Still FXH 20 Original Instructions Manual
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Still FXH 20 Original Instructions Manual

Still FXH 20 Original Instructions Manual

Electric pallet truck
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Original instructions
Electric pallet truck
FXH 20
FXH 25
11548011751 EN - 10/2018

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Summary of Contents for Still FXH 20

  • Page 1 Original instructions Electric pallet truck FXH 20 FXH 25 11548011751 EN - 10/2018...
  • Page 3 Preface Address of manufacturer and contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de 11548011751 EN - 10/2018...

  • Page 5: Table Of Contents

    Table of contents Introduction Your industrial truck ........... 2 General .
  • Page 6 Table of contents Overviews Truck overview ........... . . 22 Overview .
  • Page 7 Table of contents Parking brake ............58 Drive program .
  • Page 8 FXH 20 datasheet ........

  • Page 9: Introduction

    Introduction...

  • Page 10: Your Industrial Truck

    Introduction Your industrial truck Your industrial truck General The truck described in these operating instruc- tions corresponds to the applicable standards and safety regulations. If the truck is to be operated on public roads, it must conform to the existing national regula- tions for the country in which it is being used.

  • Page 11: Ce Labelling

    Introduction Your industrial truck CE labelling The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. The supplied EC declaration of conformity confirms this. The CE labelling is attached to the nameplate.

  • Page 12: Ec Declaration Of Conformity

    Introduction EC declaration of conformity EC declaration of conformity Declaration STILL GmbH Berzeliusstrasse 10 22113 Hamburg GERMANY We declare that the machine according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC.

  • Page 13: Identification Label

    Introduction Identification label Identification label NOTE Indicate the serial number for all technical enquiries. Model Manufacturer Serial number Year of manufacture Unladen weight (without battery) in kg Battery maximum weight Battery minimum weight Additional weight (ballast) in kg Nominal motor power (kW) Battery voltage V Rated capacity in kg EC conformity symbol...
  • Page 14 Rules for the operating company of industrial trucks Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 11548011751 EN - 10/2018...
  • Page 15 Introduction Rules for the operating company of industrial trucks 11548011751 EN - 10/2018...

  • Page 16: Permissible Use

    Introduction Permissible use Permissible use The truck described in these operating in- If the truck needs to be used for purposes other structions is suitable for lifting and transporting than those specified in these instructions, you loads. should first: • Obtain permission from the manufacturer The truck should only be used for the purposes •...

  • Page 17: Unauthorised Use

    Introduction Unauthorised use Unauthorised use Any danger caused as a result of unauthorised The forklift truck should not be used in areas use becomes the responsibility of the operator where there is a risk of fire, explosion or or driver and not that of the manufacturer. corrosion, or in areas that are particularly dusty.
  • Page 18 Introduction Disposing of components and batteries 11548011751 EN - 10/2018...

  • Page 19: Safety

    Safety...

  • Page 20: Safety Regulations

    Safety Safety regulations Safety regulations These operating instructions, which come • Regular checks and technical inspections with the truck, must be communicated to all • Recycling of lubricants, oils and batteries those concerned and in particular to personnel • Residual risks. responsible for maintenance and driving.

  • Page 21: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables WARNING Refer to the maintenance data table for the permissible substances necessary for Consumables can be dangerous. operation. It is necessary to follow the safety regulations when handling these substances.

  • Page 22: Hydraulic Fluid

    Safety Safety regulations for handling consumables Hydraulic fluid WARNING Hydraulic fluid is a water-polluting substance! During operation of the forklift truck, Always store hydraulic fluid in containers hydraulic fluids are pressurised and complying with the regulations. are hazardous to your health. Avoid spilling.

  • Page 23: Disposal Of Consumables

    Safety Safety regulations for handling consumables – Dispose of used battery acid in line with the applicable regulations. Disposal of consumables • Any spillage of fluids such as hydraulic oil, ENVIRONMENT NOTE brake fluid or gear lubricant oil must be Materials that have to be disposed of following immediately soaked up with an oil-binding maintenance, repair and cleaning must be...

  • Page 24: Emissions

    Acoustic pressure level in the driver's com- using industrial trucks, e.g. due to the mode partment of operation, environmental factors and other sources of noise. 68 dB (A) FXH 20 68 dB (A) FXH 25 Uncertainty ± 2.5 dB (A) Vibration characteristics for vibrations to which the body is exposed load level of vibrations during operation.

