Metso Neles ND9100P Installation Maintenance And Operating Instructions
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Metso Neles ND9100P Installation Maintenance And Operating Instructions

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INTELLIGENT
VALVE CONTROLLER
ND9100P
Rev. 2.2
Installation, Maintenance and
Operating Instructions

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Summary of Contents for Metso Neles ND9100P

  • Page 1 INTELLIGENT VALVE CONTROLLER ND9100P Rev. 2.2 Installation, Maintenance and Operating Instructions...

  • Page 2: Table Of Contents

    General ..........6 ND9100P..........26 Mounting on EC and EJ actuators ..7 12.2 Exploded view and parts list, Mounting on Metso actuators with ND9100P/B06 ........27 VDI/VDE mounting face ......7 12.3 Mounting parts for EC05-14/EJ05-14 Mounting on linear actuator of actuators, rising signal opens valve ..

  • Page 3: Nd9000 Product Family Summary

    ❑ Wear resistant and sealed components 1.1.5 Open solution ❑ Contactless position measurement Metso is committed to delivering products that freely inter- 1.1.9 Predictive maintenance face with software and hardware from a variety of manufac- ❑ turers; and the ND9000 is no exception. This open Easy access to collected data with FieldCare software ❑...

  • Page 4: Nd9100P Intelligent Valve Controller With Profibus Pa Communication

    If you are uncertain about the use of the controller or its suitability for your intended use, please contact Metso’s Automation business for more information. Technical description The ND9100P is a fieldbus powered microcontroller- Fig.

  • Page 5: Technical Specifications

    7 ND91P 70 en Technical specifications Fault current (FDE):3.9 mA Ui ≤ 24 V EEx ia IIC T6: ND9100P INTELLIGENT VALVE CONTROLLER Ii ≤ 380 mA General Pi ≤ 5.32 W Bus powered, no external power supply required. Ci < 5 nF Suitable for rotary and sliding-stem valves.

  • Page 6: Recycling And Disposal

    7 ND91P 70 en Electromagnetic Protection WARNING: Do not operate the device with electronics cover Electromagnetic compatibility (39) removed! Emission acc. to EN 61000-6-4 (2001) Electromagnetic immunity is reduced, valve may and FCC 47 CFR PART 15, stroke. Explosion protection may be impaired. SUBPART B, CLASS B (1994) Immunity acc.

  • Page 7: Mounting On Ec And Ej Actuators

    Fig. 5. BJ and other single acting actuators: mount a metal plug (53) with sealant to the C1 connection. For mounting parts for Metso actuators, see 12.3 - 12.7. ❑ Set the direction arrow of the actuator in the...

  • Page 8: Mounting On Linear Actuator Of Nelescv Globe

    7 ND91P 70 en ❑ Mounting on linear actuator of Remove all plastic plugs from all actuator connec- tions (5 pcs.). Mount the metal plugs (54) with seal- nelesCV Globe ant to the unused controller connections at the See figure in Section 12.7. bottom of the controller.

  • Page 9: Piping

    7 ND91P 70 en Piping CAUTION: Do not exceed the permitted supply pressure of the ND9100P! Table 2 provides the recommended tube sizes in accordance with actuator sizes. Tube sizes are the mini- mum values allowed. Operating times may be tested by the FieldCare software.
  • Page 10 7 ND91P 70 en Table 2 Piping Actuator Actuator piping Spool valve Stroke vol. / in 0.09 / 5 0.2 / 12 0.5 / 31 1.2 / 73 3.0 / 183 7.7 / 470 20.5 / 1250 Stroke vol. Spool valve / in 0.18 / 11 0.4 / 24...
  • Page 11 7 ND91P 70 en DOUBLE-ACTING ACTUATOR Self closing Default setting: ROT = cC (close valve to clockwise) ATYP = 2-A PFA = CLO A0, CUTL and VTYP according to valve type DOUBLE-ACTING ACTUATOR, REVERSED PIPING Self opening Default setting: ROT = cC (close valve to clockwise) ATYP = 2-A PFA = OPE A0, CUTL and VTYP according to valve type...

  • Page 12: Electrical Connections

    7 ND91P 70 en Electrical connections The ND9100P is powered by Profibus PA (IEC 61158-2). The same bus cable is used also for the fieldbus com- munication. The bus cable is led through a M20 x 1.5 cable gland. Connect the conductors to the terminal strip as shown in Fig.

