Related Manuals for Nordson UltimusPlus Series
Summary of Contents for Nordson UltimusPlus Series
- Page 1 UltimusPlus Series Dispensers Operating Manual ™ Electronic pdf files of Nordson EFD manuals are also available at www.nordsonefd.com...
- Page 2 Thank You! You have just purchased the world’s finest precision dispensing equipment. I want you to know that all of us at Nordson EFD value your business and will do everything in our power to make you a satisfied customer.
-
Page 3: Table Of Contents
Using the Teach Mode to Set Up the Dispenser for Timed Operation ..............26 Manually Setting Up the Dispenser for Timed Mode Operation ................27 Helpful Hints ................................28 Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. - Page 4 Clear Alarm Circuit ..............................55 Alarm Out Circuit ..............................56 End-of-Cycle Feedback Circuit ..........................56 Contact Closure Circuit ............................57 Appendix A, Changing the IP Address of a Computer ....................58 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
-
Page 5: Introduction
This manual provides specifications, operating features, installation, setup, operation, troubleshooting, and parts information for UltimusPlus Series pneumatic benchtop fluid dispensers. The UltimusPlus dispenser is designed to provide precise dispensing control for advanced applications of glue, oil, grease, epoxy, silicone, sealants, cyanoacrylates, solder paste, and other assembly fluids dispensed with syringe barrels. -
Page 6: Nordson Efd Product Safety Statement
Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure to avoid contact with hot metal surfaces can result in personal injury. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 7: Halogenated Hydrocarbon Solvent Hazards
Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 8: Intended Use
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the equipment is used in a manner not specified by Nordson EFD, the protection provided by the equipment may be impaired. -
Page 9: Fire Safety
• Test: Verify the operation of features and the performance of equipment using the appropriate sections of this manual. Return faulty or defective units to Nordson EFD for replacement. • Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD representative for information and advice. -
Page 10: Important Disposable Component Safety Information
Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and relieve pressure. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator. -
Page 11: Specifications
Relative humidity (RH): 85% at 30° C (86° F), non-condensing Height above sea level: 2,000 m maximum (6,562 ft) Approvals CE, TUV, RoHS, WEEE, China RoHS www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 12: Operating Features
Air Out port is provided on the back of the dispenser) Air Out port NOTE: Air does not flow through the port until tubing is connected. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. - Page 13 Ethernet port for a standard Ethernet cable. You can use an Ethernet cable to integrate the Ethernet port dispenser into an automated dispensing system. Refer to “Connecting an Ethernet Cable for Factory Integration” on page 39 for details. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
-
Page 14: Overview Of The Ultimusplus User Interface
(active program number shown) Operating information Dynamic action Settings Home screen Program Back Export Settings Unlocked Library Backspace Home Reset Count Teach Error Locked Saved Test Icons www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 15: Flowchart Of Dispenser Screens
Time Pressure Vacuum Barcode Run Limit Export Library MultiShot Steady Mode Import Library Time Pressure Vacuum Run Limit Barcode MultiShot Assign Barcode Pause Time Delete Barcode Count www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 16: About Programs
How the System Names Programs Dispense Vacuum Time setting setting Pressure Barcode (present only if a setting program is associated with a barcode) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 17: Entering Values
Teach the desired deposit size. Refer to “Using the Teach Mode to Set Up the Dispenser for Timed size Operation” on page 26 for details. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 18: Ranges For All Editable Settings
Sets how the system displays vacuum units System Clock 12 hour, 24 hour Sets how the system displays time Changes the password that locks and unlocks Password 4 digit password the system www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 19: Installation
- “Contact Closure Circuit” on page 57 • (Optional) Connect other inputs / outputs as applicable for your operation. Refer to “Input / Output Connections” on page 54 for details and wiring diagrams. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 20: (Optional) Connect A Mouse
Connect the other end of the hose to the factory air supply. d. Set the factory air supply as follows: • UltimusPlus I: 5.5–7.0 bar (80–100 psi) • UltimusPlus II: 1.7–2.4 bar (25–35 psi) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 21: Connect The Air Output
Remember to unsnap the clip when ready to dispense. c. Replace the tip cap with an EFD precision dispense tip. d. Place the syringe barrel in the barrel holder. Open Closed www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 22: Switch The Power On
