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POWERED ACCESS X26N WORK PLATFORM 508244-005 sn : 5119+ Feb10...
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X26 Narrow English When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBER from the equipment Nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot.
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OREWORD OW TO ANUAL This manual is divided into six sections. NTRODUCTION ECTION General description and machine specifications. PERATION AND PECIFICATION ECTION Information on how to operate the work platform and how to prepare it for operation. AINTENANCE ECTION Preventative maintenance and service information. ROUBLESHOOTING ECTION Causes and solutions to typical problems.
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Please understand that these warnings cannot cover all conceivable ways in which service, whether or not recommended by UpRight, might be done, or of the possible hazardous consequences of each conceivable way, nor could UpRight, investigate all such ways.
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URPOSE The purpose of this service and parts manual is to provide instructions and illustrations for the operation and maintenance of this work platform manufactured by UpRight. COPE The manual includes procedures for proper operation, maintenance, adjustment, and repair of this product as well as recommended maintenance schedules and troubleshooting.
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The platform is raised and lowered by the elevating assembly. The hydraulic pump, driven by the engine, powers the cylinder. Solenoid operated valves control raising and lowering. HASSIS The chassis is a structural frame that supports all the components of the X26N work platform. URPOSE OF QUIPMENT The objective of the work platform is to provide a quickly deployable, self-propelled, variable height work platform to elevate personnel and materials to overhead work areas.
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NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas. Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight. AFTER USE, secure the work platform from unauthorized use by turning the Keyswitch OFF and removing key.
NTRODUCTION NTRODUCTION This manual covers the X26N Work Platform. Figure 1: Manual Storage Information The manual MUST be stored in the box provided in the machine cage, AT ALL TIMES. Read, understand and follow all safety rules and operating instructions before attempting to operate the machine.
ENERAL ESCRIPTION ENERAL ESCRIPTION D A N G E R DO NOT use the machine if all guardrails are not properly in place and secured. Figure 2: X26 Narrow 1. Platform Controls 2. Manual Case 3. Platform Extension 4. Platform 5.
PECIAL IMITATIONS PECIAL IMITATIONS PECIAL IMITATIONS D A N G E R D A G E R Travel with the platform raised is limited to creep speed range. Elevating the Work Platform is limited to firm, level surfaces ONLY. D A N G E R A N G E R The elevating function shall ONLY be used when the work platform is level, and on a firm surface.
ONTROLS AND NDICATORS ONTROLS AND NDICATORS The operator shall know the location of each control and indicator and have a thorough knowledge of the function and operation of each before attempting to operate the unit. Figure 3: Controls and Indicators Platform Controls 1 Drive Selectors 2.
7. Inspect the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged cables or hoses, loose wire connections and wheel bolts. Note X26N operates in Maximum Wind conditions equivalent to Beaufort 4 TABLE OF WIND SPEED/VELOCITY BEAUFORT CONDITIONS 3 -7...
YSTEM UNCTION NSPECTION YSTEM UNCTION NSPECTION NOTE: Refer to Figure 3 for the locations of various controls and indicators. W A R N I N G STAND CLEAR of the work platform while performing the following checks. Before operating the work platform, survey the work area for surface hazards such as holes, drop-offs, bumps and debris.
PERATION PERATION Before operating the work platform, ensure that the Pre-Operation Safety Inspection and System Function Inspection have been completed and that any deficiencies have been corrected. NOTE: Never operate a damaged or malfunctioning machine. The operator must be thoroughly trained on this machine. L A T F O R M X T E N S I O N Figure 4: Platform Extension...
PERATION LEVATING THE LATFORM 1. Locate a firm, level surface. 2. Select LIFT mode. 3. While engaging the Interlock Switch, push the Control Handle FORWARD. 4. If the machine is not level the level sensor alarm will sound and the machine will not lift or drive. 5.
PERATION UARDRAILS Figure 6: Guardrails The guardrails may be lowered for the 1. Platform Extension purpose of passing through a standard 2. Platform Controls 3. Platform Extension Retaining Pins doorway. 4. Side-rail Retaining Pins Guardrails must be returned to proper 5.
