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Operating Instructions and Parts Manual
Four-speed Pulley Horizontal Band Saw
Models HBS-916, HBS-1018
HBS-916 shown
For HBS-916 and HBS-1018
manufactured 01-2020 and later
JET
427 New Sanford Road
LaVergne, Tennessee 37086
Ph.: 800-274-6848
www.jettools.com
1
This .pdf document is bookmarked
Part No. M-414468
I
Revision
10/2019
Copyright © 2019 JET
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Summary of Contents for Jet HBS-916
- Page 1 This .pdf document is bookmarked Operating Instructions and Parts Manual Four-speed Pulley Horizontal Band Saw Models HBS-916, HBS-1018 HBS-916 shown For HBS-916 and HBS-1018 manufactured 01-2020 and later 427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-414468 Ph.: 800-274-6848...
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Page 2: Important Safety Instructions
Do not use this band saw for other than its intended use. If used for other purposes, JET Avoid contact with coolant, especially guarding disclaims any real or implied warranty and holds your eyes. -
Page 3: Save These Instructions
27. Check damaged parts. Before further use of the 41. Avoid dangerous working environments. Do not machine, a guard or other part that is damaged use stationary machine tools in wet or damp should be carefully checked to determine that it locations. -
Page 4: Table Of Contents
13.0 Troubleshooting HBS-916, HBS-1018 ....................... 19 14.0 Replacement Parts ............................. 20 14.1.1 HBS-916, HBS-1018 – Bed and Base Assembly – Exploded View ............. 21 14.1.2 HBS-916 – Bow Assembly – Exploded View ..................22 14.1.3 HBS-1018 – Bow Assembly – Exploded View ..................23 ... -
Page 5: About This Manual
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com. -
Page 6: Specifications
4.0 Specifications Table 1 Stock number 414468 414473 Model number HBS-916 HBS-1018 Motor and Electricals Main motor type Totally-enclosed, fan-cooled, AC induction Horsepower 1-1/2 HP (1.1 kW) 2 HP (1.5 kW) Phase single Voltage 115 / 230V (prewired 115) 230V... - Page 7 SFPM = surface feet per minute The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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Page 8: Setup And Assembly
Install four leveling screws with hex nuts Read and understand the entire (provided) into threaded holes on base flanges contents of this manual before attempting (Figure 5-1). Place a level on table surface and assembly or operation. Failure to comply may check side-to-side and front-to-back. -
Page 9: Control Box
The HBS-916 (#414468) is rated for 115/230V single phase power, and is pre-wired 115 volt. It is Figure 5-3: motor locking handle supplied with a cord and plug designed for use on a circuit with a grounded outlet that looks like the one Note: Locking handle (C) is adjustable. -
Page 10: Grounding Instructions
To change the HBS-916 voltage input to 230 volt: qualified electrician. The green-colored rigid ear, Main motor – Open motor junction box cover. -
Page 11: Adjustments
7.2 Blade tension 7.0 Adjustments Blade tension has been preset by the manufacturer; 7.1 Removing and installing blades if further adjustment is required, or after installing a new blade, turn handwheel (C, Figure 7-1) A general purpose blade has been installed, clockwise to approximately 25,000 pounds, as tensioned, and tracked on the band saw and should indicated on adjacent tension scale. -
Page 12: Blade Guide Bracket Adjustment
Loosen front knobs (HBS-1018) or rear center locking screw (K ). See Figure 7-3. handle (HBS-916) and slide bracket, then tighten in position. Position the bearing by turning the sleeve. Set the bearing in contact with blade then back it off 7.5 Blade guide adjustments... -
Page 13: Changing Blade Speeds
The scale should indicate approximately 18-to-20 lbs. for the HBS-916. For the HBS-1018, it should indicate 22-to-24 lbs. Adjust tension by loosening one nut on the C- bolt (L, Figure 7-6) and tightening the other. -
Page 14: Work Stop Adjustment
Make sure bolts on left/floating vise (M ) are loosened. Use handwheel to push vise against workpiece until it conforms to workpiece angle. Tighten bolts. To expand clamping capacity, remove fixed jaw from inner holes and install it in outer holes. 7.10 Work stop adjustment The work stop assembly (Figure 7-7) allows multiple pieces to be cut to identical length. -
Page 15: Prior To Operation
