-2)
  • Page 14 Chapter 1 Before Operation Name Function Control panel Use this to operate the machine. (p.1-15) Emergency stop switch Press this switch to stop the machine in emergencies. Turn the pressed switch to the right to release it. While pressed, the machine will not start and its moving parts will also not move.

  • Page 15: Dbm-600T External Parts

    Chapter 1 Before Operation 2-2. DBM-600T external parts Name Function Top cover Cover for ensuring user safety. This machine will not operate if open. Control panel Use this to operate the machine. (p.1-36) Emergency stop switch Press this switch to stop the machine in emergencies. Turn the pressed switch to the right to release it.

  • Page 16: Internal Parts (Stitching Section)

    Chapter 1 Before Operation 2-3. DBM-600 internal parts (stitching section) [10] [14] [15] [13] [11] [10] [12] [12] Name Function Stitcher head Stitches paper with a wire. (p.1-12) (p.4-4) Stitch release lever Used to release stitching operations of the stitcher head. Use this for corner stitches.
  • Page 17 Chapter 1 Before Operation Name Function Saddle-stitching stopper lock plate Secures the saddle-stitching stopper angle. (p.2-32) Saddle-stitching stopper angle Adjusts the angle of the saddle-stitching stopper. (p.2-32) adjustment Saddle-stitching stopper Used during saddle stitching operations. Stops paper conveyed from the infeed section. (p.2-32) Stitch ejection roller L Conveys stitched paper to the folding section.

  • Page 18: Internal Parts (Folding Section)

    Chapter 1 Before Operation 2-4. DBM-600 internal parts (folding section) [11] [12] [10] [15] [14] [13] [18] [19] [17] [12] [10] [11] [16] [13] [14] [15]...
  • Page 19 Chapter 1 Before Operation Name Function Folding back guide unit Unit for aligning the leading and trailing edges of paper conveyed to the folding section. (p.5-7) Folding back guide Aligns the leading and trailing edges of paper conveyed to the folding section.

  • Page 20: Dbm-600T Internal Parts

    Chapter 1 Before Operation 2-5. DBM-600T internal parts [10] [12] [11] [13] [12] [14] [15] [16] [15] [16] 1-10...
  • Page 21 Chapter 1 Before Operation Name Function Stopper angle fixing knob Loosen when adjusting the stopper angle adjustment. (p.2-43) Stopper angle adjustment Adjusts the angle of the stopper. (p.2-43) Conveyance belt Conveys a booklet. The height is automatically adjusted according to the number of sheets in the booklet. Press angle unit Weakens pressure of the press bar against a booklet.

  • Page 22: Stitcher Head

    Chapter 1 Before Operation 2-6. Stitcher head [10] [19] [17] [10] [18] [11] [11] [15] [15] [12] [13] [16] [16] [13] [14] [14] ”3. Stitcher Head” (p.4-4) Name Function Wire guide spring Feeds wire to the saddle stitching section. Wire guide When setting the wire, pass through the wire among the wire guides.

  • Page 23: Accessories

    Chapter 1 Before Operation Accessories 3-1. Accessories for the DBM-600 [10] [11] [12] [13] [14] [15] [17] [18] [19] [16] [20] [21] [22] [23] [24] Name Star-shaped wrench L (*) Used for adjusting the stitcher head. For information on how to use this, refer to the stitcher head instruction manual.

  • Page 24: Accessories For The Dbm-600T

    Chapter 1 Before Operation Name Hexagonal wrench (*) Used for removing the stitcher head. For information on how to use this, refer to the stitcher head instruction manual. Positioning guide Used for attaching the stitcher head. For information on how to use this, refer to the stitcher head instruction manual.

  • Page 25: Control Panel

    Chapter 1 Before Operation DBM-600 Control Panel On all the screens shown in this manual, note that the values are displayed in “mm. ” Do not press the two or more keys on the control panel or two or more keys or boxes on the touch panel at the same time.

  • Page 26: Screen Descriptions

    Chapter 1 Before Operation 4-2. Screen descriptions Name Function [Main] tab Pressing the tab displays the main menu. (p.1-17) [Adjust] tab Pressing the tab displays the adjustment menu. (p.1-25) [Function] tab Pressing the tab displays the menu to set the stopper and guide operations, the number of jogs and others.

