Kampmann Venkon XL Assembly, Installation And Operating Instructions
  1. Manuals
  2. Brands
  3. Kampmann Manuals
  4. Fan
  5. Venkon XL
  6. Assembly, installation and operating instructions
Kampmann Venkon XL Assembly, Installation And Operating Instructions

Kampmann Venkon XL Assembly, Installation And Operating Instructions

Hide thumbs Also See for Venkon XL:
Table of Contents

Advertisement

Quick Links

Download this manual
Issue02/20EN
SAP No.1374732
Venkon XL
► Assembly, installation and operating instructions
Keep these instructions in a safe place for future use!

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Venkon XL and is the answer not in the manual?

Questions and answers

Related Manuals for Kampmann Venkon XL

Summary of Contents for Kampmann Venkon XL

  • Page 1 Venkon XL ► Assembly, installation and operating instructions Keep these instructions in a safe place for future use! Issue02/20EN SAP No.1374732...

  • Page 3: Table Of Contents

    Connection to the pipe network........................ 23 6.5.2 Overview of valve kits ..........................24 6.5.3 Connection of 2-way valve kit........................25 6.5.4 Condensation connection.......................... 26 7 Electrical wiring ........................33 7.1 Maximum electrical rating values ......................33 7.2 Electromechanical control, Venkon XL....................34...
  • Page 4 Cabling Venkon XL (*00), control by Klimaregler 30256 with condensation pump........38 7.2.6 Cabling Venkon XL (*00), control by Klimaregler type 148941/148942............ 39 7.2.7 Cabling Venkon XL (*00), control by Klimaregler type 148941/148942 with condensation pump.... 40 7.2.8 Cabling Venkon XL(*00), control by DDC/BMS ..................41 7.3 KaControl, Venkon XL..........................42 7.4 KaControl (*C1) ............................
  • Page 5 13.2 ERP Datenblatt Venkon XL........................70...

  • Page 6: General

    Venkon XL Beschreibung Assembly, installation and operating instructions General About these instructions These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times.

  • Page 7: Safety

    Venkon XL Beschreibung Assembly, installation and operating instructions Safety This section provides an overview of all important safety aspects to ensure optimum protection of personnel as well as safe and trouble-free operation. In addition to the safety instructions in these operating instructions, the valid safety, accident pre- vention and environmental protection regulations must be observed for the area of use of the unit.

  • Page 8: Limits Of Operation And Use

    Venkon XL Beschreibung Assembly, installation and operating instructions Limits of operation and use Limits of operation Min./max. water temperature °C 4-90 Min./max. air intake temperature °C 6--40 Min./max. air humidity 20-60 Min. operating pressure bar/kPa Max. operating pressure bar/kPa 10/1000 Min./max.

  • Page 9: Risk From Electrocution

    Venkon XL Beschreibung Assembly, installation and operating instructions IMPORTANT NOTE! Danger of frost in cooling mode! There is a risk of the heat exchanger freezing when used in unheated rooms. Make sure that the unit is equipped with a frost protection sensor and/or thermostat in this case.

  • Page 10: Personnel Requirements - Qualifications

    Venkon XL Beschreibung Assembly, installation and operating instructions Personnel requirements - Qualifications Specialist knowledge The installation of this product requires specialist knowledge of heating, cooling, ventilation, installation and electrical engin- eering. This knowledge, generally learned in vocational training in one of the fields mentioned above, is not described separ- ately.

  • Page 11: Transport, Storage And Packaging

    IMPORTANT NOTE! Warranty claims can only be made within the applicable period for complaints. (More information is avail- able in the T&Cs on the Kampmann website) IMPORTANT NOTE! 2 people are needed to transport the unit. Wear personal protective clothing when transporting the unit.

  • Page 12: Storage

    Venkon XL Beschreibung Assembly, installation and operating instructions Storage Store packaging under the following conditions: Do not store outdoors. Store in a dry and dust-free place. Store in a frost-free place. Do not expose to aggressive media. Protect from direct sunlight.

  • Page 13: Technical Data

    Venkon XL Beschreibung Assembly, installation and operating instructions Technical data Unit Venkon XL Model Width of basic unit [mm] 1300 1700 Width of basic unit includ- ing condensation tray over- 1094 1494 1894 hang [mm] Weight of basic unit [kg]...

