ChargePoint Express 200 Installation Manual page 41

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Follow these steps:
1
If you have not purchased a pre-fabricated plywood template from ChargePoint (Part Number CPE200T-BT),
fabricate one using template guide 75-001152-01.
Download the guide from https://www.chargepoint.com/support-guides/
2
Make 5/8" diameter holes in the template at the bolt locations. Tolerance is +/- .05".
3
Use the template guide to mark the hole locations in the concrete.
4
Drill the four 3/4" diameter holes into the concrete. Depth should allow the bolts protrude 1-3/8" above the
surface.
5
Remove all dust from the holes using a brush and compressed air or a
vacuum. Insert the rod to confirm the correct depth.
6
Insert the bolts into the plywood template with nuts on top of the template.
7
Fill the four holes with epoxy to 3" below the top. Be mindful of the cure time
to make sure you can insert and position the bolts before the epoxy sets up.
8
Insert the bolts into the holes. Ensure the bolts protrude 1-3/8" above the
concrete.
NOTE:
Inserting the threaded bolts displaces the epoxy, causing it to fill
the holes to grade level. If the epoxy is below grade level, you can add
more after the next step.
9
Loosen the nuts and rotate the bolts to ensure the epoxy penetrates the
threads. Take care to avoid getting epoxy into the above-grade threads.
10 Tighten the nuts again to ensure the bolts are plumb.
11
Double check that the bolts protrude 1-3/8" above the concrete.
NOTE:
If they protrude more than 1-5/8", it will be impossible to remove
and replace the cooling fan, an important step in the installation process.
12 Allow the epoxy to cure completely before applying any load. Check the cure
time on the manufacturer's data sheet.
You are now ready to install the CPE200. See page 3-1.
Preparing a concrete pad for the CPE200
A - 5

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