  • Page 25: Residual Dangers, Residual Risks

    Safety Residual dangers, residual risks Residual dangers, residual risks Despite all operational precautions and • Falling, tripping etc. when moving on the compliance with standards and rules, the industrial truck, especially in the wet, with possibility of additional risks when using the leaking consumables or icy surfaces.

  • Page 26: Specialist

    Safety Definition of responsible persons The operating company must ensure that The operating company is responsible for the all users read and understand the safety scheduling and correct performance of regular information in these instructions. safety checks. It is recommended that these checks comply with national performance specifications.

  • Page 27: Safety Tests

    Safety inspection based on time and extraordinary incidents The operating company (see chapter entitled "Definition of responsible persons") must STILL GmbH Hamburg ensure that the truck is checked by a specialist at least once a year or after noteworthy Regelmäßige Prüfung incidents.
  • Page 28 Safety Safety tests 11548011751 EN - 10/2018...

  • Page 29: Overviews

    Overviews...

  • Page 30: Truck Overview

    Overviews Truck overview Truck overview Overview Control unit Stabiliser wheels Seat Brake pedal Steering wheel Battery compartment Adjustable floor Load wheels or bogies Platform Load arms Drive wheel Emergency off switch Operator presence button or pedal 11548011751 EN - 10/2018...

  • Page 31: General View Of The Technical Compartment

    Overviews Truck overview General view of the technical compartment Pump-motor unit Fuses Tank ES30-24 steering unit Traction motor 11548011751 EN - 10/2018...

  • Page 32: Control And Display Components

    Overviews Control and display components Control and display components Driver's compartment Handle Display Switch key (or electronic key) Emergency off switch Joystick Parking brake Steering wheel 11548011751 EN - 10/2018...

  • Page 33: Electronic Key (Option)

    Overviews Control and display components Electronic key (option) Switch ON (operating mode) Switch OFF and awaiting code Programming mode active Key fault or incorrect code Time delay of automatic switch-off Operation Enter Status of LEDs Comments ○ red off ● continuous green (1) (correct PIN) * 1 2 3 4 5 # default PIN...
  • Page 34 Overviews Control and display components PROGRAMMING (truck switch OFF only (2)) To reactivate the default Restoring administrator code the initial (00000000), please administrator contact your agent or code nearest dealer. Power switches off ● red flashing ● green Activating the automatically after 10 flashing (5) (5 seconds automatic...

  • Page 35: Display Operating Unit

    Overviews Control and display components Display operating unit Operator present light Error Code menu Battery indicator light Settings menu Temperature indicator light Drive wheel position menu Settings indicator light Truck status menu Warning indicator light Display of the operating time of the truck Drive programme indicator light Display of the battery charge Activity indicator light...

  • Page 36: Markings

    Overviews Markings Markings Labels Identification label Slinging label Consult the operating instruc- Brand label tions Danger instructions label Consult operating Model label instructions Cold store label Next inspection label 11548011751 EN - 10/2018...

  • Page 37: Serial Number

    Overviews Markings Serial number xx xxxx x xxxxx NOTE Indicate the serial number for all technical enquiries. The serial number contains the following information: 1 Production location 2 Type 3 Year of production 4 Count number 7090_921-004 11548011751 EN - 10/2018...
  • Page 38 Overviews Markings 11548011751 EN - 10/2018...

  • Page 40: Technical Description

    Technical description Technical description Pallet trucks FXH 20 and FXH 25 are used for The steering is controlled with a steering wheel transporting pallets and/or containers in small and a control module. spaces. The drive unit is mounted on a turntable.

  • Page 41: List Of Checks Prior To Start-Up

    List of checks prior to start-up List of checks prior to start-up WARNING – Damaged or missing stickers must be replaced in compliance with the marking Damage or other defects on the truck or attach- position table. ments (special equipment) can result in accidents. If damage or other faults are noticed on the truck –...

  • Page 42: Checking The Brakes

    Checks and actions prior to commissioning Checking the brakes NOTE Braking is progressive and increases as the brake pedal is depressed. Braking on the version without pedals Braking using the brake pedal – Push the joystick to move the truck for- wards.
  • Page 43 Checks and actions prior to commissioning Braking with the single-pedal option Braking using the brake pedal – Toggle the drive switch and press the accelerator pedal (2) to move the truck forwards. – Press the brake pedal (1). The truck brakes progressively until the truck comes to a complete stop.
  • Page 44 Checks and actions prior to commissioning Braking with the dual-pedal option Braking using the brake pedal – Press the accelerator pedal (2) or (3) to move the truck forwards. – Release the accelerator pedal. – Press the brake pedal (1). The truck brakes progressively until the truck comes to a complete stop.

