Table of Contents
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INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 7
SECTION 1: SAFETY ..................................... 10
Safety Instructions for Machinery ................ 10
Additional Safety for Metal Lathes ............... 12
Additional Chuck Safety ............................... 13
SECTION 2: POWER SUPPLY ...................... 14
SECTION 3: SETUP ....................................... 16
Preparation .................................................. 16
Unpacking .................................................... 16
Needed for Setup ......................................... 16
Inventory ...................................................... 17
Cleanup ........................................................ 18
Site Considerations ...................................... 19
Assembly ..................................................... 20
Lifting & Placing ........................................... 21
Anchoring to Floor ....................................... 22
Leveling ........................................................ 23
Lubricating Lathe ......................................... 23
Adding Coolant ............................................ 23
Power Connection........................................ 24
Test Run ...................................................... 25
Spindle Break-In .......................................... 27
SECTION 4: OPERATIONS ........................... 28
Operation Overview ..................................... 28
Chuck & Faceplate Mounting....................... 29
Camlock Stud Installation ............................ 29
Chuck Safety & Support Devices ................ 30
Chuck Installation......................................... 30
Chuck Removal............................................ 32
Scroll Chuck Clamping ................................ 32
Chuck Jaw Reversal .................................... 33
4-Jaw Chuck ................................................ 33
Faceplate ..................................................... 34
Tailstock ....................................................... 35
Centers ........................................................ 39
Drill Chuck & Arbor ...................................... 42
Steady Rest ................................................. 42
Follow Rest .................................................. 43
Carriage & Compound Locks....................... 44
Compound Rest ........................................... 44
Tool Post ...................................................... 45
Spindle Spider.............................................. 46
Manual Feed ................................................ 47
Spindle Speed.............................................. 48
Power Feed.................................................. 49
End Gears .................................................... 52
Table of Contents
Threading ..................................................... 54
Coolant System............................................ 58
SECTION 5: ACCESSORIES ......................... 59
SECTION 6: MAINTENANCE ......................... 63
Schedule ...................................................... 63
Cleaning/Protecting ...................................... 63
Lubrication ................................................... 64
Coolant System Service .............................. 69
Machine Storage .......................................... 71
SECTION 7: SERVICE ................................... 72
Troubleshooting ........................................... 72
Backlash Adjustment ................................... 75
Leadscrew End-Play Adjustment ................. 76
Gib Adjustment ............................................ 76
Half Nut Adjustment ..................................... 78
V-Belt Tension & Replacement.................... 79
Leadscrew Shear Pin Replacement ............ 80
Feed Clutch Adjustment .............................. 81
Gap Insert Removal & Installation ............... 82
Bearing Preload ........................................... 83
SECTION 8: WIRING ...................................... 86
Wiring Safety Instructions ............................ 86
Wiring Overview ........................................... 87
Electrical Cabinet Wiring .............................. 88
Electrical Cabinet ......................................... 89
Main & Pump Motor Wiring .......................... 90
Control Panel Wiring .................................... 91
SECTION 9: PARTS ....................................... 92
Headstock Case & Shift ............................... 92
Headstock Drive........................................... 94
Headstock Spindle ....................................... 96
Change Gears.............................................. 98
Quick Change Gearbox ............................... 99
Apron ......................................................... 101
Cross Slide................................................. 103
Compound Slide & Tool Post .................... 105
Steady & Follow Rests............................... 106
Tailstock ..................................................... 107
Pump .......................................................... 108
Motor & Feed Rod ..................................... 109
Cabinet & Brake ......................................... 111
Main Electrical Breakdown ........................ 113
Digital Readout .......................................... 114
Accessories ................................................ 116
Labels & Cosmetics ................................... 117
SECTION 10: APPENDIX ............................. 118
Threading & Feed Charts .......................... 118
WARRANTY & RETURNS ........................... 121
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