  • Page 27: Main] Screen

    Chapter 1 Before Operation 4-4. [Main] screen The [Main] screen is a screen displayed first when you turn on the power. [11] [10] [12] Item Details Binding method Displays a binding method for the memory currently selected. Saddle stitching Side stitching Corner stitching No stitch Calendar (*1)
  • Page 28 Chapter 1 Before Operation Item Details Trimming method and other Displays the trimming method for the memory currently selected. trimming(*) Head/foot trimming on + fore-edge trimming on Fore-edge trimming on Trimming off Head/foot trimming on + fore-edge trimming off Head/foot trimming on + gutter cutting + fore-edge trimming on(*3) Head/foot trimming on + gutter cutting + fore-edge trimming off(*3)
  • Page 29 Chapter 1 Before Operation 4-4-1. Stitch and fold setting screen This is displayed when the key is pressed. [1d] [1a] [1b] [1e] [1c] [3c] [3b] [3a] [4] [5] Item Details Stitch Displays stitching methods available. Select a desired stitching method. [1a] Saddle stitching [1b] Side stitching [1c] Corner stitching...
  • Page 30 Chapter 1 Before Operation 4-4-2. Trimming setting screen [2c] [2a] [1a] [1b] [2b] [2d] [3a] [3b] [4] [5] Item Details Fore-edge trimming Displays choices for fore-edge trimming. Select a desired trimming method. [1a] Fore-edge trimming on [1b] Fore-edge trimming off Head/foot trimming Displays available choices for head/foot trimming.
  • Page 31 Chapter 1 Before Operation 4-4-3. Paper size entry screen This is a screen to enter a paper length and paper width. Once you enter a length and width, the stitching position, folding position and the stitching width is automatically displayed. To change a value, press the box in which a value is displayed.
  • Page 32 Chapter 1 Before Operation Item Details Folding position Enter a folding position. A distance from the lead edge of paper to the folding position is displayed. Setting range: (paper length/2) ± 15 mm/0.59 inch *The value must be between 85 and 320 mm/3.35 and 12.59 inches and the difference with the paper width must be between 85 and 320 mm/3.35 and 12.59 inches.
  • Page 33 Chapter 1 Before Operation Item Details Return key Returns to the paper size entry screen without saving the value. Confirms the value entered. If the value entered is not within the setting range, you will hear the beep sound twice. The value entered will be invalid.
  • Page 34 Chapter 1 Before Operation Item Details Stitching width (outside) Out of 4 stitches, enter the stitching width for 2 stitches on the operator's side and the other 2 on the non-operator's side. *Displayed when the 4 STITCH KIT (option) is attached. Stitching width (inside) Enter the stitching with for the middle 2 stitches.

  • Page 35: Adjust] Screen

    Chapter 1 Before Operation 4-5. [Adjust] screen The [Adjust] screen consists of the two sections: menu for the step mode, and the adjustment menu used for purposes other than the step mode. [10] [11] [12] [13] [14] [15] Item Details Step mode key Pressing this key displays the screen to perform the step mode.

  • Page 36: Function] Screen

    (*2) This is displayed when the 4 STITCH KIT (option) is attached. 4-6. [Function] screen The [Function] screen is used to displays the menu to set the stopper and guide operations, the number of jogs and others for the DBM-600. 1/7 page [1a] [1b] Item...
  • Page 37 Chapter 1 Before Operation 2/7 page [1a] [1b] Item Details Ejection roller Specify whether to move the stitch ejection rollers R and L. When set to on, the ejection roller stops. [1a] Stitch ejection roller L [1b] Stitch ejection roller R (*1) Default: off Folding conveyance belt Specify whether to use the folding conveyance belt.
  • Page 38 Item Details Middle jog If a sheet feeder or a collator is connected to the DBM-600 as a upstream unit, each time the number of the specified sheets reaches the stitching section, one jogging motion is made. Specify the number of sheets.
  • Page 39 Chapter 1 Before Operation 4/7 page Item Details The number of manual feeds(*1) Specify the number of sheets feeding manually. Setting range: 1 to 9, default: 1 Stitch test key(*2) Used to check the stitching conditions. Pressing this key displays the stitch test screen.
  • Page 40 Chapter 1 Before Operation Item Details Screen contrast Adjusts the screen brightness. +: Makes the screen brighter. -: Makes the screen darker. Default: 7 Page number Displays the current page number. Previous page key Returns to the previous page. Next page key Goes to the next page.

  • Page 41: Options] Screen

    Chapter 1 Before Operation 4-7. [Options] screen The [Options] screen is used to adjust operations of the options that can be connected to this machine. This screen is not displayed or deactivated when the PC CONTROLLER is connected to the system. Item Details Stacker setting...
  • Page 42 -: The value decreases and it starts to move with faster timing. Depending on a machine the stacker is connected to, the setting range vary as follows; DBM-600: 0 to 9 DBM-600T: -5 to 5 DKT-200: 0 to 3 Default: 0 Stacker conveyance time Adjusts the conveyance time of the stacker.
  • Page 43 Chapter 1 Before Operation 4-7-2. Kicker setting screen Item Details The number of booklets to be sorted Specify the number of booklets to be sorted. Pressing the box displays the numeric entry screen. Setting range: 0 to 999, default: 0 When set to “0,“...
  • Page 44 Chapter 1 Before Operation 4-7-3. Fore-edge trimming setting screen Item Details Conveyance stop timing Specify the conveyance belt stop timing. +: The value increases and it stop with slower timing. -: The value decreases and it stops with faster timing. Setting range: -20 to 10, default: 0 Conveyance start timing Specify the timing for the trimmer to resume conveyance.
  • Page 45 Chapter 1 Before Operation Item Details Conveyance stop timing Specify the conveyance belt stop timing. +: The value increases and it stops with faster timing. -: The value decreases and it stops with slower timing. Setting range: -15 to 15, default: 0 Conveyance restart timing Specify the conveyance restart timing.

  • Page 46: Dbm-600T Control Panel

    Chapter 1 Before Operation DBM-600T Control Panel 5-1. Names of control panel Name Function LCD display Displays the menus or error messages. Used to change a value. Opens the finished length adjustment screen. This key is available (finished length adjustment) key after a size change.

