Pepperl+Fuchs PCV F200-B6-V15B Series Manual
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Pepperl+Fuchs PCV F200-B6-V15B Series Manual

Pepperl+Fuchs PCV F200-B6-V15B Series Manual

Data matrix positioning system
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FACTORY AUTOMATION
MANUAL
PCV...-F200-B6-V15B
Data Matrix Positioning System
R

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Summary of Contents for Pepperl+Fuchs PCV F200-B6-V15B Series

  • Page 1 FACTORY AUTOMATION MANUAL PCV...-F200-B6-V15B Data Matrix Positioning System...
  • Page 2 PCV...-F200-B6-V15B With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...

  • Page 3: Table Of Contents

    PCV...-F200-B6-V15B Introduction................. 5 Declaration of conformity ............6 CE conformity..................6 Safety ................... 7 Symbols relevant to safety..............7 Intended use..................7 General safety instructions ..............7 Product Description ..............8 Use and Application................8 LED Indicators and Controls............... 8 Accessories ..................
  • Page 4 PCV...-F200-B6-V15B Operating with event markers ............29 Operation with Repair Tape ...............30 Appendix ................... 31 ASCII table...................31...

  • Page 5: Introduction

    PCV...-F200-B6-V15B Introduction Introduction Congratulations You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops, produces and distributes electronic sensors and interface modules for the market of automation technology on a worldwide scale. Symbols used The following symbols are used in this manual: Note! This symbol draws your attention to important information.

  • Page 6: Declaration Of Conformity

    PCV...-F200-B6-V15B Declaration of conformity Declaration of conformity CE conformity This product was developed and manufactured under observance of the applicable European standards and guidelines. Note! A declaration of conformity can be requested from the manufacturer.

  • Page 7: Safety

    User modification and or repair are dangerous and will void the warranty and exclude the manufacturer from any liability. If serious faults occur, stop using the device. Secure the device against inadvertent operation. In the event of repairs, return the device to your local Pepperl+Fuchs representative or sales office. Note! Disposal Electronic waste is hazardous waste.

  • Page 8: Product Description

    Use and Application The PCV read head is part of the positioning system in the Pepperl+Fuchs incident light process. Its features include a camera module and an integrated illumination unit, enabling it to detect position markers printed onto an adhesive code reel in the form of Data Matrix codes.
  • Page 9 Lights Flashe = 2 Hz for 3 sec up red flash Code card detected Green, Flashe = 2 Hz for 3 sec flash Time lock for buttons disabled Internal error Return to Pepperl+Fuchs x = LED status has no meaning...

  • Page 10: Accessories

    If products are used in harsh ambient conditions, appropriate Pepperl+Fuchs accessories can be used to extend the service lives of these products.

  • Page 11: Installation

    PCV...-F200-B6-V15B Installation Installation Installing the Code Reel The code reel is made of silicone-free polyester film. A position marker appears every 100 mm along the lower edge of the code reel (see "Dimensions, Code Reel"). This position marker is used for various functions including precise positioning of the code reel during assembly. The reverse side of the code reel carries a permanent modified acrylate-based adhesive.
  • Page 12 PCV...-F200-B6-V15B Installation Orientation of the Code Reel and Read Head Figure 5.2 Position the code reel so that the www.pepperl-fuchs.com label and the position markings are below the data matrix code. The position values then increase along the X-direction. The diagram shows the orientation of a read head in the default position of 0°.
  • Page 13 PCV...-F200-B6-V15B Installation Note! Inclines and Declines If you mount the code reel on inclines or declines, cut the code reel several times at the transition point to the horizontal as shown. 1. Incline 2. Decline Note! Code Reels with Different Row Numbers The PCV-CA20 code reel has two rows of code to compensate for slight deviations in the travel range in the Y-direction.

  • Page 14: Mounting The Read Head

    PCV...-F200-B6-V15B Installation Hysteresis Y-Axis Figure 5.3 Zero line for code reels If the read head leaves the zero line when traveling the X-axis, different threshold values will result depending on the number of tracks. If the deviation exceeds this threshold, a warning code is issued.
  • Page 15 PCV...-F200-B6-V15B Installation The distance between the read head and the code tape should be the same as the read distance of the read head. 10° 10° Code reel Read distance Figure 5.4 Vertical alignment tolerance 10° 10° Figure 5.5 Horizontal alignment tolerance Optimum Read Distance (Z-Axis) Model Number Read Distance [mm]...

  • Page 16: Electrical Connection

    PCV...-F200-B6-V15B Installation Read Head Dimensions 38.5 14.5 Figure 5.6 Caution! When selecting the length of the mounting screws to be used, make sure that the insertion depth of the screws into the threaded inserts on the read head does not exceed 8 mm. Using longer screws can damage the read head.
  • Page 17 Main Figure 5.8 Color Assignment Pepperl+Fuchs female cordsets are manufactured in accordance with EN60947-5-2. When using a type V19-... (see chapter 4.3) female cordset with an open cable end on the Main connection, the following color assignment applies: Connection Pin...