  • Page 14: Construction And Function

    Brief description Venkon XL are decentralised units for the heating, cooling and filtering of air, for use in hotels, offices and business premises, among others. Secondary air is drawn in filtered by the fan and passed through the copper/aluminium heat exchanger. Here the air is either heated or cooling depending on the temperature of the water in the heat exchanger.

  • Page 15: Installation And Wiring

    Venkon XL, connection on right Venkon XL, with flexible connection unit, connection on right Venkon XL Beschreibung Assembly, installation and operating instructions Installation and wiring Side view, connection side Side view, connection side Definition of the connection side Connection on left...

  • Page 16: Requirements Governing The Installation Site

    Venkon XL Beschreibung Assembly, installation and operating instructions Requirements governing the installation site Only install and assemble the unit if the following conditions are met: Make sure that the wall/ceiling is sufficiently load-bearing to take the weight of the unit (Technical data [} 13]).

  • Page 17: Installation Of Basic Unit

    Position the unit accordingly and adjust the air outlet if required. 6.4.1 Installation of basic unit Each Venkon XL unit is fixed to the ceiling or an on-site structure at 4 points. The units are suspended on mounting brackets, for instance on threaded rods (M8).
  • Page 18 Venkon XL Beschreibung Assembly, installation and operating instructions Suspend the unit using the suspension and connecting brack- ets to on-site suspensions (recommended: M8 threaded rod with washer and nut). Fig. 5: Suspending the unit Level the unit and, if need be, adjust it by adjusting the nuts.

  • Page 19: Installing The Sheet Steel Accessories

    Model 3: 1300 Model 4: 1700 Tab. 6: Air-side sheet steel accessories Venkon XL units are available in the following models ex-works: Basic unit Basic unit with connection unit for circular pipe fitted Proceed as follows should it be necessary to retrofit a connection unit for circular pipe to a basic unit on site (assembly re-...
  • Page 20 Venkon XL Beschreibung Assembly, installation and operating instructions Use self-tapping screws 4.8x13.0 to fix the connecting brack- ets (2 no. with model 2, 4 no. with model 3 and model 4) on the air outlet side at the top and bottom.
  • Page 21 Use a suitable tool to tighten the screws on the inner con- necting brackets. Fig. 13: Tightening screws internally Frame connection dimensions The air inlet side of Venkon XL can be connected to an on-site duct system. Front view (air inlet grille) Fig. 14: Frame connection dimensions Model...

  • Page 22: Installation

    Venkon XL Beschreibung Assembly, installation and operating instructions Installation Hydraulic connection Note the following points when connecting the hydraulic side: Provide continuous vapour-tight insulation on all components that carry water (pipes, valves, connections) as far as the unit. Select appropriate pipe brackets (cooling clamps) for cooling operation.

  • Page 23: Connection To The Pipe Network

    Use suitable insulating material (impermeable for cooling units). Tighten all threaded connectors once the pipes have been fitted and check that they are not under any tension. Venkon XL, connection on Venkon XL, with flexible connection unit, connection on left left Side view, connection side...

  • Page 24: Overview Of Valve Kits

    Venkon XL Beschreibung Assembly, installation and operating instructions Water connections 2-pipe 4-pipe Model 1 – 4 1 – 4 Coil Heating Cooling Heating Cooling Connection (Rp) ¾“ ¾“ ½“ ¾“ 4-pipe, heating and cooling, with angle 4-pipe, heating and cooling, with straight valves valves Tab. 7: Heat exchanger connection dimensions...

  • Page 25: Connection Of 2-Way Valve Kit

    Venkon XL Beschreibung Assembly, installation and operating instructions Actuator with ‘First Open’ function When delivered, the actuator is normally open in a de-energised state, thanks to the First Open function. This enables heating mode to run even if the electric wiring is not yet completed.