  • Page 47: Screen Menus

    Chapter 1 Before Operation 5-2. Screen menus 5-2-1. Top screen The top screen is a screen displayed first when you turn on the power. Ready Trimming On Fin Length 123.0 Name Function Machine status Displays a current machine status. While the machine is in operation, any of the following messages is displayed.

  • Page 48: Stitching Width

    Chapter 1 Before Operation 5-2-3. How to use the menu screen The basic operation on the menu screen is as follows. The following steps shows how to adjust a finished length as an example. Press the key when the top screen is Ready Processing displayed or [Ready] or [Processing] is...
  • Page 49 Chapter 1 Before Operation • Saddle stitching and folding, saddle stitching, side stitching and folding, side stitching Standard position = paper width/2 Example: When the paper width is 210 mm/8.27 inches 210/2 = 105 mm/4.13 inches The available input range: 58.5 mm/2.31 inches to (paper width - 30 mm/1.18 inches) 105 mm /4.13 inches...

  • Page 50: Options

    Options The items listed below are the parts for options, which a user need to attach or remove. 7-1. DBM-SSW The DBM-SSW can be connected to both the DBM-600 and the DBM-600T. Name Function Paper guide roller unit Holds paper conveyed to the stacker.

  • Page 51: Dbm-Lsw

    Chapter 1 Before Operation 7-2. DBM-LSW The DBM-LSW can be connected to the DBM-600T. Name Function Paper guide roller unit Holds paper conveyed to the stacker. (large) Paper guide roller unit Holds paper conveyed to the stacker. Use this when a finished size of (small) the booklet is 121 mm/4.76 inches or less.

  • Page 52: Workflow

    The flowchart below illustrates the flow of basic operation. For details, refer to the text and relevant pages. (p.2-1) Turning on the power (p.2-3) Setting the control panel(*) (p.2-16)(p.2-19) 600T Preparing the DBM-600 and the DBM- (p.2-20) Preparing the upstream unit (p.2-20) Step mode(*) Adjusting each section DBM-600 (p.2-37)

  • Page 53: Chapter 2 Basic Operation

    Otherwise electric hazards may occur. • When a upstream unit is connected to the DBM-600, you cannot touch the power switch. To prevent a user from touching it, the power switch cover has been attached. • You cannot touch the power switch of the DBM-600T. To prevent a user from touching it, the power switch cover has been attached.

  • Page 54: Turning Off The Power

    Make sure that all the operations in the system are complete. Set the power switch of the paper feeding machine to “ .” The powers of the all the machines connected to the DBM-600 will be turned off. Before turning on the power, wait for two seconds or more.

  • Page 55: Setting The Control Panel

    Chapter 2 Basic Operation 2. Setting the Control Panel Make settings for a binding mode, paper size, trimming and others on the control panel. If you do not use the default memory, select a memory number and make settings following the procedures below. All the memories can be overwritten.

  • Page 56: Setting The Standard Size

    Chapter 2 Basic Operation 2-1. Setting the standard size Example) Memory used: No.1 Paper size: A3 SEF (length x width 420 x 297 mm/16.54 x 11.69 inches) Finished size: 207 x 291 mm/8.15 x 11.46 inches Binding: saddle stitch Folding: on Trimming: fore-edge trimming 3 mm/0.12 inch, head/foot trimming 3 mm/0.12 inch each Step1 Set the binding method...
  • Page 57 Chapter 2 Basic Operation The second page of the setting screen is displayed. Press the fore-edge trimming key to activate the fore-edge trimming. Press the head/foot trimming key to activate head/foot trimming. Press the key. The paper size entry screen is displayed. Step2 Enter the paper size Press the [1] box to enter a paper length.
  • Page 58 Chapter 2 Basic Operation To change the value, press the [4] box and enter a desired value using the numeric keypad. Press the [2] box to enter a paper width. The numeric entry screen is displayed. Enter [2970] using the numeric keypad. Press the key.