  • Page 13: Local User Interface (Lui)

    7 ND91P 70 en LOCAL USER INTERFACE (LUI) If the device has been idle for 1 hour, and there is no user activity on the local user interface, the measure- The local user interface may be used to monitor the ments will start scrolling on the display.

  • Page 14: Configuration Menu

    7 ND91P 70 en — brief push Fig. 11 Guided start-up NOTE: You may cancel any action by pressing the = button. Cancelling of operation returns user interface view one level up in menu hierarchy. — brief push Configuration menu The local user interface is organised in a menu struc- Fig.

  • Page 15: Configuration Parameters

    7 ND91P 70 en ❑ Modify the parameter value by pressing + or - keys alternately until the desired value appears on the display. ❑ After the desired value is displayed, press the key ? to conclude the operation. 5.5.3 Valve type, VTYP To compensate for nonlinearity of the position feedback caused by the actuator linkage mechanism of a linear control valve, the appropriate selection must be made on...
  • Page 16 5.5.7 Valve dead angle, A0 The α setting is made for Metso segment and ball valves. This setting takes into account the "dead angle" α of the ball valves. The entire signal range is then used for effec- Fig.

  • Page 17: Valve Travel Calibration

    7 ND91P 70 en ❑ If the input signal is greater than high limit, 5.6.2 MAN calibration function the valve stays in the high limit. After selecting the MAN calibration function from the The cutoff overrides the limit as follows: menu press the ? key to activate the procedure.

  • Page 18: Special Displays

    7 ND91P 70 en WARNING: Supply pressure can be connected to the valve controller only after 1-point calibration is success- fully completed. If supply pressure is connected to the valve controller before successful 1-point cali- scrolling text bration, the valve may move and cause danger. NOTE: If an incorrect valve operation angle is given to the valve controller during 1-point calibration, valve oper-...

  • Page 19: Write Protection

    7 ND91P 70 en Write protection MAINTENANCE The maintenance requirements of the ND9100P valve The ND9100P is delivered from the factory with HW write controller depend on the service conditions, for protection OFF as the default setting. Reading and instance, the quality of instrument air. Under normal changing parameters is thus allowed.

  • Page 20: Spool Valve Assembly

    7 ND91P 70 en Spool valve assembly Communication circuit board Before removing the spool valve assembly (193) the 6.3.1 Removal prestage (120) must be removed. See 6.1. ❑ Loosen the M8 grub screw (110) off the position 6.2.1 Removal indicator (109) and turn the position indicator from the shaft.

  • Page 21: Error Messages

    7 ND91P 70 en ERROR MESSAGES Errors Failsafe errors Display message Description PRESTAGE CUT ERROR Prestage wire is cut or Display message Description connector is loose. POSITION SENSOR FAILURE Position sensor measurement PRESSURE SENSOR 1 Actuator pressure sensor has failed. Change the ND9000 FAILURE failed.

  • Page 22: Warnings

    7 ND91P 70 en Warnings Notifications Display message Description Display message Description TOTAL OPERATION TIME Operating time exceeded CALIBRATION Position calibration WARNING limit. SUCCESSFULL successfully performed. VALVE FULL STROKES Valve stroke counter limit TEST CANCELLED Off-line test has been WARNING reached.

  • Page 23: Trouble Shooting

    7 ND91P 70 en TROUBLE SHOOTING Mechanical/electrical defects 1. A change in the valve position setpoint will not affect the position of the actuator ❑ Supply pressure too low ❑ Spool valve sticks ❑ Incorrect configuration parameters ❑ Actuator and/or valve jammed ❑...

  • Page 24: Nd9100P/B06 (With Limit Switches)

    7 ND91P 70 en ND9100P/B06 9.1.3 Technical specifications (WITH LIMIT SWITCHES) 9.1.3.1 ND9100P/B06 Introduction Microswitch type: OMRON D2VW-01 (06) (gold-plated contacts) 9.1.1 General description Protection class IP67 ND9100P can be equipped with limit switches. Resistive load: 100 mA: 30 V DC/125 V AC (06) Limit switches are used for electrical position indication Switch accuracy: <...

  • Page 25: Electrical Connections

    7 ND91P 70 en Electrical connections Maintenance Before connecting the power, make sure that the electri- Regular maintenance of the limit switch is not neces- cal specifications and the wiring meet the installation sary. conditions. See the diagrams in 12.9. Refer to the infor- TOOLS mation on the identification plate.

  • Page 26: Drawings And Parts Lists

    7 ND91P 70 en DRAWINGS AND PARTS LISTS 12.1 Exploded view and parts list, ND9100P Item Description Spare modules Housing Exhaust cover Screw Shaft O-ring Washer Wave spring Bushing Grounding screw Electronics cover Screw Prestage cover Screw Screw Screw Screw Cover Screw Pointer...