  • Page 26: Condensation Connection

    Venkon XL Beschreibung Assembly, installation and operating instructions 6.5.4 Condensation connection 6.5.4.1 Condensation drain with natural gradient It is essential that a condensation drain is connected and appropriate fixed to a Venkon condensation drain connector (drain size 15 mm). Ensure that the gradient is at least 1 cm/m, without restrictions and without rising sections of pipe (in accord- ance with DIN EN 12056: formerly DIN 1986-100) to ensure the drainage of condensation from the basic unit.
  • Page 27 Venkon XL Beschreibung Assembly, installation and operating instructions 6.5.4.2 Condensation drain via condensation pump (accessory) The water is drawn off by the condensation pump and discharged along a hose (supplied loose) connected on the pressure side. Depending on conditions on site, the water can be discharged into drainage lines, possibly with a trap connection.
  • Page 28 Venkon XL Beschreibung Assembly, installation and operating instructions Use 4.8 x 13.0 mm self-tapping screws to fix bracket for con- densation pump in place. Fig. 21: Fit bracket for pump Attach 21.2 mm wire clamp to the angle union and push the short leg of the sleeve onto the condensation tray.
  • Page 29 Venkon XL Beschreibung Assembly, installation and operating instructions Use cable ties to fit the float switch to the bracket and use a 6.1 mm wire clamp to fit the vent hose in place. Fig. 24: Attaching the vent valve Push the condensation pump with groove onto the bracket, with the electrical connection pointing to the top right.
  • Page 30 Venkon XL Beschreibung Assembly, installation and operating instructions Attach 2 no. 10.1 mm wire clamps to a 6x1.5 mm PVC hose (length = 400 mm) and attach the hose to the float switch. Fig. 27: Connecting the suction hose Attach the suction hose to the pump.
  • Page 31 Venkon XL Beschreibung Assembly, installation and operating instructions Fit the condensation drain to the pump. Fig. 30: Attaching the condensation drain line Connect the on-site hose (6 mm diameter) to the vent valve and use cable ties to secure in place.
  • Page 32 Venkon XL Beschreibung Assembly, installation and operating instructions At the end of the work, attach all wire clamps (with conventional pliers) and check that they are sitting tightly. Check assign- ment and positions against the following figure: Fig. 32: Attaching the wire clamps...

  • Page 33: Electrical Wiring

    2x Tandem 230 V AC 50 Hz 377 W 2.93 A < 3.5 mA 50 KΩ IP21 Tab. 10: Maximum electrical rating for Venkon XL EC, electromechanical model (*00) Venkon XL, KaControl model (*C1) Model Number of Nominal Mains fre- Nominal Nom-...

  • Page 34: Electromechanical Control, Venkon Xl

    Fig. 34: Venkon XL socket Note these points in the following wiring diagrams for Venkon XL with electromechanical control: Comply with the details on type of cable and cabling taking into consideration VDE 0100.

  • Page 35: Cabling Venkon Xl (*00), Control By Klimaregler 30155

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.2.2 Cabling Venkon XL (*00), control by Klimaregler 30155...

  • Page 36: Cabling Venkon Xl (*00), Control By Klimaregler 30155 With Condensation Pump

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.2.3 Cabling Venkon XL (*00), control by Klimaregler 30155 with condensation pump...

  • Page 37: Cabling Venkon Xl (*00), Control By Klimaregler 30256

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.2.4 Cabling Venkon XL (*00), control by Klimaregler 30256...

  • Page 38: Cabling Venkon Xl (*00), Control By Klimaregler 30256 With Condensation Pump

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.2.5 Cabling Venkon XL (*00), control by Klimaregler 30256 with condensation pump...

  • Page 39: Cabling Venkon Xl (*00), Control By Klimaregler Type 148941/148942

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.2.6 Cabling Venkon XL (*00), control by Klimaregler type 148941/148942 Support bracket by others...

  • Page 40: Cabling Venkon Xl (*00), Control By Klimaregler Type 148941/148942 With Condensation Pump

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.2.7 Cabling Venkon XL (*00), control by Klimaregler type 148941/148942 with condensation pump Support bracket by others...

  • Page 41: Cabling Venkon Xl(*00), Control By Ddc/Bms

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.2.8 Cabling Venkon XL(*00), control by DDC/BMS Unit 2 condensation alarm Contact open = alarm (alarm = close cooling valve) Motor fault unit 2 Unit 1 condensation alarm Contact open = alarm...

  • Page 42: Kacontrol, Venkon Xl

    Venkon XL Beschreibung Assembly, installation and operating instructions KaControl, Venkon XL KaControl (*C1) 7.4.1 KaController installation Fig. 35: Installation of flush-mounted back box Electrical wiring Connect the KaController to the nearest KaControl unit in line with the wiring diagram. The maximum bus length between the KaController and the KaControl master unit is 30 m.

