Pepperl+Fuchs PGV R F213-B12-0.7M Series Manual
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Pepperl+Fuchs PGV R F213-B12-0.7M Series Manual

Pepperl+Fuchs PGV R F213-B12-0.7M Series Manual

Incident light positioning system
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PGV*R*-F213-B12-0.7M*
Incident Light
Positioning System
Manual

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Summary of Contents for Pepperl+Fuchs PGV R F213-B12-0.7M Series

  • Page 1 PGV*R*-F213-B12-0.7M* Incident Light Positioning System Manual...
  • Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...

  • Page 3: Table Of Contents

    PGV*R*-F213-B12-0.7M* Contents Introduction........................ 5 Content of this Document ................5 Target Group, Personnel ................5 Symbols Used ....................5 Product Description ....................7 Use and Application ..................7 LED Indicators ....................8 Accessories....................9 Installation and Commissioning ................11 Affixing the Data Matrix Code Tape............11 Mounting the Read Head................
  • Page 4 PGV*R*-F213-B12-0.7M* Contents Operation and Communication ................49 TCP/IP Communication ................49 5.1.1 Position Request Telegram....................49 5.1.2 Position Response Telegram..................... 49 5.1.3 Request for Image Download.................... 51 Electrical Switching Output ................52 Maintenance ......................53 Maintenance ....................53 Testing......................53 Cleaning ......................53 Repair ......................54 Disposal ........................55...

  • Page 5: Introduction

    PGV*R*-F213-B12-0.7M* Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: • Product identification • Delivery, transport, and storage •...

  • Page 6: Symbols Used

    PGV*R*-F213-B12-0.7M* Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid prop- erty damage.

  • Page 7: Product Description

    ± 25 115 x 72 The read head forms part of the positioning system in the Pepperl+Fuchs incident light pro- cess. The read head includes a camera module and an internal illumination unit. The read head uses this to detect a strip of Data Matrix code tape stuck to the floor for track tracing and navi- gation.
  • Page 8 PGV*R*-F213-B12-0.7M* Product Description Tag Mode In addition to track tracing, the read head can be used in tag mode. The read head detects Data Matrix tags, which are typically glued onto the floor in a grid. The individual Data Matrix tags are numbered consecutively and include position information.

  • Page 9: Led Indicators

    PGV*R*-F213-B12-0.7M* Product Description LED Indicators The read head is equipped with two indicator LEDs for carrying out visual function checks and quick diagnostics. LEDs Color Label Meaning Green/red POWER ON Code detected/not detected NO CODE/ ERROR Error Green/yellow COM STATE TCP/IP communication Table 2.1 LEDs...

  • Page 10: Accessories

    PGV*R*-F213-B12-0.7M* Product Description LED 2 Mode COM STATE Color Yellow Green Description State No power/system error No connection (physical) link Connected (physical) link Flashing Communication active Table 2.3 TCP/IP communication x: LED status has no meaning Accessories The following table contains special accessories that facilitate mounting and help ensure smooth operation.

