Related Manuals for Metso ND9300H
Summary of Contents for Metso ND9300H
- Page 1 INTELLIGENT VALVE CONTROLLER ND9300H Rev. 2.2 Installation, Maintenance and Operating Instructions...
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Page 2: Table Of Contents
ERROR MESSAGES ........21 Failsafe errors ........21 ND9000 PRODUCT FAMILY SUMMARY ..3 Alarms..........21 Key features........... 3 Errors ........... 21 ND9300H INTELLIGENT VALVE CONTROLLER Warnings..........22 WITH HART COMMUNICATION..... 4 Notifications ......... 22 General ..........4 TROUBLE SHOOTING........23 Technical description ...... -
Page 3: Nd9000 Product Family Summary
1.1.5 Open solution 1.1.9 Predictive maintenance ❑ Metso is committed to delivering products that freely inter- Easy access to collected data with FieldCare software face with software and hardware from a variety of manufac- ❑ Ingenious Valve Diamond to visualise control turers;... -
Page 4: Nd9300H Intelligent Valve Controller With Hart Communication
The valve controller is equipped with an identification local configuration. A PC with FieldCare software can be plate sticker (Fig. 2 and 3). connected to the ND9300H itself or to the control loop. The powerful 32-bit microcontroller controls the valve position. The measurements include: ❑... -
Page 5: Technical Specifications
7 ND93H 70 en Technical specifications active over 35 mA Ui ≤ 28 V EEx ia IIC T6: ND9300H INTELLIGENT VALVE CONTROLLER Ii ≤ 120 mA General Pi ≤ 1 W Loop powered, no external power supply required. Ci = 22 nF Suitable for rotary and sliding-stem valves. -
Page 6: Recycling And Disposal
Do not remove or dismantle a pressurized controller! Removing or dismantling a pressurized prestage or spool valve of an ND9300H leads to uncontrolled pressure release. Always shut off the supply air and release the pressure from the pipelines and equip- ment before removing or dismantling the controller. -
Page 7: Transportation, Reception And Storage
Attach the bracket (1) to the actuator. The shaft meets the IP66 protection class according to EN 60529 coupling of the ND9300H must fit into the ear (2) in any position when the cable entry is plugged accord- so that the pointer is located in the position ing to IP66. - Page 8 7 ND93H 70 en ❑ Mount the valve controller loosely to the mounting formance is achieved when the feedback lever uti- bracket guiding the pin on the actuator stem to lises the maximum allowed angle (±45° from the slot of the feedback arm. horizontal position).
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Page 9: Piping
7 ND93H 70 en Piping CAUTION: Do not exceed the permitted supply pressure of the ND9300H! Table 2 provides the recommended tube sizes in accordance with actuator sizes. Tube sizes are the mini- mum values allowed. Operating times may be tested by the FieldCare software. - Page 10 7 ND93H 70 en Table 2 Piping Actuator Actuator piping Spool valve Stroke vol. / in 0.09 / 5 0.2 / 12 0.5 / 31 1.2 / 73 3.0 / 183 7.7 / 470 20.5 / 1250 Stroke vol. Spool valve / in 0.18 / 11 0.4 / 24...
- Page 11 7 ND93H 70 en DOUBLE-ACTING ACTUATOR Increasing input signal to open valve (shown) Default setting: DIR = OPE ROT = cC (close valve to clockwise) ATYP = 2-A PFA = CLO A0, CUTL and VTYP according to valve type 2. Increasing input signal to close valve (not recommended) Default setting: DIR = CLO ROT = cC (close valve to clockwise)
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Page 12: Electrical Connections
❑ Check using a feeler gauge that the clearance between the position indicator (109) and the electronics cover is 1 mm. NOTE: The ND9300H equals a load of 475 Ω in the current loop. NONHAZARDOUS LOCATION HAZARDOUS LOCATION Position Transmitter Exi barrier 53 µH... -
Page 13: Local User Interface (Lui)
Guided start-up Table 3 Default / optional units of measurements Guided startup offers a fast view of the most critical parameters of the ND9300H controller, actuator and Measurement Default unit Optional unit valve configuration. After verifying the parameters the... -
Page 14: Configuration Menu
7 ND93H 70 en — brief push Fig. 11 Guided start-up NOTE: You may cancel any action by pressing the = button. Cancelling of operation returns user interface view one level up in menu hierarchy. — brief push Configuration menu Fig. -
Page 15: Configuration Parameters
7 ND93H 70 en ❑ Modify the parameter value by pressing + or - keys alternately until the desired value appears on the display. ❑ After the desired value is displayed, press the key ? to conclude the operation. 5.5.3 Signal direction, DIR The opening and closing direction of the valve with rais- ing current loop signal is defined by signal direction parameter DIR. - Page 16 5.5.8 Valve dead angle, A0 The α setting is made for Metso segment and ball valves. This setting takes into account the "dead angle" α of the ball valves. The entire signal range is then used for effec- tive valve opening 90°...