PERATION ARKING RAKE ELEASE Perform the following only when the machine will not operate under its own power and it is necessary to move the machine or when winching onto a transport vehicle (see “Transporting the Machine”). W A R N I N G NEVER winch or move the machine faster than 0,3 m/sec.
RANSPORTING THE ACHINE RANSPORTING THE ACHINE Always use a transport vehicle when moving a machine to a work site. Towing the machine over long distances will damage the machine and void the warranty. I F T I N G R A N E Figure 8: Secure Crane Straps D A N G E R See specifications for the weight of the machine...
RANSPORTING THE ACHINE RIVING OR INCHING ONTO A RUCK OR RAILER W A R N I N G Never winch faster than 0,3 m/sec. (1 ft./sec.). Never operate the machine with the parking brakes released. Serious injury or damage could result. 1.
AINTENANCE AINTENANCE W A R N I N G Never perform service while the platform is elevated without first blocking the elevating assembly. DO NOT stand in the elevating assembly area while deploying or storing the brace. L O C K I N G L E V A T I N G S S E M B L Y Figure 9: Scissor Brace...
AINTENANCE EVEL ENSOR W A R N I N G Never perform service while the platform is elevated without first blocking the elevating assembly. DO NOT stand in the elevating assembly area while deploying or storing the brace. The Level Sensor Is located on the chassis between the scissor sections and is covered with a protective metal box.
Always wear safety glasses when working near batteries. Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with UpRight batteries or manufacturer approved replacements weighing 30 kg (66 lbs.) each. • Check the battery fluid level daily, especially if the machine is being used in a warm, dry climate.
AILY NSPECTION AND AINTENANCE CHEDULE AILY NSPECTION AND AINTENANCE CHEDULE The Complete Inspection consists of periodic visual and operational checks, along with periodic minor adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems. Perform the inspection and maintenance items daily. Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures.
11 S PECIFICATIONS 11 S PECIFICATIONS ITEM X26N Platform Size Platform Extension In 0,71 m x 2,21 m [28 in. x 87 in.] 0,71 m x 3,20 m [28 in. x 126 in.] Platform Extension Out Max. Platform Capacity 340 kg [750 lbs.]...
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X26N 508669-000 x2 508661-000 x2 067195-001 066556-900 067195-001 101210-000 066561-900 101210-000 066561-900 26.3 kg+ 062562-951 THIS PLATFORM IS NOT INSULATED. DIESE ARBEITSBÜHNE IST NICHT ISOLIERT. CETTE PLATEFORME N'EST PAS ISOLEE. 100102-900 503724-000 100102-900 501453-000 501453-000 010076-901 100076-901 014222-903 014222-903 MAX = 340 kg...
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llustraIted arts Ce d eCals Control Module Front Panel Upper Control Box Access/Rear View Battery Module Page 2-21...
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This section contains instructions for the maintenance of the Work Platform. Refer to the General Information section for information relevant to all UpRight work platforms. Referring to the Operator Manual will aid in understanding the operation and function of the various com- ponents and systems of the work platform, and help in diagnosing and repair of the machine.
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Section 3 - Service & Repair ABLE OF ONTENTS 3-1 Supporting Elevating Assembly ........... 3-3 Installation .
Section 3 - Service & Repair Supporting Elevating Assembly 3-1 S UPPORTING LEVATING SSEMBLY W A R N I N G Never perform service on the work platform in the elevating assembly area while platform is elevated without first blocking the elevating assembly. DO NOT stand in elevating assembly area while deploying or storing brace.
t s i & 3-3 P REVENTATIVE AINTENANCE HECK REVENTATIVE AINTENANCE REVENTATIVE AINTENANCE EPORT Interval Date: _______________________________________ Daily=each shift or every day Owner:______________________________________ 50h/30d=every 50 hours or 30 days 250h/6m=every 250 hours or 6 months Model No: ___________________________________ 1000h/2y=every 1000 hours or 2 years Serial No: ___________________________________ Y=Yes/Acceptable N=No/Not Acceptable...
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with UpRight batteries or manufacturer approved replacements. Before disconnecting the battery negative (-) lead, make sure all switches are OFF. If ON, a spark will occur at the ground terminal which could cause an explosion if hydrogen gas or fuel vapors are present.