  • Page 45: Checking The Horn

    Checks and actions prior to commissioning Checking the horn The horn is located on the rear side of the control module. To check the operation of the horn, proceed as follows: – Press the button (1) on the control module The horn sounds.

  • Page 46: Truck Operating Instructions

    Truck operating instructions Truck operating instructions The trucks are designed for indoor and Speed must be reduced when moving over outdoor use in non-hazardous atmospheres. obstacles to prevent the truck from becoming The temperature should be between -10°C unbalanced and vibrations in the forklift and +45°C and the relative humidity of the air operator's arms.

  • Page 47: Stepping On/Off The Truck

    Stepping on/off the truck Stepping on/off the truck WARNING Risk of falling, tripping or slipping when stepping on/off the truck. Use the handle and the seat to help when stepping on/off the truck – Grip the handle (1) with your left hand. –...

  • Page 48: Driver's Compartment Settings

    Driver's compartment settings Driver's compartment settings Adjusting the seat The driver's seat has several settings, allowing you to adjust the driving position to suit you: • The lever (1) allows you to adjust the tilt of the backrest • The lever (2) allows you to adjust the horizontal position •...

  • Page 49: Adjusting The Floor

    Driver's compartment settings Adjusting the floor The floor is fitted with a pressure-based height adjustment system. To adjust the floor height, proceed as follows: – Sit on the seat. – Press the floor unlocking button (2) and hold it down for the duration of the operation. –...

  • Page 50: Using The Display-Operating Unit

    Using the display-operating unit Using the display-operating unit Selection buttons The operator selects the menus using the four selection buttons: • The Blue Q button (1) to select Blue Q mode, hare mode or tortoise mode • The left arrow button (2) to scroll left through the drop-down menu •...

  • Page 51: Operation Of The Display Unit

    Using the display-operating unit Operation of the display unit Parking brake The parking brake indicator light (2) indicates the status of the parking brake. • Indicator light permanently illuminated: The parking brake is engaged, the controls are not available • Indicator light flashing: The parking brake is engaged, the controls are available •...
  • Page 52 Using the display-operating unit – Sit on the seat. The light indicating the operator's presence on the seat (1) is replaced by the light indicating the operator's presence on the pedal (2), which flashes. – Press the operator presence pedal with your left foot.
  • Page 53 Using the display-operating unit Managing battery charging The operating unit shows the battery charge level. The operator can refer to the battery icon (1) or (2). The number of bars shown indicates the battery charge level. • From 0 to 20%: 1 bar •...
  • Page 54 Using the display-operating unit Drive program The drive program light (1) is permanently illuminated when a travel mode is selected. There are three different drive modes: • Tortoise mode (2) • Hare mode (3) • Blue Q mode (4) The icon of the drive mode selected appears on the display.
  • Page 55 Using the display-operating unit Settings menu It is possible to access different settings through the Settings menu. – Select the Settings menu (1) This menu allows access to a drop-down menu (2) consisting of: • Language • Unit • Date format •...
  • Page 56 Using the display-operating unit Start-up screen In addition to the various menus and lights mentioned above, additional data is available: • The truck status menu (1) displays the truck menu • The hourglass icon (2) indicates the operat- ing time of the truck •...

  • Page 57: Driving Safety Guidelines

    Driving safety guidelines Driving safety guidelines Behaviour when driving This truck is designed to be used as a pallet truck. Therefore: Operators must obey the same rules within the plant as on the road. They must drive at • The truck must not be used as a stepladder speeds appropriate for the driving conditions.

  • Page 58: Driving

    Driving Driving Defining directions On a ride-on pallet truck, the conventional controls for the drive direction are: • Forward travel (2): Opposite direction to the load arms/forklift operator direction • Reverse travel (1): Direction of the load arms Operation of operator presence detection on the version without pedals DANGER...
  • Page 59 Driving CAUTION Releasing the operator presence button When the operator presence button is released when moving: - The parking brake is activated - All controls are available CAUTION Disabling of controls When the operator leaves the seat, after a time delay: - The parking brake is activated - The controls are no longer available...