For initial startup and testing, set the air pressure as follows: • UltimusPlus I: 1.0 bar (15 psi) • UltimusPlus II: 0.3 bar (5 psi) c. Press Home to return to the Home screen. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 23: Set The Vacuum
“Connecting an Ethernet Cable for Factory Integration” on page 39. Installation is now complete. Continue to “Initial Startup and Testing” on page 24 to set up dispensing for your application. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 24: Initial Startup And Testing
Timed Mode Operation” dispense time setting? on page 27. Refer to “Using the Teach Mode to Set Up the Dispenser for Timed Operation” on page 26. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 25: Setting Up The Dispenser For Steady Mode Operation
Setting Up the Dispenser for Timed Mode Operation You can set up the dispenser for timed operation either manually or by using the Teach mode. Nordson EFD recommends using the Teach mode, which allows you to “teach” the system the correct dispense time setting based on deposit size. -
Page 26: Using The Teach Mode To Set Up The Dispenser For Timed Operation
• To fine-tune the dispense time, press the up and down arrows to adjust the time. Press Test to see the resulting deposit size. When the desired dispense volume is reached, press Home to use the displayed time setting. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 27: Manually Setting Up The Dispenser For Timed Mode Operation
If your dot is too large, decrease the dispense time to decrease the deposit size. 10. When the desired dispense volume is reached, press Home to use the current setting. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 28: Helpful Hints
• If an Error message indicates that the system did not reach the desired pressure before a dispense cycle was initiated, decrease the Pressure or increase the Time. This ensures that the dispenser operates to its fullest potential with the highest accuracy. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 29: Operation
• Refer to “Ranges for All Editable Settings” on page 18 for details on all editable settings. Press Home to return to the Home screen. Set Time screen www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 30: Activating A Program
To Activate a Program by Pressing the Program Number Box Press any dark gray program number box to activate that program. Example of a dark gray program number box (Program Details screen shown) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 31: Editing A Program
The selected program number appears next to the Program icon. Editing Program 3 (P3) on the Program Details screen while Program 1 (P1) is still the active program www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 32: Locking Or Unlocking The System
Press the Unlock button On the Lockout screen, enter the 4-digit password. The system returns automatically returns to the Home screen and normal operation is restored. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 33: Exporting Programs To A Usb Drive
“Dispenser Warnings” on page 50 to troubleshoot the problem. NOTE: All the programs on the USB drive are imported to the dispenser, replacing existing programs. Press Home to return to the Home screen. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 34: Using The Barcode Scanner
The barcode is displayed next to Barcode. NOTE: The system also adds the barcode information to the program name. Press Home to return to the Home screen. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. - Page 35 Press Delete Barcode. The system deletes the barcode association, and also removes the barcode information from the program name. Press Home to return to the Home screen. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
-
Page 36: Using The Multishot Feature
To start the MultiShot dispense cycle, press the foot pedal one time. To stop the MultiShot dispense cycle, press the foot pedal again. To disable MultiShot, move any MultiShot toggle to the OFF position. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 37: Using The Sleep Mode (Ultimusplus I Only)
• If applicable, toggle the Clear Alarm input (refer to “Clear Alarm Circuit” on page 55 for wiring details). Example of an alarm (pressure alarm shown) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 38: Viewing Or Exporting The Dispense Log
NOTE: Dispense log entries are exported as *.csv files and can be opened in Windows ® Notepad, Excel , and ™ other compatible applications. Press Home to return to the Home screen. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 39: Connecting An Ethernet Cable For Factory Integration
To change the IP address of the dispenser, enter the desired IP address and then press Activate & Reboot. Press Home to return to the Home screen. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 40: System Settings
24-hour clock. Saved settings are indicated by a check mark which appears briefly. Press Home to save the setting and return to the Home screen. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 41: Changing The System Password
Enter the new password. Re-enter the new password. The new password is saved. When the system is locked, the password is required to unlock the system. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 42: Setting A Run Limit, Viewing The Shot Count Or System Count, And Resetting The Shot Count
