Metso VALVCON V-Series Installation, Maintenance & Operating Instructions

Metso VALVCON V-Series Installation, Maintenance & Operating Instructions

Electric actuators 115 vac and 230 vac with control board installed (option c)

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VALVCON®
V-Series
ELECTRIC ACTUATORS
115 VAC AND 230 VAC
With Control Board Installed (Option C)
Installation, Maintenance and
Operating Instructions

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Summary of Contents for Metso VALVCON V-Series

  • Page 1 VALVCON® V-Series ELECTRIC ACTUATORS 115 VAC AND 230 VAC With Control Board Installed (Option C) Installation, Maintenance and Operating Instructions...
  • Page 2: Table Of Contents

    These instructions provide information about safe handling and operation of the actuator. If you require additional assistance, please contact the manufacturer or manufacturer’s representative. Addresses and phone numbers are printed on the back cover. See also www.metso.com/electricactuators for the latest documentation. SAVE THESE INSTRUCTIONS! Subject to change without notice.
  • Page 3: General

    ACTUATOR IDENTIFICATION LABEL MAY CAUSE DAMAGE TO THE This instruction manual contains important information ACTUATOR AND/OR PERSONAL INJURY. regarding the installation, operation and maintenance of the Valvcon V-Series electric actuator. Please read these instructions carefully and save them for future reference. WARNING Actuator Markings...
  • Page 4: Operating Modes

    IMO-I2500 EN Operating Modes • Cal mode allows the user to automatically calibrate the position tracking potentiometer without the use of an ohmmeter or other electronic instruments. The Control Board has five operating modes. Run, Manual, Set Span, Set Zero and CAL (calibrate). A rotary “Mode Selector Dial”...
  • Page 5: Control Board Wiring

    IMO-I2500 EN to terminal A and terminal B. NOTE: If you use a 0-10 WARNING VDC control signal, the actuator will drive to the zero position regardless of the switch setting. ACTUATORS SHOULD BE PROPERLY GROUNDED AND WIRED IN ACCORDANCE WITH LOCAL ELECTRICAL CODE; SEE NAMEPLATE •...
  • Page 6: Setting Zero And Span Positions

    IMO-I2500 EN Wiring Diagram – Modulating Applications (Motor Board and Optional Control Board Installed) Motor Board MOTOR BOARD WIRING WITH CONTROL BOARD INSTALLED TERMINAL 2 AC COMMON TERMINAL 1 AC HOT MOTOR CAPACITOR CCW RED MOTOR RET BLACK Motor CONNECTOR CW WHITE HEATER NO CONNECT...
  • Page 7: Proper Actuator Cover Installation

    IMO-I2500 EN Set Span: The Control Board features full reverse acting set up, requiring no wiring changes. See below for simple Set Turn the Mode Selector Dial to [SPAN] and press Zero and Set Span procedures. [ENTER] for 2 seconds. The Span LED will begin to flash. For 180˚...
  • Page 8: Board Installation

    IMO-I2500 EN Install the override shaft on the square motor shaft; if Option “H” Tropical Heater and Thermostat the actuator is equipped with a handwheel, install the Option “T” Standard Heater and Thermostat bottom piece of the “two-piece” shaft on the motor shaft and then install the top piece of the shaft onto the bottom piece of the shaft.
  • Page 9: Option "I" - Iso 5211 Output

    IMO-I2500 EN WARNING WARNING WHENEVER WORKING INSIDE THE ACTUATOR BE SURE TO FOLLOW WHENEVER WORKING INSIDE THE ACTUATOR BE SURE TO FOLLOW ALL GUIDELINES, AND HEED ALL WARNINGS IN THIS MANUAL. IF ALL GUIDELINES, AND HEED ALL WARNINGS IN THIS MANUAL. IF INSTALLING AN OPTION KIT, BE SURE TO READ AND FOLLOW THE INSTALLING AN OPTION KIT, BE SURE TO READ AND FOLLOW THE SUPPLIED INSTRUCTIONS CAREFULLY AND HEED ANY ADDITIONAL...
  • Page 10: Option "Y" - Keyed Output

    P/N VC099515 and for 230 VAC Certifications applications, order kit P/N VC099523 (see Figure 5). Metso offers two versions of V-Series actuator enclosures: Option “Y” - Keyed Output the “W” enclosure is weathertight, and the “WX” enclosure which is weathertight and explosion-proof.
  • Page 11: Operating Temperature Limits

    To request a Return Authorization for an actuator within the IN DAMAGE TO THE ACTUATOR GEARING. ENSURE THAT THE warranty period, please consult your local Metso distributor. OVERRIDE IS FULLY DISENGAGED AND DO NOT USE EXCESSIVE FORCE WHEN MANUALLY POSITIONING ACTUATOR. DO NOT DRIVE THE ACTUATOR BEYOND THE TRAVEL LIMIT SETTINGS.
  • Page 12: Specifications & Technical Information

    IMO-I2500 EN SPECIFICATIONS & TECHNICAL INFORMATION Table 1 - Torque & VA Ratings Torque Speed Duty VA Rating Max Running Max Effective Peak Output at (seconds Cycle Current at Full Load Inrush Current (= .66 x) breakaway per 90˚ (True MS) Peak rush rotation) 115 VAC...
  • Page 13: Dimensions

    IMO-I2500 EN Dimensions LV-SERIES Mounting Flange, ISO 5211 F07/F10 4 X M8-1.25 0.75" MIN. 4 X M10-1.5 0.75" MIN. 2.756" B. C. 4.016" B. C. 20 mm 10.8 SEE TABLE 22.4 mm 4.8 mm Female Square Drive Female Keyed Drive Actuator Size Drive Option Drive Type...
  • Page 14: Exploded View

    IMO-I2500 EN Exploded View V-Series spare Parts List Item No. Part No. Description Cover Cover screw VCK00012 Small enclosure (150 – 600 lb•in) VCK00013 Large enclosure (1000 – 3000 lb•in) Potentiometer/Cam Shaft Gears VC099090 90 degree Operation VC099180 180 degree Operation VC099270 270 degree Operation Override shaft (replacement only)
  • Page 15: V-Series Actuators By Model Number

    IMO-I2500 EN V-SERIES ACTUATORS BY MODEL NUMBER Table 3 Standard V/LV-Series Actuators (with “N” in model number before the voltage code) Board Options 1 Series Enclosure Type Torque Other Options Operating Voltage Code Description Code Description Code Description Code Description Code Description Weathertight...
  • Page 16: Additional Actuator Products

    IMO-111 EN ADDITIONAL ACTUATOR PRODUCTS AND ACCESSORIES FROM METSO ADC-Series QX-Series • Universal Control Board for On/Off and Modulating • Up to 3000 inch pounds (250 lb-ft; 339 Nm) for On/Off applications applications • Up to 3000 inch pounds (250 lb•ft; 339 Nm) •...

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