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Page 17: Valve Travel Calibration
FieldCare software. 5.6.3 TUNE function 5.5.10Language selection, LANG ❑ During the tuning the ND9300H controller searches for Select between three languages EnG, GEr or FrE optimum internal control parameters for the valve posi- using the + and - keys. ❑... -
Page 18: Special Displays
Fig. 19. The error message is displayed until the cause tion etc) during 1-point calibration, the calibration will of error is eliminated and the ND9300H unit is restarted, not end successfully. Check that the valve position is i.e. the power loop is momentarily disconnected. -
Page 19: Hart Write Protection
HART write protection MAINTENANCE The maintenance requirements of the ND9300H valve The ND9300H is delivered from the factory with the controller depend on the service conditions, for default set as HART write protection OFF . Reading and instance, the quality of instrument air. Under normal changing parameters is allowed. -
Page 20: Spool Valve
7 ND93H 70 en Spool valve Flame arrestor assembly The flame arrestor and the restrictor are fit into the same 6.2.1 Removal plug which is located under the diaphragm cover (171). For spool valve removal it is usually necessary to This assembly can not be disassembled and should be unmount the valve controller from the actuator. -
Page 21: Error Messages
7 ND93H 70 en 6.5.2 Installation Errors ❑ Mount the new communication circuit board Display message Description carefully. ❑ PRESTAGE CUT ERROR Prestage wire is cut or Locate the pins with the matching connector on connector is loose. the board. Tighten the M3 screws (217) evenly. PRESSURE SENSOR 1 Actuator pressure sensor has ❑... -
Page 22: Warnings
7 ND93H 70 en Warnings Notifications Display message Description Display message Description TOTAL OPERATION TIME Operating time exceeded CALIBRATION Position calibration WARNING limit. SUCCESSFULL successfully performed. VALVE FULL STROKES Valve stroke counter limit TEST CANCELLED Off-line test has been WARNING reached. -
Page 23: Trouble Shooting
7 ND93H 70 en TROUBLE SHOOTING TOOLS Mechanical/electrical defects No special tools required. 1. A change in the valve position setpoint will not affect ORDERING SPARE PARTS the position of the actuator Spare parts are delivered as modules. The modules ❑... -
Page 24: Drawings And Parts Lists
7 ND93H 70 en DRAWINGS AND PARTS LISTS 11.1 Exploded view and parts list, ND9300H 162** 169**... - Page 25 7 ND93H 70 en Item Description Spare modules Housing O-ring Washer Wave spring Bushing Grounding screw Inner cover Screw Screw Conduit entry adapter Spool valve cover Gasket Cover O-ring Screw Pointer Stop screw Prestage unit Screw O-ring 162** Supply pressure diaphragm Diaphragm plate Spring guide O-ring...
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Page 26: Mounting Parts For B1C/B1J
7 ND93H 70 en 11.2 Mounting parts for B1C/B1J 6-20 actuators Note: Different mounting position ND9300 ND9300 VDI/VDE 3845 Neles attachment face attachment face Item Description Item Description Mounting bracket Mounting bracket Draught piece Washer Washer Screw Screw Screw Screw Screw Hexagon nut Couplings jacket... -
Page 27: Mounting Parts For Quadra-Powr® Actuators
7 ND93H 70 en 11.4 Mounting parts for Quadra-Powr® actuators Item Description Mounting bracket Screw Screw Screw Screw Adapter plug ND9300 (QP II 1/S- 6/S only) Adapter plate (QP II 2B/K thr. 6_/K) Couplings jacket Coupler socket Screw Plug Item Description Mounting bracket Coupling half... -
Page 28: 11.5 Mounting Parts For Linear Actuators
7 ND93H 70 en 11.5 Mounting parts for linear actuators Feedback lever in horizontal position at mid travel of stroke Stroke 10 – 80 mm Stroke 60 – 120 mm Plane in the shaft in this position 45° with feedback lever 45°... -
Page 29: Dimensions
7 ND93H 70 en DIMENSIONS ND9300 35.4 1.39 2.20 M20x1.5 (1/2 NPT) 1/4 NPT 3.11 1.54 1.30 1.30 M6 x 12 0.16 0.98 ND9300 6.42 ø56 2.20 1/4 NPT 0.55 2.05 35.4 1.39 ø6 ø0.23 4.05... -
Page 30: Ec Declaration Of Conformity
7 ND93H 70 en EC DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer: Metso Automation Oy 00811 Helsinki Finland Product: Intelligent Valve Controller Neles ND 9000-series Approvals: Type Approval EC Type examination Certificate ND 9…PA (Profibus PA) (EMC 2004/108/EC) EN61000-6-2(2001) NEMKO 101425 &... -
Page 31: Type Coding
7 ND93H 70 en TYPE CODING INTELLIGENT VALVE CONTROLLER ND9300H PRODUCT GROUP FM and CSA certifications (pending): NI Class I, Division 2, Groups A, B, C, D, T4...T6. Intelligent Valve Controller NI Class I, Zone 2, Ex nA IIC T4...T6. - Page 32 7 ND93H 70 en Metso Automation Inc. Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 Latin America, Av.