Press Run Limit, then enter the desired setting. NOTE: Run Limit can also be adjusted from the Home screen. Press Home to return to the Home screen. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 43: Viewing System Information
“Dispenser Warnings” on page 50 to troubleshoot the problem. NOTE: System settings, saved programs, and log entries will not be changed. Remove the USB drive. Cycle the dispenser power. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 44: Syringe Barrel Filling
UltimusPlus Series Dispensers Syringe Barrel Filling Selecting an Adapter Assembly For the best dispenser performance, Nordson EFD offers the Quicksilver adapter assembly. This adapter assembly provides the following advantages over the standard adapter assembly: • Maximum air flow to the material for faster cycle speeds and minimal full-to- empty variation •... -
Page 45: Filling The Syringe Barrel
UltimusPlus Series Dispensers Syringe Barrel Filling (continued) Filling the Syringe Barrel NOTE: Refer to the Nordson EFD catalog for filling equipment options, such as the Atlas filling system. ™ CAUTION Do not overfill a syringe barrel. Leave room for the piston and adapter. If the installed adapter touches the piston, material will be forced out of the syringe barrel. -
Page 46: Bottom Filling Of All Materials
• If either of the above occurs, press down on the piston until it fully engages with the material. Install the tip cap. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 47: Syringe Barrel Filling Alternatives
Syringe Barrel Filling Alternatives Nordson EFD offers productive alternatives to traditional syringe barrel filling methods. Here are a few suggestions that can help keep your work area clean, save time, and reduce the chance of entrapped air in the fluid. -
Page 48: Service
Service UltimusPlus dispensers require no routine mechanical maintenance. For the best operating performance, Nordson EFD recommends routinely checking for software updates. Refer to “Viewing the Software Version or Updating the Software” on page 43 to update the dispenser software. Part Numbers... -
Page 49: Accessories
See the Dispenser Accessories data sheet for a complete list of optional accessories that will maximize the performance of your dispenser. Visit www.nordsonefd.com/DispenserAccessories for details. Replacement Parts NOTE: Refer to the Nordson EFD catalog for Optimum components, including syringe barrels, pistons, dispensing tips, and tip caps. Item Part # Description 7362891 Foot pedal assembly www.nordsonefd.com info@nordsonefd.com... -
Page 50: Troubleshooting
USB drive not Ensure that the USB drive is correctly inserted in the USB port. properly inserted Continued on next page www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 51: Electrical Or Software Problems
Value is outside Entered values must be within the allowable settings range. accept an entered allowable range Refer to “Ranges for All Editable Settings” on page 18. value www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 52: Mechanical Or Material Output Problems
EFD SmoothFlow pistons. For thin, low-viscosity fluids, use EFD LV Barrier pistons. Another option is to use a syringe barrel adapter with a filter trap. Refer to “Quicksilver Adapter Assembly” on page 48. www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 53: Technical Data
Output Alarm_OUT Output EOC_OUT Input Contact_Closure (+) Input Contact_Closure (-) Input Program Selector (+) Input Program Selector (-) Not Connected Common +24V_PWR (courtesy +24V power source) www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 54: Input / Output Connections
P16 is the active program, then the active program returns to P1. PC / PLC -* Common DB Pin 12 -* Output 0 DB Pin 11 -* Output 1 -* Output 2 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 55: Emergency Stop (E-Stop) Circuit
D-Sub connector pins 3 and 4. The signal can be momentary (no less than 0.1 seconds) or maintained. PC / PLC -* Common DB Pin 4 -* Output 0 -* Output 1 DB Pin 3 -* Output 2 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 56: Alarm Out Circuit
DB Pin 14 PC / PLC -* Common -* Input 0 -* Input 1 DB Pin 8 -* Input 2 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 57: Contact Closure Circuit
The signal can be momentary (no less than 0.01 seconds) or maintained. A new dispense cycle will begin after the signal is removed and then applied again. PC / PLC DB Pin 9 Common *- Input 0 Input 1 DB Pin 10 Input 2 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. -
Page 58: Appendix A, Changing The Ip Address Of A Computer
Select “Local Area Connection” (Windows 7) or “Ethernet” (Windows 10). Windows 7 Windows 10 Double-click (Windows 7) or right-click (Windows 10) to select “Properties.” Windows 7 Windows 10 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. - Page 59 Click OK > OK to save the new IP address. Windows 7 Windows 10 Click OK in the Local Area Connection properties window (Windows 7) or the Ethernet properties window (Windows 10). www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
- Page 60 NORDSON EFD FIVE* YEAR NO-FAULT WARRANTY This Nordson EFD product is warranted for five* years from the date of purchase to be free from defects in material and workmanship (but not against damage caused by misuse, abrasion, corrosion, negligence, accident, faulty installation, or by dispensing material incompatible with equipment) when the equipment is installed and operated in accordance with factory recommendations and instructions.