Duplo DBM-100 Instruction Manual
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Duplo DBM-100 Instruction Manual

Duplo DBM-100 Instruction Manual

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DBM-100
INSTRUCTION MANUAL

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  • Page 1 STAPLER FOLDER DBM-100 INSTRUCTION MANUAL...
  • Page 2 Note : The testing of Electromagnetic Compatibility Directive is executed under the configuration of Model DC-10 + DC-10B + DBM-100. ÜBEREINSTIMMUNGSERKLÄRUNG Die Duplo Corporation mit Sitz in 7-6, Izumi Honcho 1-chome, Komae-shi, Tokyo 201, Japan, versichert, daß das folgende produkt, Bezeichnung des Produkts : HEFT / FALT MASCHINE Typen-Nr.

  • Page 3: Table Of Contents

    INTRODUCTION Thank you for your purchase. To ensure correct usage, please read this instruction manual thoroughly, especially the section Safety Precautions. After reading, please store this instruction manual in a safe place for future reference. TABLE OF CONTENTS 1. Safety Precautions ......... 2 7.

  • Page 4: Safety Precautions

    1. SAFETY PRECAUTIONS Always observe the cautions and warnings explained below to prevent personal injury or property damage. The degree of danger and damage that could occur is indicated in two levels by the following marks. WARNING : Ignoring this mark could result in the possibility of serious injury or even death.
  • Page 5 Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit). Such flammable gas can be ignited and cause a fire or combustion. Make sure that the current consumption listed on the main nameplate does not exceed capacity rating of the power outlet and do not connect other equipment to this same power outlet.
  • Page 6 SAFETY PRECAUTIONS (continued) Warning and Caution Label Locations CAUTION WARNING Top cover or Belt conveyer pinches your fingers. You may get hurt. Do not spray inflammable gas inside unit. It could cause fire or combustion.

  • Page 7: Usage Precautions

    2. USAGE PRECAUTIONS 2-1. Power supply Make sure the power supply used is always within the following range. • 220 to 240 V AC 50 Hz –10% Plug the power cord plug directly into a wall power outlet. 2-2. Operating environment Operate this unit in the following environment.

  • Page 8: Names And Operation Of Parts

    3. NAMES AND OPERATION OF PARTS 3-1. External Parts...
  • Page 9 3. NAMES AND OPERATION OF PARTS Name Operation Top cover When this cover is opened during operations, the unit will make emergency stops. Power switch In the automatic mode, turn the power on after upstream processing devices being powered (such as collator, etc.). Control panel Refer to “3-3.

  • Page 10: Internal Parts

    3. NAMES AND OPERATION OF PARTS 3-2. Internal Parts...
  • Page 11 3. NAMES AND OPERATION OF PARTS Name Operation Aligns the width of the paper. Side jogger Aligns the length of the paper. Back jogger Conveyance unit Holds the paper in conveyance. Conveyance belt Belt to convey the paper. Conveyance roller Roller to drive the conveyance belt and ball unit.

  • Page 12: Control Panel

    3. NAMES AND OPERATION OF PARTS 3-3. Control Panel @6 #0 shift t y o !0 !7 !9 @0 @2 @3 @7 Name Operation Folding position key Back jogger position <In the fine adjustment mode> When the key is pressed for less than 1 second, moves briefly. When pressed for more than 1 second, moves continuously.
  • Page 13 3. NAMES AND OPERATION OF PARTS Name Operation Staple detection lamp Lights up when staple remaining amount detection is set ON. Staple detection Switches between staple remaining amount detection ON or OFF. ON/OFF key Memory lamp Blinks when memory is turned on. Memory key Memorizes the paper size.

  • Page 14: Binding

    4. BINDING This chapter describes binding operations in the automatic mode and manual mode. NOTE : Setting the wrong paper size with the stapler head, clincher, side jogger, etc., and the wrong stapling folding method (saddle-stapling, center-folding, side-stapling, corner-stapling) will not only lead to poor finish but cause the unit to damage as well.
  • Page 15 4. BINDING If the ball unit or side jogger must be Ball unit Center removed temporarily to move the clincher, ensure that each part is fixed properly after setting. Staplers <Setting Saddle-Stapling> • The position to be stapled is determined after setting the center of the paper on the unit.
  • Page 16 4. BINDING <Setting Corner-Stapling> • Staples the right or left corner of the paper within 6 mm from the top of the paper. • Letter size paper can be corner-stapling only if fed in wide edge leading. • Remove the stapler head which is not used Connector unit (accessories) for corner-stapling, and attach the connector unit (accessories).
  • Page 17 4. BINDING 6 mm Paper Width Settable Staple Position (mm) Direction Staple (mm) moved in (Position from the Center) (Feed in landscape direction) 140 mm 80 mm Ball unit Clincher, Corner-stapling guide <Guide unit, paper holding guide unit> • To side-staple or corner-staple the paper, set the guide units and paper holding guide unit on the side-stapled paper receiving tray.