  • Page 59: Setting The Custom Size

    Chapter 2 Basic Operation Enter [2910] using the numeric keypad. Press the key. The value entered is confirmed and the paper size entry screen is displayed. Stitching width When a finished length is entered, the standard stitching width (center to center distance between the two stitches) is displayed in the [3] box.
  • Page 60 Chapter 2 Basic Operation Step1 Set the binding method Press the [Main] tab. The [Main] screen is displayed. Select [01] using the key. Press the key. The first page of the setting screen is displayed. Press the saddle stitching key to set the binding method to “saddle stitching.”...
  • Page 61 Chapter 2 Basic Operation Step2 Enter the paper size Paper size entry screen Numeric keypad Press the [1] box to enter a paper length. The numeric entry screen is displayed. Enter [5000] using the numeric keypad. Press the key. The value entered is confirmed and the paper size entry screen is displayed. Stitching position When a paper length is entered, the standard value from the lead edge of the paper to the stitching position is displayed in the [3] box.
  • Page 62 Chapter 2 Basic Operation Step3 Enter the finished size Once you enter a paper length and a paper width, the standard finished length is displayed in the [1] box and the standard finished width in the [2] box. Standard finished length: (finished length after folding/2) - 3 mm/0.12 inch Standard finished width: With head/foot trimming: (paper width - (3.0 mm/0.12 inch x 2)) Without head/foot trimming: paper width...
  • Page 63 Chapter 2 Basic Operation Stitching width When the 4 STITCH KIT (option) has been installed, the stitching width is displayed in [1] and [2]. [1]: Stitching width for the two stitches on the operator’s side and the other two stitches on the non-operator’s side [2]: Stitching width for the two inside stitches According to the paper size entered, a standard value is displayed in each box.
  • Page 64 The offset adjustment value (head) for the DBM-600 is displayed. (head) Setting range: 0 to 21 DBM-600 offset adjustment value (foot) The offset adjustment value (foot) for the DBM-600 is displayed. Setting range: 0 to 21 Message display [Adjust the head/foot guide position manually.] is displayed.
  • Page 65 Chapter 2 Basic Operation 2-2-1. Adjusting head/foot guide of the DKT-200 Before following the procedures below, turn off the power switch of this machine referring to the procedures in ”1-2. Turning off the power" and disconnect the power cords of this (p.2-2) machine from the wall outlet.
  • Page 66 When the paper is large and the stitching width is wide, it will be difficult for you to follow the procedures. Open the top cover of the DBM-600. Insert the L-wrench to the fixing screw on each stitching side guide.
  • Page 67 Chapter 2 Basic Operation Move the stitching side guides manually to the position of the value displayed on the control panel referring to the scale label. Each mark on the scale indicates a 1 mm/0.04 inch increment. When moving the side guides, hold the area marked with the green triangle.

  • Page 68: Preparing The Dbm-600 For Operation

    Chapter 2 Basic Operation Preparing the DBM-600 for Operation 3-1. Using the paper guide Use the supplied paper guide for side stitching, corner stitching, and side stitching/folding. Loosen the knob screw of the paper guide attached to the machine. Remove the paper guide.

  • Page 69: Moving The Stitch Release Levers (For Corner Stitching)

    Chapter 2 Basic Operation 3-2-2. Attaching the page insertion guide Align the left notch on the page insertion guide with the hole on the machine. Align the right notch on the page insertion guide with the cutout on the machine. Once you finish the page insertion operations, remove the page insertion guide.

  • Page 70: Aligning The Paper Passage Lines

    Chapter 2 Basic Operation 3-5. Aligning the paper passage lines After preparing this machine for binding operations, check that the paper passage line is aligned to that of the upstream unit. When paper conveyed from the upstream unit is sent to this machine, check that there is even space between the left and right side guides and paper.

  • Page 71: Preparing The Dbm-600T For Operation

    Chapter 2 Basic Operation Preparing the DBM-600T for Operation If the trimming width is 25 mm/0.98 inch or longer, follow the procedures below before trimming. Loosen the infeed roller unit knob screw. While lifting the infeed roller unit, move the angle to the non-operator’s side to place the infeed roller unit on the angle.

  • Page 72: Making The Upstream Unit Ready

    Chapter 2 Basic Operation Making the Upstream Unit Ready Prepare the upstream unit for starting operations, such as setting the control panel. For details, refer to the instruction manual of the upstream unit. Adjusting Each Section (Step Mode) Before starting a binding operation, adjust each section in the step mode. The adjusted value in the step mode is saved in the memory you are currently using.

  • Page 73: Adjusting The Stitching Section (When "Stitching On" Has Been Selected)

    Chapter 2 Basic Operation Pressing the key of the upstream unit or the DBM-600, a set of paper will be conveyed from the upstream unit to the stitching section and stop there. Press the key to stop the step mode in the middle.
  • Page 74 Chapter 2 Basic Operation Items Function Fine adjustment of stitching back The stitching back guide moves backward by about 0.99 mm/0.039 guide inch. The stitching back guide moves forward by about 0.99 mm/0.039 inch. The stitching back guide moves backward by about 0.09 mm/0.004 inch.

  • Page 75: Adjusting The Folding Section (When "Folding On" Has Been Selected)

    Chapter 2 Basic Operation After adjustment, press the key [11]. The paper is stitched and goes to the folding stopper. • When stitching has been set to off, the paper goes to the folding stopper without being stitched. • When side stitching, corner stitching and folding off have been selected, the paper is ejected to the paper receiver.
  • Page 76 Chapter 2 Basic Operation Items Function Fine adjustment of folding back guide The folding back guide moves backward by about 0.90 mm/0.035 inch. The folding back guide moves forward by about 0.90 mm/0.035 inch. The folding back guide moves backward by about 0.18 mm/0.007 inch.

  • Page 77: Adjusting The Trimming Section (When "Trimming On" Has Been Selected)

    6-4. Adjusting the trimming section (when “trimming on” has been selected) After the step mode is complete in the DBM-600, a booklet stops at the stopper of the DBM-600T. If necessary, make the following adjustments. Set the trimming for the step mode to on to adjust the trimming section .
  • Page 78 Chapter 2 Basic Operation 7-1-1. Adjusting the guides position The sheets of paper are The sheets of paper are not The sheets of paper are not not aligned along the side. aligned along the length and side. aligned along the length. It is necessary to adjust the It is necessary to adjust the It is necessary to adjust both the...

