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INSTRUCTION MANUAL
Keep this manual in a safe place for future reference
UNIVERSAL TEMPERATURE CONTROL STEAM TRAP
FX1
FX1
Trap Unit
X1
(
)
Option
BD2
Manufacturer
881 Nagasuna, Noguchi, Kakogawa, Hyogo 675-8511, Japan
Tel : [81]-(0)79-422-1122 Fax: [81]-(0)79-422-0112
Copyright (C) 2019 by TLV CO., LTD. All rights reserved.
F46+F32
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Summary of Contents for TLV QuickTrap FX1
- Page 1 Keep this manual in a safe place for future reference UNIVERSAL TEMPERATURE CONTROL STEAM TRAP Trap Unit Option Manufacturer 881 Nagasuna, Noguchi, Kakogawa, Hyogo 675-8511, Japan Tel : [81]-(0)79-422-1122 Fax: [81]-(0)79-422-0112 Copyright (C) 2019 by TLV CO., LTD. All rights reserved. F46+F32...
- Page 2 * Configuration of F32 differs slightly from that of F46 1 MPa = 10.197 kg/cm , 1 bar = 0.1 MPa For products with special specifications or with options not included in this manual, contact TLV for instructions. The contents of this manual are subject to change without notice.
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Page 3: Specifications
DO NOT disassemble or remove this product or use the scale removal function while it is under pressure. Allow internal pressure of this product to equal atmospheric pressure and its surface to cool to room temperature before disassembling, removing or using the scale removal feature. -
Page 4: Table Of Contents
3. Configuration 16 15 4 3 13 B 17 18 23 24 25 Replacement parts for F32 differ from those for F46. When ordering replacement parts, please include the trap unit name, size, connection type and also the connector unit name. Description Description Description... - Page 5 4. Exploded View The X1 trap unit is designed for use with TLV CAUTION F46 and F32 connector units and TLV V1/V2/V1P/V2P Series trap stations. It is not compatible with TLV F46J DO NOT DISASSEMBLE OR REMOVE THIS connector unit. The connector unit PRODUCT OR USE THE SCALE REMOVAL name is indicated on the connector body.
- Page 6 5. Applications • DO NOT USE on any application except steam tracing lines, storage tank coils and instrument enclosures. • SUITABLE for steam tracing lines or storage tank coils ONLY IF the required product viscosity will be maintained when the condensate is sub-cooled at least 15 °C (27 °F), even to the point of the condensate having a lower temperature than the product temperature.
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Page 7: Trap Body
The surface temperature of the trap is higher than the set temperature. (When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. For this reason, the use of a steam trap diagnostic instrument such as TLV TrapMan is highly recommended.) 8. - Page 8 Standard Factory Setting ("0" Position): Adjuster Slot Adjusting The standard "0" position is the position where point (A), the Screw bottom of the adjusting screw slot is even with point (B), the top surface of the cap. 100 °C at 0.9 MPaG (9 barg), 212 °F at 130 psig Temperature Setting Range 15 ˚C below saturated...
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Page 9: Cover
9. Cleaning Function Rust, scale and other buildup on the valve seat may hinder the sealing ability of the steam trap and cause steam leakage and resultant higher product temperature; or block the valve seat opening - thereby preventing condensate discharge and resultant lowered product temperature. The FX1 contains a built-in cleaning device that can be used without removing the trap from the line. -
Page 10: Valve Stem
Reassemble the bimetal elements, (5 sets of 2 discs) 5 the valve stem by lifting up and off paying special attention to the proper orientation (the TLV marks on the outside, see Exploded View, p. 4) Continued on next page ̶ 9 ̶... - Page 11 Disassembly/Reassembly (to reassemble, follow procedures in reverse) Part & No. Disassembly Reassembly Spring Pin 12 Remove from the valve stem only Replace with new if damaged if damaged Screen 14 Remove without bending Reinsert without bending Spring Guide 19 Remove from the trap body Reinsert in the proper orientation Remove from the trap body Reinsert...
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Page 12: Adjusting Screw
11. Instructions for Plug / Holder Disassembly and Reassembly The seal on the threaded plugs/holders found on TLV products is formed by a flat metal gasket. There are various installation orientations for the gaskets, such as horizontal, diagonal and downward, and the gasket may be pinched in the thread recesses during assembly. -
Page 13: Screen
13. Optional Blowdown Valve BD2 The BD2 blowdown valve, installed in place of the screen holder, uses internal pressure to blow out condensate/steam, dirt and scale to the atmosphere. • Installation, inspection, maintenance, repairs, disassembly, adjustment CAUTION and valve opening/closing should be carried out only by trained maintenance personnel. - Page 14 Subject to the limitations set forth below, TLV Corporation, a North Carolina corporation (“TLV”) warrants that products which are sold by it or TLV International, Inc., a Japanese corporation (“TII”), which products (the “Products”) are designed and manufactured by TLV Co., Ltd., a Japanese corporation (“TLVJ”), conform to the specifications published by TLV for the...
- Page 15 WARRANTY NOT NEGATED HEREBY, AND ANY IMPLIED WARRANTY NOT NEGATED HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV, TII NOR TLVJ WILL IN ANY EVENT BE LIABLE FOR, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO LOST PROFITS, THE COST OF DISASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT, INJURY TO OTHER PROPERTY, DAMAGE TO BUYER’S OR THE...
- Page 16 Manufacturer: Te l: [81]-(0)79-422-1122 881 Nagasuna, Noguchi, Kakogawa, Fax: [81]-(0)79-422-0112 Hyogo 675-8511, Japan Printed on recycled paper. PAC-65502-a Rev. 8/2019 (M)
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