  • Page 27: 12.2 Exploded View And Parts List

    7 ND91P 70 en 12.2 Exploded view and parts list, ND9100P/B06 Item Description Grounding screw Cover Screw Pointer Screw Local user interface (LUI) Housing Gasket Screw Screw Bracket Screw Bed of Local User Interface (LUI) Screw Screw Shaft Screw Cam disc Screw Terminal block Microswitch...

  • Page 28: Mounting Parts For Ec05-14/Ej05-14

    7 ND91P 70 en 12.3 Mounting parts for EC05-14/EJ05-14 actuators, rising signal opens valve Item Description Screw Coupling Screw O-ring Coupler socket Screw E_05 - 14 O-ring Plug Plug (EJ only) ND9100 12.4 Mounting parts for B1C/B1J6-20 actuators ND9100 ND9100 VDI/VDE 3845 Neles attachment face...

  • Page 29: Mounting Parts For B1C/B1J25-50, B1C502 And B1J322 Actuators

    7 ND91P 70 en 12.5 Mounting parts for B1C/B1J25-50, B1C502 and B1J322 actuators Item Description Mounting bracket Draught piece Washer Screw Washer Screw Coupler socket Screw Plug (BJ actuators only) Plug ND9100 12.6 Mounting parts for Quadra-Powr® actuators Item Description Mounting bracket Screw Screw...

  • Page 30: Mounting Parts For Linear Actuators Of Nelescv Globe

    7 ND91P 70 en 12.7 Mounting parts for linear actuators of nelesCV Globe Set conical plug to the scale according to the stroke Item Description Washer Screw Conical plug Screw O-ring O-ring Mounting plate Feedback lever Screw Plug Plug...

  • Page 31: 12.8 Mounting Parts For Linear Actuators

    7 ND91P 70 en 12.8 Mounting parts for linear actuators Feedback lever in horizontal position at mid travel of stroke. Stroke 10 - 120 mm Plane in the shaft in this position with feedback lever Scale on this side Allowed travel range 45–90° Item Description Bracket...

  • Page 32: 12.9 Connection Diagram

    7 ND91P 70 en 12.9 Connection diagram 12.9.1ND9100P/B06 1 2 3 1: LS1 (open) 2: LS2 (closed) 3: GND...

  • Page 33: 12.10 Control Drawing

    Class I, Zone 0, AEX ia, Group IIB/IIC T4/ T5/T6 to earth ground T4 : Ta = -40…80 °C T5: Ta = -40...65 °C T6: Ta = -40...50 °C METSO Automation OY: FMRC approved associated ND9100PU1/U2 or apparatus with applicable zone and ND9100FU1/U2...
  • Page 34 7 ND91P 70 en Installation Notes for FISCO Concepts in FM: 1. The Intrinsic Safety FISCO concept allows the interconnection of FM Approved Intrinsically safe devices with FISCO parameters not specifically examined in combination as a system when: ≤ ≤ ≤...

  • Page 35: Dimensions

    7 ND91P 70 en DIMENSIONS ND9100 G1/4 0.75 15.5 0.61 M20 x 1.5 M6 x 12 29.5 0.16 1.16 F05-ø50(VDI/VDE3845) 35.4 1.39 G1/8 ø6/10 ND9100/B F05-ø50(VDI/VDE3845) 35.4 G1/4 1.39 M6/10 0.55 0.74 G1/8 ø6 ø0.23 M20 x 1.5 0.78 G1/4 0.23 G1/8 0.15...

  • Page 36: Ec Declaration Of Conformity

    7 ND91P 70 en EC DECLARATION OF CONFORMITY...

  • Page 37: Type Coding

    7 ND91P 70 en TYPE CODING INTELLIGENT VALVE CONTROLLER ND9100P ND9100P WITH LIMIT SWITCH ND9100P/B06 PRODUCT GROUP APPROVALS OF STANDARD ENCLOSURE VALVE CONTROLLER Intelligent Valve Controller FM / CSA certifications: - NI Class I, Division 2, Groups A, B, C, D, T4...T6. SERIES CODE - NI Class I, Zone 2, Ex nA II T4...T6 ND91_PU2: Ui ≤...
  • Page 38 7 ND91P 70 en...
  • Page 39 7 ND91P 70 en...
  • Page 40 7 ND91P 70 en Metso Automation Inc. Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 Latin America, Av.

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