Metso Switchguard SG9000H Installation Maintenance And Operating Instructions
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Metso Switchguard SG9000H Installation Maintenance And Operating Instructions

Metso Switchguard SG9000H Installation Maintenance And Operating Instructions

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Neles SwitchGuard™
SG9000H
Rev. 1.2
Installation, Maintenance and
Operating Instructions

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Summary of Contents for Metso Switchguard SG9000H

  • Page 1 Neles SwitchGuard™ SG9000H Rev. 1.2 Installation, Maintenance and Operating Instructions...

  • Page 2: Table Of Contents

    These instructions provide information about safe handling and operation of the SwitchGuard. If you require additional assistance, please contact the manufacturer or manufacturer’s representative. Addresses and phone numbers are printed on the back cover. See also www.metso.com/valves for the latest documentation. SAVE THESE INSTRUCTIONS! Subject to change without notice.

  • Page 3: Sg9000H Switchguard Intelligent On/Off Controller With Hart Communication

     Actuator pressures, 2 independent measurements 0575  Supply pressure METSO AUTOMATION OY VANHA PORVOONTIE 229, 01380 VANTAA, FINLAND  Device temperature Advanced self-diagnostics guarantees that all measure- ments operate correctly. Failure of one measurement does not cause the valve to fail if the input signal and position Fig.

  • Page 4: Technical Specifications

    7 SG9H 70 en Technical specifications Capacity with 4 bar / 60 psi supply: SG9_12 7 Nm /h / 4.1 scfm (Cv = 0.06) Ex NOTE: SG9_15 90 Nm /h / 53 scfm (Cv = 0.7) This manual contains technical specifications for several SG9235 380 Nm /h / 223 scfm (Cv = 3.2)
  • Page 5 7 SG9H 70 en APPROVALS Table 1 Approvals and electrical values Certificate Approval Electrical values ATEX SG_X_ II 1 G Ex ia IIC T6...T4 GaII 1 D Ex ia IIIC Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1.0 W, Ci ≤ 22 nF, Li ≤ 53 μH VTT 09 ATEX 033X T90 °C...T120 °C Da PT: Ui ≤...

  • Page 6: Recycling And Disposal

    7 SG9H 70 en Electromagnetic protection Ex WARNING: Electromagnetic compatibility Electrostatic charge hazard! Emission acc. to EN 61000-6-4 (2007) The pointer and display windows are non-conductive. and FCC 47 CFR PART 15, Clean with a damp cloth only! SUBPART B, CLASS B (2002) Immunity acc.

  • Page 7: Mounting

    Section 10.5. actuators are shown in Fig. 4.  Mount the controller mounting bracket loosely to For mounting parts for Metso actuators, see 10.3 - 10.5. the yoke of the actuator.  Remove all plastic plugs from all actuator connections Mounting on Metso actuators with (3 pcs.).

  • Page 8: Mounting And Installation Of Sg9300

    7 SG9H 70 en  Mounting and installation of SG9300 Openings have breathers (456) installed, but they can be replaced with protective piping if needed NOTE: and when necessary. These instructions are only for the mounting and installa-  If SG is installed vertically, it is recommended to tion of SG9300, i.e.

  • Page 9: Piping

    Do not exceed the permitted supply pressure of the tor size. If there is '-' sign in the table or if smaller actuators SwitchGuard! than shown in the table are used, please contact Metso. Table 3 provides the recommended tube sizes in accord- CAUTION: ance with actuator sizes.
  • Page 10 7 SG9H 70 en Table 3 Piping, stroke times and maximum valve speed (MAXS) parameter selection SG_37_ (Single acting SG_12_ SG_15_ SG_35_ only) Actuator Supply 1/4" NPT Supply 1/4" NPT Supply 1/2" NPT Maximum Supply 1/2" NPT Actuator 1/4" NPT Actuator 1/4"...
  • Page 11 7 SG9H 70 en DOUBLE-ACTING ACTUATOR Increasing input signal to open valve (shown) Default setting: DIR = OPE ATYP = 2-A PFA = CLO A0 and VTYP according to valve type 2. Increasing input signal to close valve (not recommended) Default setting: DIR = CLO ATYP = 2-A...