  • Page 79: When Stitching And Folding Positions Do Not Align

    Chapter 2 Basic Operation guides becomes longer by approx. 1.0 mm/0.039 inch. [7] Pressing this returns to the [Adjust] screen. Adjust the stitching back guide, folding side guides and folding back guide in the same way. 7-1-2. Increasing the number of jogs Display the third page (3/7) of the [Function] screen.
  • Page 80 Chapter 2 Basic Operation The stitching position adjustment screen is displayed. Press any of the key between [3] and [6] to adjust the stitching position. [1] Current setting value is displayed as a parameter. Setting range: -55 to 55, default: 0 [2] The current stitching position is displayed in mm/inch.

  • Page 81: Adjusting Stitching And Folding Positions Simultaneously

    Chapter 2 Basic Operation 7-3. Adjusting stitching and folding positions simultaneously Correct example The stitched/folded line is The stitched/folded line is out The stitched/folded line is at out of position and the top of position and the bottom the center of the paper. half of the paper is shorter.

  • Page 82: Adjusting The Stitching Width

    Chapter 2 Basic Operation 7-4. Adjusting the stitching width Although the stitching width is automatically set to the standard position, you can change it if a stitch and prints coincide. ””6. Stitching Width” (p.1-38) Press the stitching width adjustment key on the [Adjust] screen. The stitching width adjustment screen is displayed.

  • Page 83: When Fold Is Skewed

    Chapter 2 Basic Operation 7-5. When fold is skewed When fold is skewed, adjust the angle of the folding side guides using the fold misalignment adjustment Turn the fold misalignment adjustment knob screw counterclockwise to loosen Adjust the angle of the stopper using the folding stopper angle adjustment.

  • Page 84: When The Stitching Position Is Not At Right Angle To Paper

    Chapter 2 Basic Operation 7-6. When the stitching position is not at right angle to paper Do not disassemble the product more than needs. Fire, electri cation, injury, malfunction, or breakdown may be caused by disassembling the parts which are not speci ed in this manual.

  • Page 85: When Paper Does Not Align On The Belt Stacker

    Chapter 2 Basic Operation Loosen the stitching side guide knob screws. When the OFFSET TRIM KIT (option) is attached, loosen the fixing screw on each stitching side guide using the L-wrench. Turn the stitching side guide adjustment to adjust the angle. Tighten the stitching side guide knob screws.

  • Page 86: When There Is A Scratch On A Booklet

    F unit, and the angle B unit. Step1 Attaching the guide 1, 2 and 3 units Attach the guide 1 unit, guide 2 unit, and guide 3 unit to the DBM-600. Paper conveyance direction Align the notches of the guide 1 unit with the holes in the folding section.
  • Page 87 Chapter 2 Basic Operation Step2 Attaching the angle F and B units While releasing the Infeed conveyance unit lock lever, lift the infeed conveyance unit. Remove the stitching ejection roller R unit. Attach the angle F and B units aligning the holes with the screws on the machine as shown in the figure.

  • Page 88: Stripping Occurs On The Surface Of A Booklet

    Chapter 2 Basic Operation 7-9. Stripping occurs on the surface of a booklet 7-9-1. Adjusting the fold ejection roller gap adjustment lever Adjust the position of the fold ejection roller gap adjustment lever. Set the lever to the same position on either side.

  • Page 89: Adjusting Each Part (Dbm-600)

    Chapter 2 Basic Operation Adjusting Each Part (DBM-600) 8-1. Adjusting the infeed paper holder When paper is thin and the total number of sheets is small, paper may bend because it knocks against the infeed paper holder. In this case, make the following adjustment.

  • Page 90: Adjusting The Height Of The Stitch Ejection Roller R

    Chapter 2 Basic Operation 8-3. Adjusting the height of the stitch ejection roller R When paper is large or the number of sheets is large, paper may not reach the folding section because it is slowly conveyed to the folding section from the stitching section. Adjust the height of the stitch ejection roller R.

  • Page 91: Adjusting The Height Of The Insertion Roller

    Chapter 2 Basic Operation [6] Pressing this returns to the [Adjust] screen. 8-5. Adjusting the height of the insertion roller When a sheet for page insertion does not reach the folding stopper or strike against it during page insertion operations, adjust the height of the page insertion roller. Standard position: Tuned fully counterclockwise Loosen the page insertion roller knob screw.

  • Page 92: Using The Fold Paper Holder

    Chapter 2 Basic Operation 8-7. Using the fold paper holder When thin paper sags in the folding section, use the fold paper holder. Set the adjustment to the same position on either side. Standard position: [B] Loosen the fold paper holder knob screw.

  • Page 93: Using The Paper Receiving Guides F And B

    Chapter 2 Basic Operation 8-9. Using the paper receiving guides F and B During side stitching operations, if the sides of paper do not align on the paper receiver, use the supplied paper receiving guides F and B. Place the paper receiving guides F and B at 10 mm/0.39 inch from each side of paper.