  • Page 43: Connection (*C1)

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.4.2 Connection (*C1) General information Route all low voltage cables along the shortest route. Ensure that low-voltage and power cables are separated, using metal partitions on cable harnesses. Wrong! Use only shielded cables as low-voltage and bus cables.
  • Page 44 Venkon XL Beschreibung Assembly, installation and operating instructions Control signal Power supply X1 Valve drive X2 SmartBoard PCB Fig. 38: PCB in junction box Description of wiring Units configured for operation with KaControl are fully wired and fitted with all electrical parts ready for connection (with the exception of optional accessories).

  • Page 45: Cabling, Venkon Xl Kacontrol (*C1), Control By On-Site 0-10 V Dc Signal

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.4.3 Cabling, Venkon XL KaControl (*C1), control by on-site 0-10 V DC signal 4-pipe heating Note internal resistance of unit! 4-pipe cooling 2-pipe heating/ cooling Note internal resistance of unit!

  • Page 46: Cabling, Venkon Xl Kacontrol (*C1), Control By Kacontroller

    Venkon XL Beschreibung Assembly, installation and operating instructions 7.4.4 Cabling, Venkon XL KaControl (*C1), control by KaController...

  • Page 47: Pre-Commissioning Checks

    Venkon XL Beschreibung Assembly, installation and operating instructions Pre-commissioning checks Check before initial commissioning whether all necessary conditions have been met so that the unit can function safely and properly. Structural tests Check that the unit is securely standing and fixed.
  • Page 48 Venkon XL Beschreibung Assembly, installation and operating instructions Condensation water connection Check whether the unit is connected leak-free to the on-site condensation connection. Check whether the waste water lines are clean and have a sufficient gradient. Check whether the condensation pump has a working power supply.

  • Page 49: Operation

    Venkon XL Beschreibung Assembly, installation and operating instructions Operation Operation of electromechanical control Room thermostat type 196000030155 Electronic room thermostat with 3-stage Automatic function for 2- and 4- pipe applications, surface-mounted wall mounting on a flush-mounted box in visually unobtrusive design...
  • Page 50 Venkon XL Beschreibung Assembly, installation and operating instructions Climate controller, white, type 196000148941 For 2- and 4-pipe applications, surface-mounted wall mounting on a flush- mounted box in visually unobtrusive design with 2.5” :CD display and high- quality glass finish with capacitive keys...
  • Page 51 Venkon XL Beschreibung Assembly, installation and operating instructions Climate controller, white, type 196000148943 With Modbus interface For 2- and 4-pipe applications, surface-mounted wall mounting on a flush- mounted box in visually unobtrusive design with 2.5” :CD display and high- quality glass finish with capacitive keys...

  • Page 52: Operation Of The Kacontroller

    Venkon XL Beschreibung Assembly, installation and operating instructions Operation of the KaController The following information is limited to the key content on the operation of the KaController and KaControl system. More in- formation is included separately in the KaControl SmartBoard user manual.
  • Page 53 Venkon XL Beschreibung Assembly, installation and operating instructions KaController, black without function keys (one-button opera- tion) type 3210006 1. Display with LED background lighting 2. Navigator dial Change settings Call up menus Fig. 47: KaController black, type 3210006 The symbols shown on the display depend on the application (2-pipe, 4-pipe etc.) and the parameters set.

  • Page 54: Maintenance

    Venkon XL Beschreibung Assembly, installation and operating instructions Maintenance 10.1 Securing against reconnection DANGER! Risk of death by unauthorised or uncontrolled restart! Unauthorised or uncontrolled restarting of the equipment can result in serious injury or death. Before restarting, ensure that all safety devices are fitted and working properly and that there is no haz- ard to humans.

  • Page 55: Maintenance Work

    Venkon XL Beschreibung Assembly, installation and operating instructions 10.3 Maintenance work Dismantle service hatch before maintenance work! Remove the service hatch before all visual inspections and maintenance work to access the basic unit. 10.3.1 Opening the inspection flap Use an Allen key to turn the latch 90° (refer to the arrow on the latch for the closing direction).

  • Page 56: Replacing The Filter

    Venkon XL Beschreibung Assembly, installation and operating instructions Assemble the service hatch in reverse order. When inserting the service hatch, make sure that the ball studs are inserter properly into the housing. Fig. 52: Inserting the service hatch 10.3.2 Replacing the filter.