  • Page 12: Electrical Connections

    7 SG9H 70 en Electrical connections position transmitter circuits are galvanically isolated and withstand a 30 V DC voltage. The SG9000H is powered by a standard 4-20 mA current The earthing of the cables shall be carried out at the DCS loop that also functions as a carrier to the HART communi- end only.

  • Page 13: Local User Interface (Lui)

    7 SG9H 70 en LOCAL USER INTERFACE (LUI) The local user interface may be used to monitor the device behaviour as well as configuring and commissioning the controller during installation and normal operation. The local user interface consists of two row LCD and four button keypad interface.

  • Page 14: Configuration Menu

    7 SG9H 70 en — brief push Fig. 10 Guided start-up NOTE: You may cancel any action by pressing the = button. Cancelling of operation returns user interface view one level up in menu hierarchy. Configuration menu The local user interface is organised in a menu structure. To enter the menus press + and - simultaneously in the measurement monitoring view panel.

  • Page 15: Configuration Parameters

    7 SG9H 70 en 4.4.2 MAN Linear Slow Starting & Ending Equal Percentage It is possible to control the valve position from the keyboard in Quick Starting Slow Starting the Manual Mode. To do this, you must return to Measurement Monitoring Menu (main menu).
  • Page 16 7 SG9H 70 en  4.5.4 Valve type, VTYP After the desired value is displayed, press the key ? to conclude the operation. To compensate for nonlinearity of the position feedback caused by the actuator linkage mechanism of a linear con- NOTE: trol valve, the appropriate selection must be made on the In case of signal direction (DIR) is same than positioner fail...

  • Page 17: Valve Travel Calibration

    7 SG9H 70 en Valve travel calibration Special displays NOTE: 4.7.1 User interface locked Valve travel calibration is possible only when the valve In order to prevent unauthorised access, the Local User controller is in AUTO mode. Interface may be locked. In this mode measurements may Select CAL from the menu by using + or - keys and press be viewed but configurations and calibrations are prohib- the ? key.

  • Page 18: Hart Write Protection

    ( ) correspond to the part numbers scrolling text in the exploded view as shown in Chapter 11, unless other- wise stated. The SwitchGuard SG9000H includes the following modules: prestage unit (120), spool valve (420), communication cir- Fig. 21 Failsafe display...

  • Page 19: Spool Valve

    7 SG9H 70 en 5.2.2 Installation 5.3.3 High capacity  Place a new O-ring (140) into the groove in the pre- High capacity spool valve means the spool valve options 35 stage mounting plate (400) and press the prestage or 37 in SG9235 or SG9237. See type coding in the machine into place.

  • Page 20: Communication Circuit Board

    7 SG9H 70 en Communication circuit board ERROR MESSAGES NOTE: 5.4.1 Removal Parameter limits can only be changed via HART.  Loosen the M8 stop screw (110) in the position indi- See DTM manual for setting the parameter limits. cator (109) and turn the position indicator from the shaft (11).

  • Page 21: Errors

    7 SG9H 70 en Errors Notifications Display message Description Display message Description CALIBRATION FAILED Calibration process has failed. CALIBRATION CANCELLED Calibration process has been cancelled. CALIBRATION START FAILED Calibration process could not be started. CALIBRATION SUCCESSFUL Calibration process has ended successfully.

  • Page 22: Sg9_H/D_, Sg9_H/R_, Sg9_H/I_, Sg9_H/K

    7 SG9H 70 en SG9_H/D_, SG9_H/R_, SG9_H/I_, SG9_H/K_ 2 proximity 2 cams (WITH LIMIT SWITCHES) switches Introduction terminals 8.1.1 General description SG9000H can be equipped with limit switches. SG9000H/D_ has a Dual Module sensor with two inductive proximity ground switches, SG9000H/R_ has two reed type proximity switches, SG9000H/I_ has two inductive proximity switches, SG9000H/K2_ has two microswitches and SG9000H/K4_ has four microswitches.
  • Page 23 Normally Open (33) Normally Closed (44) Electrical values: ground Metso SST Dual Module (33) Indications: Target on sensor = LED on Target off sensor = LED off Operating voltage: 8–125 V DC; 24–125 V AC Maximum voltage drop: M20 x 1.5 6.5 V/10 mA...