10.1 Blade selection The HBS-916 and HBS-1018 are provided with a hook-type variable-tooth blade adequate for a wide range of jobs on a variety of common materials. Sect. 12.0 shows recommended speeds for various materials. -
Page 16: Evaluating Cutting Efficiency
When the blade has completed about 1/3 of the Periodically apply light coat of machine oil to cut, increase the feed rate. Observe chip exposed metal surfaces, such as vise bed, to formation until cutting is at its most efficient rate prohibit rust. -
Page 17: Pulley Alignment
11.2 Pulley alignment 11.1.2 Servicing cutting fluid Pour cutting fluid or coolant mixture into chip tray so Periodically check alignment of belt pulleys. that it drains through strainer into basin. The sight Misalignment can cause rubbing and premature glass is located on front of base, at lower left. wear of the belt. -
Page 18: Lubrication Schedule
Exposed metal areas Light machine oil (to inhibit (table, vise jaw faces, Frequently as needed. rust) bow hinge shaft, etc.) Table 3 12.0 Blade speed HBS-916 Figure 12-1 HBS-1018 Figure 12-2... -
Page 19: Troubleshooting Hbs-916, Hbs-1018
13.0 Troubleshooting HBS-916, HBS-1018 Table 4 * WARNING: Some corrections may require a qualified electrician. Symptom Possible Cause Correction* Motor will not start. No incoming power. Check plug connection. Blown electrical panel fuses or tripped Replace fuses, or reset breaker. -
Page 20: Replacement Parts
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually. -
Page 21: Hbs-916, Hbs-1018 - Bed And Base Assembly - Exploded View
14.1.1 HBS-916, HBS-1018 – Bed and Base Assembly – Exploded View... -
Page 22: Hbs-916 - Bow Assembly - Exploded View
14.1.2 HBS-916 – Bow Assembly – Exploded View... -
Page 23: Hbs-1018 - Bow Assembly - Exploded View
14.1.3 HBS-1018 – Bow Assembly – Exploded View... -
Page 24: Hbs-916, Hbs-1018 - Parts List
14.1.4 HBS-916, HBS-1018 – Parts List Index No Part No Description Size 1 ....HBS916-01 ....Base ......................1 ....HBS1018-01 ....Base ......................1 2 ....TS-1492071 ....Hex Cap Screw ............M12x70 ......4 3 ....TS-1540081 ....Hex Nut ..............M12 ....... 4 4 .... - Page 25 Index No. Part No. Description Size 43-1 ... TS-1551061 ....Lock Washer ............8mm ......2 44 ....TS-1482021 ....Hex Cap Screw ............M6x12 ......4 45 ....HBS916W-45 .... Limit Switch ....................1 47 ....HBS916W-47 .... Cylinder Pin ....................1 ....
- Page 26 97 ....HBS916W-97 .... Gear Box Pulley ..................... 1 ....HBS1018W-97 ..Gear Box Pulley ..................... 1 98 ....VB-A39 ...... V-Belt (for HBS-916) ..........A39 ....... 1 ....VB-A37 ...... V-Belt (for HBS-1018) ..........A37 ....... 1 99 ....
- Page 27 Index No. Part No. Description Size ....HBS1018W-111-2 ..Capacitor Cover (not shown) ................. 1 112 .... TS-1550061 ....Flat Washer ............. M8 ......... 4 112-1 ..TS-1551061 ....Lock Washer ............M8 ......... 4 113 .... TS-1540061 ....Hex Nut ..............M8 ......... 4 114 ....
- Page 28 Index No. Part No. Description Size 142 .... HBS916W-142 ..Plate ......................1 143 .... TS-1524021 ....Set Screw ..............M8x10 ......4 144 .... HBS916W-144G ..Blade Bracket - right ..................1 ....HBS1018W-144G ..Blade Bracket - right ..................1 145 ....
- Page 29 ....HBS1018-202 .... Power Cord (230V) with plug ........6-15P 230V ....1 203 .... HBS916W-203 ..Screw ......................1 204 .... LM000406 ....ID Label, HBS-916 (not shown) ..............1 ....LM000407 ....ID Label, HBS-1018 (not shown) ..............1 205 ....
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Page 30: Hbs-916, Hbs-1018 - Gear Speed Reducing Box - Exploded View
14.2.1 HBS-916, HBS-1018 – Gear Speed Reducing Box – Exploded View... -
Page 31: Hbs-916, Hbs-1018 - Gear Speed Reducing Box - Parts List
14.2.2 HBS-916, HBS-1018 – Gear Speed Reducing Box – Parts List Index No. Part No. Description Size ....HBS916W-94G ..Gear Box Assembly (includes #1 thru 23) ............. 1 1 ....HBS916W-94-01 ..Oil Seal ..............35x55x8 mm ....1 2 .... -
Page 32: Electrical Connections
5.0 Electrical Connections 15.1 Electrical Connections – HBS-916 only... -
Page 33: Electrical Connections - Hbs-1018 Only
15.2 Electrical Connections – HBS-1018 only... -
Page 34: Warranty And Service
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. - Page 36 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com...
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