  • Page 11: Installation And Commissioning

    PGV*R*-F213-B12-0.7M* Installation and Commissioning Installation and Commissioning Affixing the Data Matrix Code Tape Data Matrix code tapes enable the exact positioning of auto-guided transport systems (AGTS). The read head permanently reports the detected position, speed, and rotation angle of the AGTS so that reliable goods transport is guaranteed at all times.
  • Page 12 PGV*R*-F213-B12-0.7M* Installation and Commissioning Note Expansion joints and code tapes If the system covers longer distances, the plant structure usually contains expansion joints. In this case, we recommend creating breaks along the code tape. The resulting gap must not exceed 75 mm. Note Application device To facilitate the application of the code tape, we recommend the use of a mechanical...
  • Page 13 PGV*R*-F213-B12-0.7M* Installation and Commissioning Affixing the Data Matrix Code Tape Note Note the type of code tape. The positioning system only works if the read head is used together with the following type of Data Matrix code tape: PGV*-CA25-*. The use of other code tapes is not permitted. The following description outlines the basic procedure for installing the Data Matrix code tape.
  • Page 14 PGV*R*-F213-B12-0.7M* Installation and Commissioning Data Matrix Control Codes In addition to track tracing, the read head can detect Data Matrix control codes. Data Matrix control codes can be used to initiate specific control operations (e.g., information on branches) along the AGTS route. The control codes are added to the color tape, Data Matrix code tape, or metal code bars.
  • Page 15 PGV*R*-F213-B12-0.7M* Installation and Commissioning Branches Note Direction decision The direction decision at a branch of a Data Matrix code tape is retained until the read head has moved more than 50 cm away from the branch or the code tape is not visible for a few images. If the selected track is not visible, the system automatically switches to the alternate track.
  • Page 16 PGV*R*-F213-B12-0.7M* Installation and Commissioning α > 45° Δx > 1 m Figure 3.4 Intersection of Data Matrix code tapes Branches or intersections with position information can be displayed as follows: Figure 3.5 Branches/intersections...
  • Page 17 PGV*R*-F213-B12-0.7M* Installation and Commissioning Note Loss of information Ensure that Data Matrix codes are not positioned over one another at a branch, since otherwise data may be lost. Data Matrix control codes at branches Data Matrix control codes can be moved in close proximity to a branch with Data Matrix codes for positioning.
  • Page 18 PGV*R*-F213-B12-0.7M* Installation and Commissioning Distances To ensure that the read head can clearly detect and assign Data Matrix codes, minimum and maximum distances must be observed when mounting the code tape. The distance between the code tapes at a branch or intersection as a separate track must be between zero mm and five mm.
  • Page 19 PGV*R*-F213-B12-0.7M* Installation and Commissioning Offset The offset (V) between the position codes on the code tape must be such that the Data Matrix codes remain within the reading window. In addition, a rest zone of at least two mm around the Data Matrix codes must be maintained.
  • Page 20 PGV*R*-F213-B12-0.7M* Installation and Commissioning Data Matrix Tag (8 Digit Number) A Data Matrix tag contains position information and a specific eight digit number. A cross in the center of the Data Matrix tag marks the zero point. The X and the Y axes are marked starting from the zero point.
  • Page 21 PGV*R*-F213-B12-0.7M* Installation and Commissioning Data Matrix Tag Extended (14 Digit Number) A Data Matrix tag contains position information and a specific 14 digit number. A cross in the center of the Data Matrix tag marks the zero point. The X and the Y axes are marked starting from the zero point.

  • Page 22: Mounting The Read Head

    PGV*R*-F213-B12-0.7M* Installation and Commissioning Mounting the Read Head The mounting and alignment of the read head for detecting Data Matrix codes requires precise fine adjustment of the read head. The PCV-MB1 mounting bracket is suitable for this purpose. It enables flexible and precise adjustment of the read head. The slotted holes in the mounting bracket allow the read head to be moved in the y and z axes to achieve the most accurate alignment possible with the Data Matrix code tape.
  • Page 23 PGV*R*-F213-B12-0.7M* Installation and Commissioning Attaching Mounting Brackets to the AGTS Figure 3.15 Mounting bracket (PCV-MB1) Position the mounting bracket in the direction of the Data Matrix code tape so that the read head can be precisely adjusted afterward. Use the three slots to mount the mounting bracket. Screw the mounting bracket onto the moving part of the system using three screws.
  • Page 24 PGV*R*-F213-B12-0.7M* Installation and Commissioning Mounting the Read Head on the Mounting Bracket Before installing the read head, ensure that a stable and secure mounting fixture is provided. Mount the read head so that the optics of the read head with ring light and camera module point toward the Data Matrix code tape.
  • Page 25 PGV*R*-F213-B12-0.7M* Installation and Commissioning Figure 3.16 Schematic diagram for mounting the read head Note A guide pin is located in the center of the terminal block. This ensures that the read head is guided through the slots.