  • Page 60: Starting The Truck

    Driving Starting the truck DANGER Risk of sparks It is prohibited to use the truck with the battery hood open. – Check that the battery hood is closed. – Check that the battery is locked. DANGER Risk of serious injury Always keep your body inside the driver's compart- ment while the truck is moving.

  • Page 61: Driving With The Version Without Pedals

    Driving Driving with the version without pedals DANGER Risk of serious injury Always keep your body inside the driver's compart- ment while the truck is moving. WARNING Be aware of the position of the drive wheel. Slowly start the truck. Check the position of the drive wheel on the display.

  • Page 62: Steering

    Driving Reversing the drive direction – Push the joystick to the left (1) or to the right (2). – Push the joystick in the opposite direction. The truck brakes progressively and then moves off in the opposite direction until the required speed has been reached.

  • Page 63: Horn

    Driving Turning direction For forward travel (opposite to load arm direction): – Turn the steering wheel clockwise to steer the truck to the right. – Turn the steering wheel anti-clockwise to steer the truck to the left. For reverse travel (in load arm direction): –...

  • Page 64: Braking On The Version Without Pedals

    Driving Braking on the version without pedals WARNING The quality of the floor surface affects the braking distance of the truck. This should be taken into consideration when driving. NOTE Braking is progressive and increases as the brake pedal is depressed. Braking using the brake pedal –...
  • Page 65 Driving Progressive braking The progressive brake is activated automati- cally if one of the following conditions is met: • The operator presses the brake pedal (1) • The operator releases the operator pres- ence button or pedal • The joystick is released •...

  • Page 66: Parking Brake

    • After a period of time has elapsed (3 s by default) NOTE After a power failure or an emergency stop (emergency stop button), the truck still restarts with a brake in the locked status (indicator permanently on) (2). 11548011751 EN - 10/2018...
  • Page 67 Driving Parking brake status The parking brake indicator light (2) indicates the status of the parking brake. Parking brake status Permanently on Flashing indicator (2) Parking brake status Applied Locked Released Stationary Stationary Moving Truck status Status of the truck Unavailable Available Available...

  • Page 68: Drive Program

    Driving – Press the accelerator pedal to start the truck moving. If the truck is a version without a pedal – Press the operator presence pedal. – Press the parking brake button (1). – Use the joystick to start the truck moving. Drive program The indicator light (1) is on during operation of the truck.
  • Page 69 Driving Tortoise mode Selecting Tortoise mode allows you to reduce the performance of the truck: • The travel speed of the truck is reduced to 6 km/h • The speed of lifting and lowering the forks is considerably reduced The different speeds can be adjusted. Contact the After-Sales Service Centre to change these.

  • Page 70: Using The Truck On A Slope

    Driving Using the truck on a slope NOTE Misuse of the truck on a slope is strictly prohibited. It places particular stress on the traction motor, brakes and battery. CAUTION Risk of tipping Slopes must be approached with great caution: –...
  • Page 71 Driving Travelling down slopes Laden Always travel down slopes forwards. The load faces uphill. Unladen It is recommended that you go down a slope forwards. DANGER Danger of death and/or risk of serious damage to equipment Never park the truck on a slope. Never make a U-turn or take shortcuts on a slope.

  • Page 72: Driving: Single-Pedal Option

    Driving: Single-pedal option Driving: Single-pedal option Specific features of the single-pedal option The operation of a truck equipped with an accelerator pedal is identical to that of a truck without an accelerator pedal. The differences in operation relate to the following aspects: •...

  • Page 73: Driving With The Single-Pedal Option

    Driving: Single-pedal option CAUTION Releasing the operator presence button When the operator presence button is released when moving: - The parking brake is activated - All controls are available CAUTION Disabling of controls When the operator leaves the seat, after a time delay: - The parking brake is activated - The controls are no longer available...
  • Page 74 Driving: Single-pedal option – Put the truck into service. Forward travel – Push the drive switch down (1) to travel forwards (in the opposite direction to the load arms). – Press the accelerator pedal (4). Reverse travel – Push the drive switch up (2) to travel backwards (in the direction of the load arms).