Section 3 - Service & Repair Batteries A T T E R Y A I N T E N A N C E Refer to the Operation Manual included in this Service Manual for specific maintenance and charging instructions. NOTE: If system voltage drops below 17 volts (on a 24 volt system), the charger will not recharge the batteries. If this extreme voltage drop occurs, disconnect and recharge each battery separately using a 6 volt charger to bring the voltage in each up to at least 4 1/2 volts.
Safety Ancillary Equipment Section 3 - Service & Repair 3-7 S AFETY NCILLARY QUIPMENT R O X I M I T Y W I T C H Figure 3-6: Proximity Switch The Proximity Switch cuts power to the High Speed Drive when the platform is elevated.
Section 3 - Service & Repair Hydraulics 3-8 H YDRAULICS Y D R A U L I C A N K A N D I L T E R LUID EVEL Figure 3-9: Hydraulic Tank Check the fluid level daily. With the platform fully lowered, open the control module and remove the reservoir breather/cap.
Hydraulics Section 3 - Service & Repair Y D R A U L I C U M P The Hydraulic Pump is located in the Power Module, and is mounted on the rear of the motor. EMOVAL NOTE: If the hydraulic tank has not been drained, suitable means for plugging the hoses should be provided to prevent excessive fluid loss.
Section 3 - Service & Repair Hydraulics A I N Y D R A U L I C A N I F O L D Though it is not necessary to remove the manifold to perform all maintenance procedures, a determination should be made prior to beginning as to whether or not the manifold should be removed before mainte- nance procedures begin.
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Hydraulics Section 3 - Service & Repair ELIEF ALVE Figure 3-13: Hydraulic Manifold with Valves 1. Operate the hydraulic system 10 to 15 minutes to warm the oil. 2. Remove the cap or loosen the locknut on MAIN RELIEF VALVE CHECK VALVE (POTHOLE) the Main Relief Valve.
Section 3 - Service & Repair Cylinders 3-9 C YLINDERS E P R E S S I O N Y L I N D E R Figure 3-14: Depression Cylinder EMOVAL 1. Mark and disconnect the hose assemblies from the cylinder fittings and immediately cap the openings to prevent foreign material from entering.
Cylinders Section 3 - Service & Repair T E E R I N G Y L I N D E R EMOVAL Figure 3-15: Steering Cylinder Mount Assemblt 1. Mark and disconnect the hose assemblies from the cylinder fittings and immediately cap the openings to prevent foreign material from entering.
Section 3 - Service & Repair Cylinders I F T Y L I N D E R EMOVAL Figure 3-17: Lift Cyminder Assembly 1. Provide a suitable container to catch the hydraulic fluid, then disconnect the hydraulic hoses. Immediately plug hoses to prevent foreign material from entering.
Drive Motors Section 3 - Service & Repair 3-10 D RIVE OTORS EMOVAL 1. Use a 1000Kg (one ton) capacity jack to raise the front of the machine. Position blocks under the machine to prevent the work platform from falling if the jack fails. 2.
Section 3 - Service & Repair Controls 3-11 C ONTROLS L A T F O R M O N T R O L S The Proportional Controller can be disassembled to replace defective switches. See the Parts Manual for replacement part numbers. Figure 3-19: Platform Control Box 1.
Controls Section 3 - Service & Repair H A S S I S O N T R O L S Figure 3-20: Lower Control Box The chassis control assembly is mounted on the inside of the chassis door, to the left of the Hydraulic tank. 1.
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Section 3 - Service & Repair 508244-002 Page3-19...
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PECIFICATIONS YDRAULIC OMPONENTS NOTE: Always lubricate threads with clean hydraulic oil prior to installation Use the following values to torque hydraulic components used on UpRight Work Platforms. Table : Torque Specifications for Hydraulic Components Type: SAE Part Series Cartridge Poppet...
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Maintenance Table : Torque Specifications for Metric Fasteners, U.S. Customary Units 12.9 10.9 Grade 12.9 Grade 10.9 Grade 8.8 Nominal Tightening Torque Tightening Torque Tightening Torque Clamp Clamp Clamp Thread Load Load Load K = .15 K = .20 K = .15 K = .20 K = .15 K = .20...