  • Page 26: Electrical Connection

    PGV*R*-F213-B12-0.7M* Installation and Commissioning Electrical Connection Electrical connection of the read head is established using a fixed cable with open cable end on the housing side with open wires. This provides both the voltage supply and the configu- rable inputs and outputs of the read head. There is a second fixed cable with open cable end with an M12 socket for LAN connections.
  • Page 27 PGV*R*-F213-B12-0.7M* Installation and Commissioning Caution! Damage to the device Connecting an alternating current or excessive supply voltage can damage the device or cause the device to malfunction. Electrical connections with reversed polarity can damage the device or cause the device to malfunction.

  • Page 28: Connecting The Read Head

    PGV*R*-F213-B12-0.7M* Installation and Commissioning Connecting the Read Head The read head has an open cable end for voltage supply and is connected to the PC by an Ethernet port. You can use the Vision Configurator software to make additional settings on the read head. This software enables you to make various settings on the read head, such as the IP address.

  • Page 29: Setting Up A Network Connection

    PGV*R*-F213-B12-0.7M* Installation and Commissioning Note To establish a connection to the read head, the PC must be in the same subnet as the read head. Setting up a Network Connection In delivery state, the read head has a fixed IP address. To enable communication within the net- work, the network settings of your PC/laptop must be synchronized with the device and may need to be adjusted.
  • Page 30 PGV*R*-F213-B12-0.7M* Installation and Commissioning Double-click on "Internet Protocol Version 4 (TCP/IPv4)." The Properties window for the TCP/IP protocol opens.
  • Page 31 PGV*R*-F213-B12-0.7M* Installation and Commissioning Select the "General" tab. Select the input function "Use the following IP address." Enter the read head's IP address, but only the first three segments of the IP address. The last segment must be different from the read head's IP address. In this example, enter the following IP address and subnet mask: •...

  • Page 32: Vision Configurator

    Installing Vision Configurator Installing Vision Configurator The following describes how to obtain the installation file from the Pepperl+Fuchs homepage and install it. Go to the Pepperl+Fuchs homepage at http://www.pepperl-fuchs.com and enter the product designation or item number in the search function. You can find the Vision Configurator software in the Software section of the device's product detail page.

  • Page 33: Getting Started

    PGV*R*-F213-B12-0.7M* Vision Configurator Getting Started After starting the Vision Configurator, you should perform the following steps: • Select a corresponding user role depending on the settings you want to make in Vision Configurator. • Select the device family to which your read head belongs (Vision). •...
  • Page 34 View all information User Sensor configuration Create users at same level or below Admin View all information Access only for Pepperl+Fuchs PFAdmin Sensor configuration service personnel Create and delete users Selecting a Device Family (2) The device family is selected in the Device family screen as follows: Left-click on the "Vision"...
  • Page 35 PGV*R*-F213-B12-0.7M* Vision Configurator Entering the IP Address (3) The IP address required to establish the connection is set in the IP screen. Enter the IP address. Note IP Address In delivery state, the read head has a fixed IP address. •...

  • Page 36: Auto Detect-Changing The Ip Address

    PGV*R*-F213-B12-0.7M* Vision Configurator Auto Detect—Changing the IP Address The Auto detect (TCP/IP only) function is available in Vision Configurator. This function allows you to view all connected TCP/IP Ethernet devices. You can select the device you are looking for in the output window and read or change information such as the device's IP address.
  • Page 37 PGV*R*-F213-B12-0.7M* Vision Configurator Click on "OK" to confirm the entry.
  • Page 38 PGV*R*-F213-B12-0.7M* Vision Configurator Changing the IP Address—Option 2 If incoming UDP broadcasts are blocked by the firewall but outgoing broadcasts are allowed, no read head is displayed at this point. Proceed as follows to change the IP address: Select the "Auto detect (TCP/IP only)" function (1). No read head is displayed at this point, since incoming UDP broadcasts are blocked by the firewall.
  • Page 39 PGV*R*-F213-B12-0.7M* Vision Configurator Enter the MAC address of the read head in the input window. You can find this address on the read head. Click on "OK" to confirm the entry.