  • Page 57: Cleaning The Condensate Tray

    Venkon XL Beschreibung Assembly, installation and operating instructions The ISO ePM10>50% cassette filter is replaced in the same way as the ISO Coarse dry layer filter. Fig. 55: Filter positions 1 ISO Coarse dry later 2 ISO ePM10>50% filter cassette filter 10.3.3 Cleaning the condensate tray...
  • Page 58 Venkon XL Beschreibung Assembly, installation and operating instructions Carefully remove the angle union from the condensation tray. Then check the float switch for dirt and clean if necessary. Fig. 58: Removing the angle union Use a suitable tool to turn the M6x10 tooth-locking screw from the condensa- tion tray bracket.

  • Page 59: Clean The Inside Of The Unit

    Venkon XL Beschreibung Assembly, installation and operating instructions Clean the condensation tray. Fig. 62: Cleaning the condensate tray Fit the condensation tray in reverse order. When inserting the condensation tray, making sure that the ball studs are in- serter properly into the housing.

  • Page 60: Faults

    Venkon XL Beschreibung Assembly, installation and operating instructions Faults The following chapter describes possible causes of faults and the work needed to rectify them. Should faults occur frequently, shorten the maintenance intervals in line with the actual loading on the unit.

  • Page 61: Kacontrol Faults

    Venkon XL Beschreibung Assembly, installation and operating instructions Fault Possible cause Remedy Clean and/or replace impeller. Please make sure Rotating parts unbalanced that no balancing clips are removed during cleaning. Fan dirty. Clean dirt from fan. Heat exchanger dirty. Clean dirt from Heat exchanger.

  • Page 62: List Of Kacontrol Parameters

    P030 Ventilate temperature activation °C P031 Ventilation interval °C P032 Flushing function: maximum idle time of fan P033 Flushing function: duration of flushing function P034 Flushing function: activation in operating modes Parameter key Venkon XL, SAP no. 9001293, dated 03.12.2019...
  • Page 63 Venkon XL Beschreibung Assembly, installation and operating instructions Parameter Function Standard Min. Max. Unit Venkon XL Time that the fan runs on after change of operating mode P035 to stage 1 P036 Type of setpoint setting P037 Display P038 Lock/disable function on control unit...
  • Page 64 Venkon XL Beschreibung Assembly, installation and operating instructions Parameter Function Standard Min. Max. Unit Venkon XL P075 Serial address of Slave 5 P076 Serial address of Slave 6 P077 Serial address of Slave 7 P078 Serial address of Slave 8...

  • Page 65: Kacontroller Parameter List

    Venkon XL Beschreibung Assembly, installation and operating instructions Parameter Function Standard Min. Max. Unit Venkon XL P118 On delay time P119 Off delay time P120 reserved P121 reserved P122 Relative fan speed increase via contact P123 Maximum valve running time...
  • Page 66 Venkon XL Beschreibung Assembly, installation and operating instructions Para- Function Standard Min. Max. Unit Comment meter Interval of setpoint setting 0 = Automatic setting depending on t011 PCB (parameterisable, freely programmable) 1 = Increment of 1℃ (parametrisable PCBs) 2 = Increment of 0.5 ℃ (freely programmable PCBs)

  • Page 67: Certificates

    Venkon XL Beschreibung Assembly, installation and operating instructions Certificates...
  • Page 70 Information requirements for fan coils according to regulation (EU) No 2016/2281 Informationsanforderungen für Fan Coils gemäß Verordnung (EU) Nr. 2016/2281 Venkon XL heating and cooling Heizen und Kühlen 2-pipe unit 2-Rohrsystem Model size rated,c rated,c rated,h elec Baugöße dB (A)
  • Page 71 Information requirements for fan coils according to regulation (EU) No 2016/2281 Informationsanforderungen für Fan Coils gemäß Verordnung (EU) Nr. 2016/2281 Venkon XL heating and cooling Heizen und Kühlen 4-pipe unit 4-Rohrsystem Model size rated,c rated,c rated,h elec Baugöße dB (A)
  • Page 72 Assignment of wire tightening clamps ........................32 Tab. 9 Technical data for Sauermann SI30 condensation pump ..................32 Tab. 10 Maximum electrical rating for Venkon XL EC, electromechanical model (*00)............33 Tab. 11 Maximum electrical rating for Venkon XL EC, KaControl (*C1) ................33 Tab. 12 Wiring of bus lines..............................
  • Page 76 www.kampmanngroup.com/hvac/products/fan-coils/ venkon-xl...

Table of Contents