  • Page 75: Braking With The Single-Pedal Option

    Driving: Single-pedal option Braking with the single-pedal option WARNING The quality of the floor surface affects the braking distance of the truck. This should be taken into consideration when driving. NOTE Braking is progressive and increases as the brake pedal is depressed. Braking using the brake pedal –...
  • Page 76 Driving: Single-pedal option The driving controls are available. Progressive braking The progressive brake is activated automati- cally if one of the following conditions is met: • The operator presses the brake pedal (1) • The operator releases the operator pres- ence button •...

  • Page 77: Driving: Dual-Pedal Option

    Driving: Dual-pedal option Driving: Dual-pedal option Specific features of the dual-pedal option The operation of a truck equipped with an accelerator pedal is identical to that of a truck without an accelerator pedal. The differences in operation relate to the following aspects: •...

  • Page 78: Driving With The Dual-Pedal Option

    Driving: Dual-pedal option CAUTION Releasing the operator presence pedal When the operator presence pedal is released when moving: - The parking brake is activated - All controls are available CAUTION Disabling of controls When the operator leaves the seat, after a time delay: - The parking brake is activated - The controls are no longer available...
  • Page 79 Driving: Dual-pedal option The operator selects the direction of travel using the accelerator pedals: • Forward travel (1) • Reverse travel (2) Forward travel – Press the accelerator pedal (1) to move forwards (in the opposite direction to the load arms). Reverse travel –...

  • Page 80: Braking With The Dual-Pedal Option

    Driving: Dual-pedal option Braking with the dual-pedal option WARNING The quality of the floor surface affects the braking distance of the truck. This should be taken into consideration when driving. NOTE Braking is progressive and increases as the brake pedal is depressed. Braking using the brake pedal –...
  • Page 81 Driving: Dual-pedal option Progressive braking The progressive brake is activated automati- cally if one of the following conditions is met: • The operator presses the brake pedal • The accelerator pedal is released • The operator presses the emergency off switch •...

  • Page 82: Operating The Fleetmanager™ Option

    Operating the FleetManager™ option Operating the FleetManager™ option Description of the FleetManager option The FleetManager option allows you to control GSM: Global System for Mobile Communi- access to the truck. The option is a fleet cation management system. Shock sensor You can access the system: •...

  • Page 83: Commissioning A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Commissioning a truck equipped with the FleetManager™ option Commissioning a truck equipped with a keypad or an electronic key – Turn the switch key to start the truck. – Enter the PIN code on the keypad. The PIN code consists of five to eight digits.

  • Page 84: Fleetmanager™ Option: Colour Code For The Leds

    Operating the FleetManager™ option FleetManager™ option: Colour code for the LEDs The LEDs can have different statuses and different colours. Below is the list of the most common messages and their meanings. Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Reading device variant: no...
  • Page 85 Operating the FleetManager™ option Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Flashes quickly Lit continuously A shock has Reset the shock Red colour Green colour occurred The truck is The truck is switched on but connected via a is not moving.

  • Page 86: Disconnecting A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Disconnecting a truck equipped with the FleetManager™ option NOTE Operators must not log off intentionally while driving. WARNING Access to the truck must be disabled. Unauthorised users are not allowed to use the truck. Disconnecting a truck equipped with a keypad or electronic key –...
  • Page 87 Operating the FleetManager™ option Disconnecting a truck equipped with an RFID reading device – Park the truck in a safe place. – Briefly place the RFID card or the RFID transponder (4) in front of the reading device (3). The LED (1) lights up for a second (red colour). The LED (2) is not lit.

  • Page 88: Transporting Loads

    Transporting loads Transporting loads Load handling safety rules WARNING Carefully observe the following instructions before picking up loads. Never touch or stand on moving parts of the truck (e.g. lifting device, pushing devices, work installations or devices for picking up loads). WARNING Take care not to trap hands or feet when operating the truck.

  • Page 89: Transporting Pallets Or Other Containers

    Transporting loads Transporting pallets or other contain- As a general rule, loading units must be trans- ported one by one (e.g. pallets). Transporting several loading units at a time is only autho- rised: • when the safety preconditions are fulfilled. •...

  • Page 90: Lift Control Elements

    Transporting loads Lift control elements WARNING Risk of injury The safety instructions must be strictly adhered to. Do not touch or stand on moving parts (e.g. lifting device, pushing devices, work installations, load lifting devices). The lift control button has two positions: •...