  • Page 18: Adjusting The Press Roller Clealance

    4. BINDING 4-2. Adjusting the Press Roller Clealance If folding operations are to be performed, press roller clearance adjustment is required. Set the clearance adjusting lever to an appropriate position shown in the f o l l o w i n g t a b l e a c c o r d i n g t o t h e thickness of the paper bound.

  • Page 19: Turning On Power Of The Unit

    4. BINDING 4-3. Turning on Power of the Unit NOTE : After this, the state of the monitor lamps will be as follows..Blinking ..Lit ..OFF After turning on the power of the upstream processing device (collator, etc.), turn on the power of the unit and start binding operations using the upstream processing device.
  • Page 20 4. BINDING To perform binding operations in the manual mode, switch to this mode using the auto/manual key. • When the key is pressed for more than 1 second, the manual mode lamp will light up and binding operations can be performed by manual feeding. •...

  • Page 21: Setting The Paper Size

    4. BINDING 4-4. Setting the Paper Size/Stapling-method • For A3 and A4 paper, the appropriate jogger, stapling position, and folding position are set at manufacturer factory. • The jogger, stapling position, folding position may have to be adjusted finely according to the paper used.
  • Page 22 4. BINDING C a l l i n g t h e s e t t i n g s m a d e a t shipment for the position of the paper guide At shipment, the settings of the positions of joggers and stoppers for each type of paper are memorized with the memory.

  • Page 23: Guide Roller Unit

    4. BINDING 4-5. Setting the Position of the Paper Guide Roller Unit • Not necessary for side-stapling and corner- stapling. • Loosen the setting screw and adjust the position of the paper guide roller so that the leading edge of the paper ejected passes the center slightly.

  • Page 24: Setting The Clearance Adjusting Plate

    4. BINDING 4-6. Setting the Clearance Adjusting Plate • When there are only a few sheets of paper or when saddle-stapling and folding thin paper, the position of the stapling and folding may deviate. In this case, decrease the clearance using the clearance adjusting plate.

  • Page 25: Raising Binding Accuracy

    4. BINDING 4-8. Raising Binding Accuracy • The jogger, stapling position, folding position may have to be adjusted finely according to the paper used. • Before beginning binding operations, insert one set of paper and adjust as required. When connecting the unit with the collator, first set to the automatic mode.
  • Page 26 4. BINDING Press the step mode key on the control panel for more than one second. • Press the step mode key again, and the conveyance belt will run. • To stop the conveyance belt, press the step mode key before inserting the paper. To start it running, press the step mode key again.
  • Page 27 4. BINDING Insert the paper from the manual feed inlet, and the paper will move to the prescribed position, and the conveyance belt will stop. When connecting the unit with the collator, press the start key of the collator and insert paper into the unit. •...
  • Page 28 4. BINDING <Adjusting with Fine Adjustment Mode> (1) Press any one of the folding position key, back jogger position key, or side jogger position key for more than 1 second. (2) If side-stapling is currently selected, the side- stapling size lamp will blink, that the fine adjustment mode has been set.
  • Page 29 4. BINDING (3) The folding position key, back jogger position key, or side jogger position key can be used. (4) Move the side and back joggers according to the paper using the back jogger position key and side jogger position key. With the side jogger closed by pressing the step mode key for less than 1 second, decrease the clearance between the paper and side jogger to...
  • Page 30 4. BINDING With the side jogger closed, press the step mode key for more than 1 second to start stapling operations. • Press the step mode key again for less than 1 second. Staple operations will be performed. • When stapling operations end, folding operations will start automatically.
  • Page 31 4. BINDING When re-adjustment is reguired, start from step 2 again. Be sure to insert paper. <Simple Step Mode Operations (To access the desired step quickly)> (1) Press the step mode key to set the step mode. (2) Press the step mode key while pressing the shift key. (3) The display repeatedly lights up the conveyance lamp →...
  • Page 32 4. BINDING <Operations when only the fine adjustment mode is set> Select the place in which the guide position and folding position finely adjusted are to be memorized. • If side-stapling was first called, only side-stapling can be selected. The same is for saddle-stapling. •...
  • Page 33 4. BINDING Press the memory key for more than 1 second, and memorize. • When A4 saddle-stapling is selected, the A4 saddle-stapling lamp lights up, and the memory lamp goes off. When other sizes are selected, the corresponding lamp lights up, and the memory lamp goes off in the same way.