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Section 4 ROUBLESHOOTING 4.1 I NTRODUCTION The following section on troubleshooting provides guidelines on the types of problems users may encounter in the field, helps determine the cause of problems, and suggests proper corrective action. Careful inspection and accurate analysis of the symptoms listed in the Troubleshooting Guide will localize the trouble more quickly than any other method.
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Troubleshooting 4.2 - Troubleshooting 4.2 T ROUBLESHOOTING 1. Verify your problem. • Do a full function test from both the platform and chassis controls, and note all func- tions that are not operating correctly. 2. Narrow the possible causes of the malfunction. •...
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4.3 - Troubleshooting Guide 4.3 T ROUBLESHOOTING UIDE TROUBLE PROBABLE CAUSE REMEDY All functions 1. Blown electric motor fuse Check 160 amp electric motor fuse. Replace if blown. inoperable, electric motor 2. Faulty battery Check the voltage output of the battery charger. If less than 24 VDC, does not start.
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Fault Codes introduction AULT ODES INTRODUCTION The X-Series is equipped with a fault detection system, if you have a faulty component, bad electrical connection or start up error a fault code will be displayed on the read out located on the upper control box. For fault codes 01 - 39 the following procedure should be followed.
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4.5 - Fault Codes 4.5 F AULT ODES 01 – System initialization error 02 – System communication error 22 – Platform Left Turn Switch ON at power-up 23 – Platform Right Turn Switch ON at power-up 25 – Platform Hi-Drive Switch ON at power-up 27 –...
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4-6 - Electric 4-6 E LECTRIC Table 4-1: Electrical Troubleshooting Table Component Alarm Batteries Battery Charger 5 AMP Circuit Breaker 175 AMP Fuse Motor Control Motor Chassis Emergency Stop Switch Chassis Key Switch Platform Emergency Stop Switch Interlock Switch PQ Control Handle Height Limit Switch Platform Steering Switch Tilt Sensor...
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Section 5 CHEMATICS 5.1 I NTRODUCTION This section contains electrical and hydraulic power schematics and associated information for maintenance purposes. The diagrams are to be used in conjunction with the information in Section 4. They allow understanding of the makeup and functions of the systems for checking, tracing, and faultfinding during troubleshooting analysis. ONTENTS Electrical Schematic .
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This section lists and illustrates the replaceable assemblies and parts of the X26N Work Platform as manufactured by UpRight Powered Access. Each parts list contains the component parts for that assembly indented to show relationship where applicable. Sec6:1...
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Item Part Description Qty. Item Part Description Qty. 066309-011 POWER MODULE 504348-000 LOWER CONTROL ASSY 066310-026 CONTROL MODULE 065943-102 WIRE HARNESS ASSY J3 069199-001 CHARGER 066623-020 LIFT OVERLOAD ALARM 501425-000 SWITCH - PROXIMITY 504160-001 LOWERING CABLE 010076-000 MANUAL CASE 505566-001 LEVEL SENSOR 101182-008 CABLE ASSY W/ CONNECTOR...
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llustraIted arts Ce d eCals Control Module Front Panel Upper Control Box Access/Rear View Battery Module Sec6:26...
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X26N 508669-000 x2 508661-000 x2 067195-001 066556-900 067195-001 101210-000 066561-900 101210-000 066561-900 26.3 kg+ 062562-951 THIS PLATFORM IS NOT INSULATED. DIESE ARBEITSBÜHNE IST NICHT ISOLIERT. CETTE PLATEFORME N'EST PAS ISOLEE. 100102-900 503724-000 100102-900 501453-000 501453-000 010076-901 100076-901 014222-903 014222-903 MAX = 340 kg...
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llustraIted arts Ce d eCals Control Module 5 29 Front Panel Upper Control Box Access/Rear View in 3 positions Battery Module Sec6:27...
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X26N 508667-000 Collision Hazard Impact from decending platform may cause injury, stand clear 066556-900 066556-000 508661-000 Qty. 2 067195-001 066550-000 DANGER WARNING Explosive gas is generated when charging batteries DO NOT expose to sparks or flames. 066561-900 101251-000 066552-000 066561-900...