  • Page 91: Handling A Single Load

    Transporting loads Handling a single load Before picking up a load Ensure that the load weight does not exceed the truck's capacity. • Refer to the nominal capacity specified on the truck's capacity label • You must also make sure that the load is stable, well-balanced, attached firmly and centred between the fork arms in order to avoid dropping any part of the load...
  • Page 92 Transporting loads Transporting a load Observe the following recommendations: • Always drive forwards for optimum visibility • Always travel up or down slopes with the load uphill Never travel across the slope or make a U-turn • Reverse travel is used for depositing the load As visibility in reverse travel is restricted, drive at creep speed •...

  • Page 93: Using The Cold Store

    Using the cold store Using the cold store Cold store usage (optional) CAUTION Standard trucks risk being subject to significant damage if used in extreme conditions. Only trucks with the Cold Store option may be used inside cold storage. Specific oil designed for cold stores must be used.
  • Page 94 Using the cold store DANGER If the condensation freezes in the cold store, it is prohibited to operate the jammed parts. This could cause permanent damage to the truck. Parking The truck must be parked outside of the cold store. Parking inside the cold store could cause seri- ous damage to the electrical and mechanical equipment (seals, hoses, rubber and synthetic...

  • Page 95: Handling The Battery

    Handling the battery Handling the battery Battery type Trucks can be fitted with different types of battery. Comply with the information indicated on your battery's type plate, as well as with its features. WARNING The weight and size of the battery influence the stability of the truck.

  • Page 96: Opening And Closing The Battery Hood

    Handling the battery restarted when the covers and connectors have been put back in the operating position. Opening and closing the battery hood Opening the battery hood To open the battery hood: – Immobilise the truck. – Lower the load arms. –...

  • Page 97: Charging The Battery Using An External Charger

    Handling the battery Charging the battery using an external charger CAUTION Deep discharging may damage the battery. – Charge the battery immediately – Park the truck safely – Before charging, check the condition of the battery cable and the charger cable. Replace them if necessary –...
  • Page 98 Handling the battery WARNING Explosive gases are generated during battery charging. – Make sure that the area is well-ventilated – Make sure that the battery hood remains open for the entire time the battery is charging 11548011751 EN - 10/2018...

  • Page 99: Changing The Side Access Battery

    Handling the battery Changing the side access battery DANGER Risk of trapping fingers It is advisable to wear gloves when changing the battery. WARNING Risk of injury Safety shoes must be worn when changing the battery. Before handling, ensure that there is nobody around the truck.
  • Page 100 Handling the battery – Place the connector on the battery cells. – Position the truck with extraction rollers or the roller frame (4) in the upright position next to the battery compartment on level ground. – Operate and pull the locking handle (2) in the direction indicated by the arrow.
  • Page 101 Handling the battery – Lift the locking bar (3) until the battery is freed. – Pull the battery onto the truck with extraction rollers or the roller frame. – Replace the battery. Remove the dis- charged battery and position a charged battery on the roller frame.
  • Page 102 Handling the battery – Carefully push the battery into the compart- ment. DANGER Risk of trapping fingers Push the battery from the rear side (A) of the battery. Take care not to trap your fingers by pushing from the top or the side of the battery. DANGER Risk of injury The battery is correctly positioned but is not yet...
  • Page 103 Handling the battery – Lower and lock the handle (2) of the locking bar (3) in the direction indicated by the arrow. The locking bar must be horizontal and must be right up against the stop (5). CAUTION Risk of locking the battery incorrectly The locking bar should not in any circumstances be positioned under or on top of the stop.

  • Page 104: Handling The Truck In An Emergency

    Handling the truck in an emergency Handling the truck in an emergency Truck towing procedure It is not possible to tow the truck with no electrical function. The electromagnetic brake remains in the closed position. Truck towing is authorised with a rigid connec- tion (tow bar) if the truck to be towed can no longer be braked.
  • Page 105 Handling the truck in an emergency – After towing, chock the truck to prevent it from moving. – To re-establish brake operation, unscrew and remove the two screws (1). – Refit the covers. WARNING It is essential that the covers are correctly refitted before the machine is used.

  • Page 106: Handling The Truck In Specific Situations

    Handling the truck in specific situations Handling the truck in specific situations Slinging the truck DANGER Danger of truck falling Only use slings and a hoist of sufficient quality. Check the weight of the machine (including battery) in order to choose a suitable device. Refer to the technical features.