  • Page 34: Folding Positions

    4. BINDING 4-9. Adjusting Incorrect Staple and Folding Positions Perform fine adjustments of the stoppers if the staple and folding positions are incorrect in saddle-stapling and folding operations. Remove the paper receiving tray. Pull the belt conveyance unit release knob, and open the belt conveyance unit.
  • Page 35 4. BINDING Check how much the stapled sets of paper have deviated from their actual positions, and adjust by rotating the two knobs of the folding stopper. If the sets deviate as shown in the figure, move the folding stopper to the arrow direction.
  • Page 36 4. BINDING After adjusting the knobs, tighten the two cap screws properly. After completing the adjustment, close the folding plate as before. Close the belt conveyance unit. Push gently from above to lock the belt conveyance unit properly. NOTE : Be careful that your hand does not get caught when closing the belt conveyance unit.

  • Page 37: Staple Detection Sensor

    4. BINDING 4-10. Staple Detection Sensor Connection between staple detection sensor and main unit • Connect the lead wire (connector) projecting Lead wire of staple detection sensors from the stapler head to the connector on Connector unit the face of the counter attached of the main unit.

  • Page 38: Setting Non-Standard Paper

    5. SETTING NON-STANDARD PAPER • This chapter describes the procedures for setting non-standard paper in both the manual and automatic modes. • Perform these procedures when memorizing new paper sizes or changing the memorized data. 5-1. Saddle-stapling, Center-folding In the following case, the paper is fed in the portrait direction. Test set Measure the length (L) and width (W) of the test set with the scale label.
  • Page 39 5. SETTING NON-STANDARD PAPER Press any one of the right 6 keys on the control panel for more than 1 second. The saddle-stapling A3, M3, A4, M4, M1, and M2 lamps will blink. • The guide fine adjustment mode and step mode have been set.
  • Page 40 5. SETTING NON-STANDARD PAPER Press the folding position key until the edge of the test set paper reaches the paper size (L) on the saddle-stapling scale label. When the key is pressed for less than 1 second, moves briefly. Saddle-stapling scale label Side-stapling scale label When pressed for more than 1 second, moves continuously.
  • Page 41 5. SETTING NON-STANDARD PAPER While referring to “4-8. Raising Binding Accuracy”, perform jogging to move the side jogger inside, and at this position, press the side jogger position key until the inner line of the side jogger reaches the paper size of the test set. Paper size position Side jogger (right) When the key is pressed for less than 1...
  • Page 42 5. SETTING NON-STANDARD PAPER Select the saddle-stapling size key M3 on the control panel, or any other keys other than M3 if desired. However, keys other than M1 must be pressed together with the shift key. shift The lamp of M3 or other keys selected will light up, and the memory lamp will blink.

  • Page 43: Side-Stapling And Corner-Stapling

    5. SETTING NON-STANDARD PAPER 5-2. Side-stapling and Corner-stapling Papers of lengths 139 to 231 mm and widths of 210 to 320 mm marked with in the table are applicable. Paper size Length (mm) Width (mm) Side-stapling Corner-stapling Measure the length (L) and width (W) of Test set the test set with the scale label.
  • Page 44 5. SETTING NON-STANDARD PAPER Press any one of the right 4 keys on the control panel for more than 1 second. The side-stapling A4, and M5 lamps will blink. • The guide fine adjustment mode and step mode have been set. Press the back jogger position key until the conveyance unit mark reaches the paper size of the test set (L).
  • Page 45 5. SETTING NON-STANDARD PAPER While referring to “4-8. Raising Binding Accuracy”, perform jogging to move the side jogger inside, and at this position, press the side jogger position key until the inner line of the side jogger reaches the paper size of the test set. Remark : For side-stapling and corner-stapling, the paper size and side jogger scale sizes will...
  • Page 46 5. SETTING NON-STANDARD PAPER Select the side-stapling size key M5 on the control panel by pressing it together with the shift key. shift The lamp of M5 selected will light up, and the memory lamp will blink.
  • Page 47 4. SETTING NON-STANDARD PAPER Press the memory key on the control panel for more than one second. The memory lamp will go off, indicating that it has been memorized. For details of the fine adjustments for precise binding, refer to “4-8. Raising Binding Accuracy”.