  • Page 24: Sg9_/K_ On A Valve Controller

    7 SG9H 70 en 8.1.3.3 SG9_/I_ Table 6 Ambient temperatures, SG__E6 Proximity switch type: Inductive Variant type Ambient temperature ranges P+F NJ2-12GK-SN (02) sG9000 P+F NJ2-11-N-G (03) T80 °C T95 °C T105 °C SG9abHE6c -40°C - +60 °C -40…+75 °C -40…+85 °C P+F NJ2-11-SN-G (04)

  • Page 25: Electrical Connections

    7 SG9H 70 en Electrical connections Removal of the limit switches SG9_/D_, SG9_/R_, SG9_/I_ or SG9_/K_ for Before connecting the power, make sure that the electrical accessing the valve controller specifications and the wiring meet the installation condi- tions. See the diagrams in 10.6. Refer to the information on ...

  • Page 26: Drawings And Parts Lists

    7 SG9H 70 en DRAWINGS AND PARTS LISTS 11.1 Exploded view and parts list, SG9000H SG9300H 437 439 SG9200H SG9300H 437 439 SG923_ SG921_ SG931_...
  • Page 27 7 SG9H 70 en Item Description Housing Exhaust adapter Screw Shaft assembly O-ring Washer Wave spring Bushing Grounding screw Protection cover Screw Conduit entry adapter Exhaust cover Screw (SG9_1_) Screw (SG923_) Gasket O-ring Cooling plate Screw Cover O-ring Screw Pointer Stop screw Spring Prestage unit...

  • Page 28: 11.2 Exploded View And Parts List

    7 SG9H 70 en 11.2 Exploded view and parts list, SG9_/D_, SG9_/R_, SG9_/I_, SG9_/K_ SG9300H I02, 09, 56 K25, 26, R01 K45, 46 SG9300H SG9200H...
  • Page 29 7 SG9H 70 en Item Description Cover Screw Pointer Stop screw Spring Local user interface (LUI) Housing O-ring Screw Bracket Screw Bracket Screw Screw Plug Extension shaft Screw 2 or 4 Cam disc 2 or 4 Screw Terminal block Proximity switch Screw Base plate Screw...

  • Page 30: Mounting Parts For Metso Actuators With Vdi/Vde Mounting Face

    7 SG9H 70 en 11.3 Mounting parts for Metso actuators with VDI/VDE mounting face Item Description Mounting bracket Washer Screw Screw Hexagon nut Screw Screw Couplings jacket Coupler socket Screw Plug (BJ actuators only) 11.4 Mounting parts for Quadra-Powr® actuators...

  • Page 31: 11.5 Mounting Parts For Linear Actuators

    7 SG9H 70 en 11.5 Mounting parts for linear actuators Feedback lever in horizontal position at mid travel of stroke. Stroke 10 - 80 mm Stroke 60 - 120 mm Plane in the shaft in this position 45° with feedback lever 45°...

  • Page 32: 11.6 Connection Diagrams

    7 SG9H 70 en 11.6 Connection diagrams See Section 8.1.3 for additional limit switch data. SG9_H/D33 SOL 1 SOL 2 SOL PWR 1 SOL PWR 2 TOP SW NO TOP SW C BTM SW NO BTM SW C Connections SOL1, SOL2, SOL PWR1 and SOLPWR2 are not used. TOP SW NO: Positive connection for top switch TOP SW C:...
  • Page 33 7 SG9H 70 en SG9_H/R01, R04 Factory adjustment Connection diagram shows limit switch when actuator is in intermediate position. Switch A (upper) is activated at the open limit of the travel and switch K (lower) at the closed limit. See Section 8.1.3.2 for electrical ratings. SG9_H/R35 Green Black...
  • Page 34 7 SG9H 70 en SG9_H/I02, I09 SG9_H/I45 BLUE BLACK OPEN OPEN BLUE BROWN BROWN BLACK BLUE CLOSED CLOSED BLUE BROWN BROWN Factory adjustment: Active faces of proximity switches are covered when actuator is in intermediate position. Active face A (upper switch) becomes free at open limit of travel and face K (lower switch) at closed limit. Function can be inverted on site by re-adjusting the cam discs.
  • Page 35 7 SG9H 70 en SG9_H/I56 black OPEN black black CLOSED black Factory adjustment Active faces of proximity switches are free when actuator is in intermediate position. Active face A (upper switch) becomes covered at open limit of travel and face K (lower switch) at closed limit. Function can be inverted on site by re-adjusting the cam discs.
  • Page 36 7 SG9H 70 en SG9_H_J SG9000H...