  • Page 18: Profibus Connection

    PCV...-F200-B6-V15B Installation Caution! Damage to the device Connecting an alternating current or excessive supply voltage can damage the device or cause the device to malfunction. Electrical connections with reversed polarity can damage the device or cause the device to malfunction. Connect the device to direct current (DC).

  • Page 19: Commissioning

    PCV...-F200-B6-V15B Commissioning Commissioning Aligning the Read Head An integrated alignment aid is available to help you align the Y and Z coordinates of the read head easily and precisely with respect to the code reel. Note! The activation of the alignment aid is possible only within 10 minutes of switching on the read head.

  • Page 20: Product Documentation On The Internet

    PCV...-F200-B6-V15B Commissioning 6.2.1 Product documentation on the internet You can view all the relevant documentation and additional information on your product at http://www.pepperl-fuchs.com. Simply enter the product name or model number in the Product/Key word search box and click Search. Select your product from the list of search results.

  • Page 21: Operation And Communication

    PCV...-F200-B6-V15B Operation and communication Operation and communication Communication via PROFIBUS 7.1.1 General information on PROFIBUS DP The PROFIBUS DP is a standardized, open fieldbus, which enables data exchange between PLCs, PCs, operating and observation devices, and also sensors and actuators. For more detailed information on the PROFIBUS DP, refer to the PROFIBUS standard EN 50170 and to the current literature on the subject (e.g.
  • Page 22 PCV...-F200-B6-V15B Operation and communication Meaning of Bits Module 1: Position output XP00–XP26: Resolution: 0,1 mm, 1 mm, 10 mm, binary coded MSB first At a resolution of 1 mm and 10 mm: L = 10.00 km = 10,000,000 mm Module 2: Y position YP0–YP31 Resolution: 0,1 mm, 1 mm, 10 mm, binary coded in two's complement Module 3:...
  • Page 23 PCV...-F200-B6-V15B Operation and communication Error Codes Error Code Description Priority Read head tilted 180° No clear position can be determined (difference between codes is too great, code distance incorrect, etc.) > 1000 Internal error Modules with Response Telegram The following modules enable read head data to be called up via PROFIBUS. Position Data X Module Module No.
  • Page 24 PCV...-F200-B6-V15B Operation and communication Position Data Y Module Module No. Size Type Content 2 words, Input data 32-bit Y data consistent MSB first Two's complement Response Content Word 1 Word 2 Bit No. Y data Y data YP16 YP00 YP17 YP01 YP18 YP02...
  • Page 25 PCV...-F200-B6-V15B Operation and communication Speed Data Module Module No. Size Type Content 1 word, Input data 16-bit speed data [m/s] consistent MSB first Response Content Word 1 Bit No. Speed SP00 SP01 SP02 SP03 SP04 SP05 SP06 SP07 SP08 SP09 SP10 SP11 SP12...
  • Page 26 PCV...-F200-B6-V15B Operation and communication Status Module Module No. Size Type Content 1 word Input data 16-bit status Response Content Byte 1 Bit No. Status Event Marker No. Module Module No. Size Type Content 1 word, Input data Last event marker consistent MSB first Last event no.
  • Page 27 PCV...-F200-B6-V15B Operation and communication Warning Module Module No. Size Type Content 1 word, Input data Last warning consistent MSB first Last warning no. Response Content Word 1 Bit No. Last Warning Data WRN00 WRN01 WRN02 WRN03 WRN04 WRN05 WRN06 WRN07 WRN08 WRN09 WRN10...
  • Page 28 PCV...-F200-B6-V15B Operation and communication Designation Function Parameter Data Primary Data Y-Resolution Multiplier for the length in the Resolution 0,1 mm 1 mm direction of the Y coordinate 10 mm Speed- Multiplier for the speed output Resolution 0,1 m/s Resolution 0,01 m/s 0,001 m/s 0 –...

  • Page 29: Operating With Event Markers

    PCV...-F200-B6-V15B Operation and communication Operating with event markers In numerous position coding system applications, defined processes must be started at specific positions so that the controller can evaluate the position data measured by the reading head. However, this means that the exact positions for triggering events of this kind must be defined as early as the system planning stage and can no longer be modified during the construction phase or commissioning.

  • Page 30: Operation With Repair Tape

    PCV...-F200-B6-V15B Operation and communication Operation with Repair Tape The repair tape is a short code reel with a length of one meter. The repair tape is used to bridge defective or damaged areas of an existing code reel. 1. Cut the repair tape to the required length 2.

  • Page 31: Appendix

    PCV...-F200-B6-V15B Appendix Appendix ASCII table ASCII ASCII ASCII hex ASCII Space " & < >...
  • Page 32 Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. Company Registration No. 199003130E Singapore 139942 Tel. +65 67799091 E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to modifications / DOCT2794E Copyright PEPPERL+FUCHS • Printed in Germany 09/2015...

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