  • Page 40: Application Window Structure

    PGV*R*-F213-B12-0.7M* Vision Configurator Application Window Structure The application screen opens after you log in. Note The individual functions depend on the type of sensor connected and the current authorization level, so they are not always all visible. The software is designed to be similar to most Windows applications. Title bar •...

  • Page 41: Menu Bar

    PGV*R*-F213-B12-0.7M* Vision Configurator Image display • Displays the images captured or stored in the error memory • This field can be enabled or disabled via Show images Displays information about the current image and the pixel under the mouse pointer. The following items are displayed: •...

  • Page 42: View Menu

    PGV*R*-F213-B12-0.7M* Vision Configurator 4.5.2 View Menu Figure 4.6 View Menu Show standard buttons Toggles the display of the buttons in the bar on the left on and off. Show device data Hides the display of the sensor data in the top right of the screen. Displayed message Opens a selection window in which the following display windows types...

  • Page 43: Image Menu

    PGV*R*-F213-B12-0.7M* Vision Configurator 4.5.4 Image Menu Figure 4.8 Image menu Opens the folder in which images are currently saved Open image folder Save image Saves the image currently displayed on the PC Copy image to clipboard Loads an image file to the clipboard Show graphic Switches display data sent from the sensor on and off in the image.

  • Page 44: Help Menu

    PGV*R*-F213-B12-0.7M* Vision Configurator 4.5.6 Help Menu Figure 4.10 Help menu Info Displays information about Vision Configurator. Table 4.6 Help menu Toolbar The toolbar can be used to select various functions. Selecting the Connect button establishes a connection between the PC and the read head. The connection between the PC and the read head is discon- nected.

  • Page 45: Device Data

    PGV*R*-F213-B12-0.7M* Vision Configurator Device Data The connected device type (Device type) and the firmware version (Firmware) are displayed in the Device data area. xxxxxxxxx xx.xx.xx Figure 4.11 Device data Sensor Output This area shows the communication between the Vision Configurator and the connected sen- sor.

  • Page 46: Image Display

    PGV*R*-F213-B12-0.7M* Vision Configurator Image Display The image display [Image View] (1) allows you to view the current capture of the read head. As an example, you can move the read head into difficult mounting positions and display the cap- ture. This allows you to detect the alignment of the read head with the Data Matrix code and readjust it.
  • Page 47 PGV*R*-F213-B12-0.7M* Vision Configurator Toolbar The toolbar is located on the left side under the Image View tab. The toolbar contains several useful functions that are used to further process recorded images. The following functions are available. Figure 4.15 Toolbar Position Designation Function Magnifier +...

  • Page 48: Position Display

    PGV*R*-F213-B12-0.7M* Vision Configurator 4.10 Position Display In the position display [Position View] (1), you can display the recorded x absolute positioning, the y offset to the center of the code, the angle output, and various status values. The display is started with the "Start request" button (2) and stopped with the "Stop request" button (3).

  • Page 49: Configuration Window

    PGV*R*-F213-B12-0.7M* Vision Configurator 4.11 Configuration Window Various parameters are specified in the configuration window. The individual parameters depend on the current authorization level and are therefore not always all visible. Some fea- tures are available in different versions only. Depending on the parameters set, some fields will be grayed out.