  • Page 94: Adjusting The Height Of The Paper Receiver Full Loading Sensor

    Chapter 2 Basic Operation 8-11. Adjusting the height of the paper receiver full loading sensor In the following cases, move the paper receiver full loading sensor height adjustment downward until it stops. - Corner stitching - When the booklets ejected to the paper receiver are not stacked straight Standard position: top 8-12.

  • Page 95: Adjusting The Stopper Angle

    Chapter 2 Basic Operation 9-2. Adjusting the stopper angle When a booklet is trimmed skewed, adjust the conveyance stop timing on the control panel of the DBM-600 or the PC CONTROLLER. ””11-1. Adjusting conveyance stop timing” (p.2-47) If a booklet is still trimmed skewed, stopper is not straight. Adjust the angle of the stopper.

  • Page 96: Adjusting The Press Angle Unit

    Chapter 2 Basic Operation 9-4. Adjusting the press angle unit When saddle stitching a few sheets of paper, if a finished booklet is torn by a stitch, change the position of the press angle unit. To loosen or tighten the screws of the press angle unit, use the supplied L-wrench. Do not disassemble the product more than needs.

  • Page 97: Adjusting The Infeed Sensor Height

    Chapter 2 Basic Operation 9-5. Adjusting the infeed sensor height When a booklet is not detected, lower the infeed sensor. Standard position: upper Loosen the infeed sensor height adjustment knob screw. Lower the infeed sensor height adjustment knob screw. Tighten the infeed sensor height adjustment.

  • Page 98: Adjusting The Paper Guide Roller Unit

    Chapter 2 Basic Operation When not performing loop stitching Move the fixing screws outward until they stop in step 2 on the previous page. The slide stoppers will open completely. 10. Adjusting the Paper Guide Roller Unit 10-1. Adjusting the position of the paper guide roller unit Although the paper guide roller moves automatically in accordance with the booklet length at the time of size change, you can also manually adjust the position.

  • Page 99: Replacing With The Paper Guide Roller Unit

    Chapter 2 Basic Operation 10-2. Replacing with the paper guide roller unit (small) Use this when a finished size of the booklet is 121 mm/4.76 inches or less. replace the paper guide roller unit with the supplied paper guide roller unit (small).

  • Page 100: Starting Binding Operations

    12. Starting Binding Operations Press the start key of the upstream unit to start binding operations. When a upstream is not connected, press the key of the DBM-600. When using the PC CONTROLLER, refer to the PC CONTROLLER operation manual. 2-48...

  • Page 101: Chapter 3 Advanced Operation

    Chapter 3 Advanced Operation Chapter 3 Advanced Operation Sending Paper Manually 1-1. Using the DBM-600 HAND FEED KIT (optional) Specify the number of sheets to be processed and the number of manual feeds on the [Function] screen. Loosen the knob screw.

  • Page 102: Using The Dbm-600 Air Kit (Option)

    Thin or small paper: low (Turn the adjustment clockwise.) 2-stitch Binding with 4 STITCH KIT (option) Attached When performing two stitching when the 4 STITCH KIT has been attached to the DBM-600, follow the procedures below. Lift the stitch release lever of each...

  • Page 103: Using The Calendar Kit (Option)

    Chapter 3 Advanced Operation Using the CALENDAR KIT (Option) To use the CALENDAR KIT when the kit has been attached to the machine, change the position of the spring to [b] as shown in the figure. When changing the position, hold the grip of the spring. If you do not make calendars when the CALENDAR KIT is attached, set the spring to the position of [a].

  • Page 104: Adjusting The Position Of The Kicker

    Chapter 3 Advanced Operation 5-2. Adjusting the position of the kicker Loosen the knob screw of the kicker. Move the kicker according to the booklet size referring to the scale label. Tighten the knob screw of the kicker. 5-3. Attaching the stopper The use of the stopper can prevent the sorted booklet from being kicked too much.

  • Page 105: Using The Sorting Function

    Chapter 3 Advanced Operation 5-4. Using the sorting function When using the DKT-K, you can make settings using the control panel of the DBM-600 or the PC (p.1-33) CONTROLLER so that sorting is made each time the specified number of booklets are ejected to the stacker.
  • Page 106 Chapter 3 Advanced Operation 6-1-3. Straightening the wire When the stitch is bent or deformed, straighten the wire. Straight wire enables more stable stitching operations. Remove the leaf spring and remove the former. Feed the wire with the adjusting handle. Rotating the wire straightener clockwise warps the wire downward and rotating it counterclockwise warps it upward.
  • Page 107 [Active] is displayed in the message display. Although the screen to the right is displayed on the touch panel of the DBM-600 even when performing a stitching test using the PC CONTROLLER, you do not need to press the stitch key here.
  • Page 108 Memo Chapter 3 Advanced Operation...

  • Page 109: Chapter 4 Cleaning The Unit

    Chapter 4 Cleaning the Unit Chapter 4 Cleaning the Unit • Make sure that you disconnect the power cord from the wall outlet before cleaning. • Before you use the machine after cleaning, make sure that its surface is completely dry. Do not touch the power switch with wet hands.

  • Page 110: Cleaning The Sensor

    Chapter 4 Cleaning the Unit 1-3. Cleaning the sensor Adhesion of dust to a sensor may cause a false detection. Clean the sensors using an air duster. DBM-600 [1] Infeed sensor [2] Stitching back guide sensor [3] Stitching sensor [4] Side-stitching ejection sensor...