  • Page 107: Lifting The Truck

    Handling the truck in specific situations Lifting the truck DANGER Danger of truck tipping over Truck lifting must be performed carefully. For certain types of work, it is necessary to lift the truck: – Use a jack with adequate lifting capacity. Front section of the truck: –...

  • Page 108: Transporting The Truck In The Lift

    Handling the truck in specific situations DANGER Danger of death. Do not stand within the hoist's operating radius or below the lifted truck. Transporting the truck in the lift The truck must only be taken in lifts with an A minimum safety distance of 100 mm from the walls of the lift must always be observed.

  • Page 109: Maintenance

    Maintenance...

  • Page 110: General Maintenance Information

    Maintenance General maintenance information General maintenance information General The following instructions contain all the information required for maintenance of your truck. Carry out the various maintenance work in compliance with the maintenance plan. This will ensure that your truck is reliable and in good working order and that the warranty remains valid.

  • Page 111: Servicing And Maintenance Personnel Training And Qualification

    Maintenance General maintenance information Servicing and maintenance personnel training and qualification Truck maintenance must only be carried out The person responsible for carrying out the by qualified and authorised personnel. inspection must have sufficient knowledge and experience to be able to assess the The annual inspection for prevention of condition of the truck and the efficiency of accidents at work must be carried out by a...

  • Page 112: Safety Guidelines For Maintenance

    Maintenance Safety guidelines for maintenance Safety guidelines for maintenance Servicing and maintenance measures To avoid accidents during servicing and – Ensure that there is no risk of the truck maintenance operations, take all necessary moving or starting up unexpectedly. For safety measures.

  • Page 113: Recommended Lubricants

    Maintenance Recommended lubricants Recommended lubricants CAUTION SAE 85W 90 API GL4 Damage to equipment if non-recommended lubri- Aerosol can for chains cants are used. Only use recommended lubricants. Only the lu- Standard chain spray bricants listed below are approved by the manu- facturer.

  • Page 114: Technical Data For Inspection And Maintenance

    Maintenance Technical data for inspection and maintenance Technical data for inspection and maintenance Capacities/adjustment values Consumables/lubri- Assembly cants FXH20 FXH25 Hydraulic system Hydraulic oil 0.6 l (working capacity) 1.1 l (working capacity) Transmission gear Transmission gear 1.5 l 1.5 l Power: 300 A, quantity: Power: 300 A, quantity: Traction motor (3 kW)

  • Page 115: Accessing The Technical Compartment

    Maintenance Accessing the technical compartment Accessing the technical compartment To carry out maintenance on various truck components, it is necessary to access the technical compartment. – Immobilise the truck. – Lower the load arms. – Switch off the truck (key or electronic key). –...

  • Page 116: 1000-Hour Maintenance Plan

    Maintenance 1000-hour maintenance plan 1000-hour maintenance plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 1000, 2000, 3000, 4000, 6000, 7000, 8000 and 9000 hours Preparation Clean the truck Check the error codes using the diagnostic tool Chassis and equipment Check the condition of the forks Check the electromagnetic brake and ensure that it is working correctly...

  • Page 117: 5000-Hour Maintenance Plan

    Maintenance 5000-hour maintenance plan 5000-hour maintenance plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 5000 and 10,000 hours Information Carry out all 1000-hour maintenance work Hydraulics Drain the hydraulic oil 10,000-hour service plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 10,000 hours...

  • Page 118: Chassis, Bodywork And Fittings

    Maintenance Chassis, bodywork and fittings Chassis, bodywork and fittings Cleaning the truck Cleaning instructions Cleaning the electrical installations – Park the truck. WARNING – Press the emergency off switch. Electrical hazards Do not expose electrical equipment (especially CAUTION motors) to direct jets. Electrical hazards The battery must always be disconnected during NOTE...

  • Page 119: General Information On Battery Maintenance

    Maintenance Chassis, bodywork and fittings General information on battery maintenance DANGER CAUTION Risk of injury Gel batteries are subject to specific charging, maintenance and treatment instructions. A non- Before carrying out any operations on the electric compatible charger may result in a battery failure. installation, turn the truck power supply off.

  • Page 120: Checking The Condition Of The Load Arms

    Maintenance Chassis, bodywork and fittings Checking the condition of the load arms – Check that the load arms (1) show no signs of deformation, splits, heavy wear or cracks. CAUTION Truck damage If the carriage is damaged, have it changed by the After-Sales Service Centre.