  • Page 37: Control Drawings

    7 SG9H 70 en CONTROL DRAWINGS HAZARDOUS LOCATION NONHAZARDOUS LOCATION Position Transmitter Control Entity Parameters of system position transmitter (Analog Input) Uo < Ui Io < Ii Po < Pi SG9200H_T Entity Parameters Control Ui < 28.0 V system Ii < 120 mA Pi <...

  • Page 38: Dimensions

    7 SG9H 70 en DIMENSIONS SG921__ M20x1.5 5/16UNC 35.4 (VDI/VDE 3845) F05-ø50 M6x12 1/4 NPT 26.8 SG923__ M20x1.5 M6x12 5/16UNC 35.4 (VDI/VDE 3845) F05-ø50 1/2 NPT 26.8...
  • Page 39 7 SG9H 70 en SG921_J M20x1.5 5/16UNC 35.4 (VDI/VDE 3845) F05-ø50 M6x12 1/4 NPT 26.8 SG923_J M20x1.5 5/16UNC 35.4 (VDI/VDE 3845) F05-ø50 M6x12 1/2 NPT 26.8...
  • Page 40 7 SG9H 70 en SG921_ with limit switches VG921_E6: M20x1.5 VDI/VDE 3845 5/16UNCx13 1/4NPT ø6 14.5 M6x10 (35.4) F05- SG923_ with limit switches VG923_E6: M20x1.5 VDI/VDE 3845 5/16UNCx13 ø6 14.5 M6x10 (35.4) 42.4 F05-...
  • Page 41 7 SG9H 70 en SG931_ ø6.5 M20x1.5 35.4 VDI/VDE 3845 1/4 NPT F05- 50 44.5 1/2 NPT 1/2 NPT 26.8 SG931_J_ M20x1.5 M20x1.5 1/2 NPT ø6.5 1/2 NPT 35.4 VDI/VDE 3845 F05- 44.5 1/4 NPT M20x1.5 26.8 M20x1.5...
  • Page 42 7 SG9H 70 en SG931_ with limit switches M20x1.5 1/4 NPT ø6.5 1/2 NPT 35.4 1/2 NPT VDI/VDE 3845 26.8 F05- 50 44.5 SG931_J with limit switches 1/4 NPT 35.4 ø6 ø6.5 M20x1.5 M20x1.5 M20x1.5 1/2 NPT...

  • Page 43: Configuration Parameters

    7 SG9H 70 en CONFIGURATION PARAMETERS LUI *) Screen Parameter Values / Range Parameter Values / Range MODE AUTO, MAN TUNE 2 …20 (default 5) Settings Frame Language English, Suomi, Deutsch LANG ENG, GER, FRE Operation Unit HART Tag free text (default POS1234) Description free text (default SG9000) Device Date...

  • Page 44: Ec Declaration Of Conformity

    7 SG9H 70 en EC DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer: Metso Automation Oy 01301 Vantaa Finland Product: Intelligent On/Off Valve Controller Neles SwitchGuard SG9000-series Approvals: f i t NEMKO 56164, NEMKO 80628, NEMKO 175885 SG9_H_/_ EMC 2004/108/EC...

  • Page 45: Type Coding

    Usable up to SIL3 acc. to IEC61508. II 3 G Ex nA IIC T6...T4 Gc Metso; Namur Sensor Dual Module, 6 - 29 VDC, > 3 mA; < 1 mA, II 3 D Ex ic IIIC T90 °C...T120 °C Dc NAMUR NC.
  • Page 46 Reed Type Proximity Switches, 2 pcs. Temperature range -40° to +80 °C / -40° to +176 °F. Metso; Maxx-Guard G, SPDT, 300 mA, 24 V DC; 200 mA, 125 V AC Not applicable to 6. sign "X", "Z", or "U".
  • Page 47 7 SG9H 70 en...
  • Page 48 7 SG9H 70 en Metso Flow Control Inc. Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, M A 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 South America, Av.

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