  • Page 111: Emptying The Scrap Box

    Chapter 4 Cleaning the Unit DBM-600T [1] Infeed sensor [2] Scrap box full loading sensor [3] Paper ejection sensor Emptying the Scrap Box When the scrap box is full, the machine stops. Because the finished conditions may be affected when the scrap box is filled with offcuts, empty it. When store the scrap box, push the box until it touches the scrap box stopper.

  • Page 112: Stitcher Head

    Chapter 4 Cleaning the Unit Stitcher Head Before following the procedures below, turn off the power switch of this machine referring to the procedures in “1-2. Turning off the power” and disconnect the power cords of this (p.2-2) machine from the wall outlet. 3-1.

  • Page 113: Wire Threading

    Chapter 4 Cleaning the Unit 3-3. Wire threading Turn the triangular handle to the stitching position. Wire Pass the wire through the wire guides. Send the wire to the stitch detection Wire guide section. Wire guide Put the wire between the bearing and the roller.
  • Page 114 Chapter 4 Cleaning the Unit Feed the wire a little using the supplied longnose pliers so that the wire comes below the feed wheels. Turn the triangular handle to the stitching position. Insert the adjusting handle into the Feed wheels shaft of the feed wheels.

  • Page 115: Installing New Wire

    Chapter 4 Cleaning the Unit 3-4. Installing new wire When there is no wire on the wire reel mount, install a new wire following the procedures below. Install a new wire to the wire reel mount. Make sure that you install the wire in the correct direction.

  • Page 116: Lubricating The Stitcher Head

    Chapter 4 Cleaning the Unit 3-5. Lubricating the stitcher head Oil the A section once a week, and the B section once a month using the supplied oil. Use a few drops of oil for each part. Excessive oil will drip and dirty the paper.

  • Page 117: Chapter 5 Trouble Guide

    Chapter 5 Trouble Guide Chapter 5 Trouble Guide DBM-600 Error Code When an error has occurred in the DBM-600, the error is displayed on the LCD display as shown below. Name Error code Error message Error icon Displayed when an error has occurred.

  • Page 118: Paper Jam Error

    Chapter 5 Trouble Guide 1-2. Paper jam error Error Cause Solution Code J001 Paper has not reached the infeed section. Open the top cover to remove the paper. J002 Paper has remained in the infeed section. J003 Paper has not reached the stitching back guide. J004 Paper has remained at the stitching back guide.

  • Page 119: Errors Requiring A Service Call

    Chapter 5 Trouble Guide Error Cause Solution Code U095 The stitcher heads located on the outer ends has Return each stitch release lever to its original been released for 4 stitching operations when the position. (p.3-2) 4 STITCH KIT is attached. U900 The time has come for the periodic maintenance.

  • Page 120: Paper Jam Error

    Chapter 5 Trouble Guide Error Cause Solution Code U021 The paper guide roller unit is closer to the machine Adjust the position of the paper guide roller unit more than they are supposed to. to move it away from the machine and press the key or open and close the top cover.

  • Page 121: Errors Requiring A Service Call

    Chapter 5 Trouble Guide 2-4. Errors requiring a service call When the following error codes are displayed, turn off and on the power. If the error is not solved by turning off and on the power, contact your dealer. E010 E020 to E021 E414 E900 to E903...

  • Page 122: Paper Jam

    Chapter 5 Trouble Guide Paper Jam 3-1. Paper jam in the DBM-600 When a paper jam has occurred, this machine stops and the location is displayed on the screen. If you cannot eject paper by pressing the key, remove it according to the location following the procedures below.
  • Page 123 Chapter 5 Trouble Guide 3-1-1. Infeed section or stitching section (infeed side) While releasing the infeed conveyance unit lock lever, lift the infeed conveyance unit. Remove the jammed paper. After returning the infeed conveyance unit to the original position, make sure that you lock the infeed conveyance unit lock lever.

  • Page 124: Paper Jam In The Dbm-600T

    Chapter 5 Trouble Guide 3-1-3. Ejecting section Remove the paper by hand. 3-2. Paper jam in the DBM-600T Do not touch the blade. It could cause serious injury. When a paper jam has occurred, remove the paper following the procedures below. Press the key.
  • Page 125 Chapter 5 Trouble Guide The knife comes up and stops. Open the top cover and remove the booklet by hand. B. When you cannot remove a booklet When you cannot remove a booklet easily, remove the infeed roller unit in the following way. Loosen the knob screw of the duct unit, then remove the duct unit pulling upward.

  • Page 126: Step Ejection

    The setting of the power switch is not Check the setting of the power switch. (p.2-1) turned on. correct. 4-2. DBM-600 stitching section Symptom Cause Solution Paper jams at the The setting of the paper size is not correct. Check the paper size and perform a size entrance of the infeed change.
  • Page 127 (p.2-37) next paper strikes against it. When delivering paper sheet by sheet, the Adjust the air volume. (p.3-2) air of the DBM-600 AIR KIT (option) is not properly adjusted. The gap between the stitching paper Widen the gap. (p.2-37) holder and the conveyance guide is too narrow for the paper thickness.