  • Page 121: Steering And Wheels

    Maintenance Steering and wheels Steering and wheels Checking the condition of the wheels – Raise the truck. The wheels must not touch the ground. – Check that the wheels rotate freely. Then remove any objects that may prevent them from turning or that may obstruct them. –...

  • Page 122: Electrical Equipment

    Maintenance Electrical equipment Electrical equipment Cleaning and blowing out the electrical components CAUTION Electrical hazards Always disconnect the battery connector before working on an electrical component. – Press in the emergency off switch. – Disconnect the battery connector. – Move the seat all the way forwards. –...

  • Page 123: Checking The Battery Acid Level And Electrolyte Density

    Maintenance Electrical equipment Checking the battery acid level and electrolyte density NOTE Remove the battery from its compartment to check the water level. WARNING The electrolyte (diluted sulphuric acid) is poisonous and corrosive. – Always wear suitable protective equipment (industrial protection goggles, safety gloves) when working on a battery.

  • Page 124: Checking The Condition Of Cables, Terminals And The Battery Connector

    Maintenance Electrical equipment Checking the condition of cables, terminals and the battery connector – Check that the cable insulation is undam- aged – Check that there are no signs of heat build-up in the connections – Check that the "+" and "-" output terminals are not sulphated (presence of white salt) –...

  • Page 125: Hydraulic Systems

    Maintenance Hydraulic systems Hydraulic systems Checking the hydraulic system for leaks – Switch off the truck and disconnect the battery connector. – Move the seat all the way forwards. – Open the technical compartment door. – Inspect the hydraulic system: pipes, hoses and connections between the pump unit and the cylinders.
  • Page 126 Maintenance Hydraulic systems – Remove the plug (1). If necessary, top up via the opening. – Refit the plug (1) afterwards. CAUTION Risk of damage to hydraulic components Only use hydraulic oil that complies with the manu- facturer's specifications (see table of recommen- ded lubricants).

  • Page 127: Storage And De-Commissioning

    Maintenance Storage and de-commissioning Storage and de-commissioning Storage of truck Precautions should be taken if the truck must CAUTION not be used for a reasonably long period. The We recommend that you do not use a plastic sheet operations depend on the length of time it is as this encourages condensation to form.

  • Page 128: Permanent Putting Out Of Commission (Destruction)

    Maintenance Storage and de-commissioning Permanent Putting Out of Commis- sion (Destruction) When scrapping the truck, it is necessary to: – Remove the various parts of the truck (covers, battery, chains, motors etc.) – Sort out the components depending on their type: pipes, rubber components, lubricants, aluminium, iron etc.

  • Page 129: Technical Specifications

    Technical specifications...

  • Page 130: Fxh 20 Datasheet

    Technical specifications FXH 20 datasheet FXH 20 datasheet 11548011751 EN - 10/2018...
  • Page 131 Technical specifications FXH 20 datasheet DESCRIPTION 1.1 Manufacturer STILL 1.2 Model type FXH 20 FXH 25 Method of propulsion: battery, diesel, Battery Battery petrol, LPG, mains power Driving mode: manual, pedestrian, Seated Seated standing, seated, order picking 1.5 Nominal capacity...
  • Page 132 Technical specifications FXH 20 datasheet 4.19 Total length (0/+5 mm) 1970 2420 (mm) Length to the load support face (±5 mm) 4.20 (mm) 4.21 Total width (±5 mm) (mm) s/e/l 4.22 Load arm dimensions 55/165/1150 55/165/1600 (mm) Minimum/maximum outer load arm 4.25...
  • Page 133 Technical specifications FXH 20 datasheet Battery weight (±10%) Gel/lead battery 4PZS battery- Battery weight with tray (±10%) Side access (kg) Li-ion 205 Ah 4PZS battery- Battery weight with tray (±10%) Side access Li-ion 410 Ah Energy consumption according kWh/h 0.60...
  • Page 134 Technical specifications FXH 20 datasheet 11548011751 EN - 10/2018...
  • Page 135 Index Climatic conditions ....8 cold store ......85 Accessing the technical compartment .
  • Page 136 Start-up ..... . 75 FXH 20 datasheet ....122 Noise emission values .
  • Page 137 Index Precautions to be taken during battery Steering ..... . 32, 54 maintenance ....111 Stepping on/off the truck .
  • Page 140 STILL GmbH 11548011751 EN – 10/2018...

This manual is also suitable for:

Fxh 25

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