  • Page 50: Common Tab

    PGV*R*-F213-B12-0.7M* Vision Configurator 4.11.2 Common Tab There are three menu items available in the Common tab. The purpose of this section is to present the menu items in more detail. Trigger Menu Item To use the "Trigger Source" input, "Trigger Source" must be set to "Input." Otherwise, the input is ignored.
  • Page 51 PGV*R*-F213-B12-0.7M* Vision Configurator Input/Output Menu Item This section contains editable parameters for configuring the digital inputs, digital outputs, and read head inputs/outputs. Inputs always have the input function (cannot be changed). Outputs always have the output function (cannot be changed). •...
  • Page 52 PGV*R*-F213-B12-0.7M* Vision Configurator Input/Output 3 Figure 4.20 Designation Function Type Output The connection is identified as an output Input The connection is identified as an input Function No function The "No function" setting deactivates the input or output. Overspeed "Overspeed" activates the output if the speed is exceeded. Warning "Warning"...

  • Page 53: Measurement Tab

    PGV*R*-F213-B12-0.7M* Vision Configurator 4.11.3 Measurement Tab Two menu items are available in the Measurement tab. The purpose of this section is to pres- ent the menu items in more detail. Resolution/offset Figure 4.22 Resolution settings Designation Function Resolution X 0.1 mm 1 mm 10 mm Resolution Y...
  • Page 54 PGV*R*-F213-B12-0.7M* Vision Configurator No Position X-Value No position x Designation Function Last valid position The last valid x position is output with "Last valid position." Specified position "Specified position" outputs a defined x position value. No position x value No Position Y-Value No position Y Designation Function...

  • Page 55: Operation And Communication

    PGV*R*-F213-B12-0.7M* Operation and Communication Operation and Communication TCP/IP Communication The TCP/IP protocol enables communication between the PC and read head. The individual telegrams exchanged during communication are described in the following sections. Note Security information The read head has a configuration interface on TCP port 50021 with a fixed IP address. This interface is used for parameterization and firmware updates.
  • Page 56 PGV*R*-F213-B12-0.7M* Operation and Communication Byte/bit Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 YP13 YP12 YP11 YP10 YP09 YP08 YP07 YP06 YP05 YP04 YP03 YP02 YP01 YP00 ANGLE13 ANGLE12 ANGLE11 ANGLE10 ANGLE09 ANGLE08 ANGLE07 ANGLE06 ANGLE05 ANGLE04 ANGLE03 ANGLE02 ANGLE01 ANGLE00 Res[0] LEN05...
  • Page 57 PGV*R*-F213-B12-0.7M* Operation and Communication Error Codes Error code Description Priority No clear position can be determined, e.g., difference between codes is too great, code distance incorrect No direction decision available Internal > 1000 Internal error Table 5.3 Error codes Warning Messages Warning message Description...

  • Page 58: Request For Image Download

    PGV*R*-F213-B12-0.7M* Operation and Communication 5.1.3 Request for Image Download The read head must be switched to configuration mode to start an image download. Note that no position data is output in configuration mode. A new image can be requested at any time as long as configuration mode is not exited using 0x00 0xFF 0xFF.

  • Page 59: Electrical Switching Output

    PGV*R*-F213-B12-0.7M* Operation and Communication Electrical Switching Output The read head has two configurable switching outputs. The default setting is recorded on the datasheet. If the switching output is set to "Sync out," a synchronization pulse will be supplied at the switching output.

  • Page 60: Maintenance

    PGV*R*-F213-B12-0.7M* Maintenance Maintenance Caution! Device may become hot during prolonged operation After a long operation time, the metal surfaces (plug) and the housing of the sensor have an elevated temperature relative to the environment. This must be taken into account during service work. Let the device cool down before operat- ing.

  • Page 61: Cleaning

    PGV*R*-F213-B12-0.7M* Maintenance Cleaning Caution! Material damage due to improper cleaning Treating surfaces with the wrong cleaning agents and liquids can damage the surface and therefore disrupt the function of the read head or make the Data Matrix codes illegible. Cleaning the Read Head Check that the components are securely mounted and that optical surfaces are clean.

  • Page 62: Disposal

    PGV*R*-F213-B12-0.7M* Disposal Disposal The device, built-in components, packaging, and any batteries contained within must be disposed in compliance with the applicable laws and guidelines of the respective country.
  • Page 63 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications / DOCT-8967...

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