  • Page 128: Folding Section

    The gap between the stitching paper Widen the gap. (p.2-37) holder and the conveyance guide is too narrow for the paper thickness. 4-3. DBM-600 folding section Symptom Cause Solution Paper strikes against the Paper is conveyed skewed and strikes Slower the stitching side guide opening folding side guide and against the folding side guide.
  • Page 129 Chapter 5 Trouble Guide Symptom Cause Solution Paper is folded skewed. The angle of the folding side guides are Adjust the angle. (p.2-31) not adjusted using the fold misalignment adjustment knob screw. Paper alignment is poor. Refer to “Paper alignment is poor. ” The folding side guides are too close to Set the folding side guides distant from each other.

  • Page 130: Paper Receiver And The Stacker

    The conveyance stop timing is not Make the conveyance stop timing slower contact with the stopper appropriate. on the control panel of the DBM-600 or the because it does not reach PC CONTROLLER . If the problem is not (p.2-47) the stopper or bounces solved yet, narrow the roller gap.

  • Page 131: Problem With Finished Booklets

    Chapter 5 Trouble Guide Symptom Cause Solution After a booklet is The conveyance restart timing is not Make the timing slower. (p.2-47) trimmed, it is not appropriate. conveyed. 4-6. Problem with finished booklets Symptom Cause Solution The booklet is folded skewed. “The folding position is not stable.”...
  • Page 132 Chapter 5 Trouble Guide Symptom Cause Solution There are scratches on a cover and a ”7-8. When there is a scratch on a booklet” (p.2-34) booklet sheet. ”11-1. Adjusting conveyance stop timing” (p.2-47) ”11-2. Adjusting conveyance restart timing” (p.2-47) 5-16...

  • Page 133: Chapter 6 Appendix

    1 mm/0.04 inch, dividing sheets into subsets may be required. *For sheet/sheet or when paper alignment is poor, the use of the DBM-600 AIR KIT (option) is necessary. Side stitching, side stitching and folding B5 LEF, A4 SEF+LEF, A4SR SEF+LEF, LTR...
  • Page 134 -Depending on the paper size, paper alignment may poor. In that case, use the subset function. All the sheets need to be equally divided. -When the DSF-2200 is connected, the use of the TRAIL EDGE AIR KIT or the DBM-600 AIR KIT (option) is necessary.
  • Page 135 -Depending on the paper size, paper alignment may poor. In that case, use the subset function. All the sheets need to be equally divided. -When the DSF-2200 is connected, the TRAIL EDGE AIR KIT or the DBM-600 AIR KIT is required. -For intelligent feed, the use of the DBM-600 AIR KIT (option) is necessary.
  • Page 136 Chapter 6 Appendix Model DBM-600 DBM-600T The maximum Saddle stitching Saddle stitching thickness of a set that 2.5 mm/0.10 inch or less 6.0 mm/0.24 inch (there is a limitation can be sent depending on the paper size and quality) *fine quality paper 81.4 g/m²/22 lb (80 g/m²/21 lb): 3.0 mm/0.12 inch or less...
  • Page 137 Model name of 4 STITCH KIT, CALENDAR KIT, DBM-600 DBM-LSW, DBM-SSW, SLIDING BASE FOR ASM, options AIR KIT, DBM-600 HAND FEED KIT, D-PORT D-PORT CONNECTING KIT, DKT-K CONNECTING KIT, DBM-SSW, OFFSET TRIM (Name of product) KIT, DSF-2200 HAND FEED KIT...
  • Page 138 Chapter 6 Appendix Specifications when using the options Model CALENDAR KIT Paper size (Cover + inner sheets) A3 SEF + A4 LEF, A4 SEF + A5 LEF, LGR SEF + LTR LEF Paper quality Cover Fine quality: 157 to 280 g/m²/42 to 74 lb Art/coated paper: 157 to 280 g/m²/42 to 74 lb Inner sheets Fine quality: 80 to 160 g/m²/21 to 43 lb...

  • Page 139: Limit On Stitching Width

    Chapter 6 Appendix Limit on Stitching Width The adjustable range for stitching width is limited depending on the number of stitcher heads. Paper cannot be stitched from the edge of the paper width to 15 mm/0.59 inch(*) regardless of the number of stitcher heads.
  • Page 140 Chapter 6 Appendix Side stitching, corner stitching Paper conveyance direction A: The distance from the leading edge of paper: 6 mm ±1 mm/0.24 inch ± 0.04 inch (standard position for side stitching: 6 mm/0.24 inch) B: The minimum distance from the edge of paper: 15 mm/0.59 inch(*) (standard position for corner stitching: 15 mm/0.59 inch) (*) When the CALENDAR KIT (option) is not used with the kit attached, 26 mm/1.02 inches) The distance from the edge when the paper width exceeds 358 mm/14.09 inches) is based on the...
  • Page 141 Memo Chapter 6 Appendix...
  • Page 142 4-1-6 Oyama, Chuo-ku, Sagamihara-shi, Kanagawa 252-5280, Japan TEL: +81-42-775-3602 FAX: +81-42-775-3606 E-mail: info@duplo.com This manual is printed on recycled paper to help protect the environment. 16F-90112-0 15080000D...

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