  • Page 48: Setting The Automatic Mode

    6. SETTING THE AUTOMATIC MODE • This unit can be connected to most collators, etc. (upstream processing devices). Ask your dealer. • Unlike the manual mode, the paper sets from the upstream processing devices are received by the paper feed inlet. •...
  • Page 49 6. SETTING THE AUTOMATIC MODE Check that the paper width mark of the side jogger at non-operating side is adjusted to the paper line of the DC-10 ejection unit. If the mark is not coinciding with the line, adjust the position of this unit. Set the speed on the control panel of the DC-10.
  • Page 50 6. SETTING THE AUTOMATIC MODE Check that the unit is set to the automatic mode. If the automatic mode is not set, set it by pressing the auto/manual key. Press until the buzzer stops (for about 2 seconds). Press the preset key on the control panel of the DC-10.

  • Page 51: Inserting Paper Manually

    7. INSERTING PAPER MANUALLY Check that the paper size, binding method (saddle-stapling and center- folding, center-folding only, side- stapling, and corner-stapling), staple p o s i t i o n , p r e s s r o l l e r c l e a r a n c e adjustment, and paper guide roller unit position adjustment settings have been set.
  • Page 52 7. INSERTING PAPER MANUALLY When the monitor lamp lights up and the unit stops • Refer to “10. Monitor Displays and Steps to Take” and correct the problems such as paper jamming, and then press the automatic/manual key for less than one second to turn on conveyance, and then restart the manual biding.

  • Page 53: What To Do When Paper Jam Occurs

    8. WHAT TO DO WHEN PAPER JAM OCCURS Before performing forced-paper ejection in the DC-10, always remove the jammed paper inside this unit as follows. <When paper jams at the jogger> Open the top cover, remove the conveyance unit, and remove the jammed paper.
  • Page 54 8. WHAT TO DO WHEN PAPER JAM OCCURS <When paper jams at the folding roller and nearby> Remove the paper receiving tray. Pull the belt conveyance unit release knob and open the belt conveyance unit. Raise the knob, open the guide plate, and remove the jammed paper.
  • Page 55 8. WHAT TO DO WHEN PAPER JAM OCCURS <When paper jams at the folding stopper and nearby> Remove the paper receiving tray. Pull the belt conveyance unit release knob, and open the belt conveyance unit. Open the folding plate as shown by the arrow, and remove the jammed paper.
  • Page 56 8. WHAT TO DO WHEN PAPER JAM OCCURS Press the DC-10 jam key and eject the remaining paper in the DC-10 after the jammed paper is removed.

  • Page 57: Replacement Of Staple Cartridge

    9. REPLACEMENT OF STAPLE CARTRIDGE Lift up the lock lever of the staple cartridge. Shake the staple cartridge sideways gently, and pull out the cartridge from the stapler head. Replace the cartridge. • Before replacing, pull out the staple about 20 mm from the cartridge, and cut off the staple at the staple tear line of the stapler.
  • Page 58 9. REPLACEMENT OF STAPLE CARTRIDGE After the replacement, about the first 4 sets will be not stapled. Staple the paper and check if the stapling is horizontal. • If not, pull out the staple 20 mm more, and cut off the staple at the staple tear line of the stapler with less force than before.

  • Page 59: Monitor Displays And Steps To Take

    10. MONITOR DISPLAYS AND STEPS TO TAKE • The control panel is equipped with monitor lamps which indicate the location of problems which have occurred. Take the following steps when these monitor lamps light up. • Sometimes, paper may remain in the conveyance route of the DC-10. Remove them. •...

  • Page 60: Troubleshooting Guide

    11. TROUBLESHOOTING GUIDE Check Problem Correct The paper is not aligned neatly. • Check if the side jogger is set too wide. • Refer to “4-8. Raising the Binding • Check if the back jogger is set Accuracy”. too wide. The paper is not folded at the •...
  • Page 61 11. TROUBLESHOOTING GUIDE Check Problem Correct When the power is turned on, all • This occurs if the power was • Call the desired size. the size lamps of the side-stapling turned off while performing and saddle-stapling blink. memory processing operations f o r t h e p a p e r s i z e u s e d previously.

  • Page 62: Cleaning The Unit

    12. CLEANING THE UNIT • If the conveyance rubber roller, conveyance belt, folding roller, press roller, etc. used for conveying the paper is dirty with paper bits or ink, problems will result. Clean them once a month, or according to the frequency of use. •...

  • Page 63: Specifications

    13. SPECIFICATIONS Model DBM-100 Type Automatic paper size setting type saddle-stapling and folding unit Paper size Saddle-stapling and folding/Center-folding Length : 200 to 450 mm Width : 200 to 320 mm Side-stapling Length : 139 to 231 mm Width : 210 to 320 mm...
  • Page 64 This manual is printed on recycled paper to help protect the environment. 98R-90258-98070200M-0...

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