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42VL96000.book 1 ページ 2012年10月5日 金曜日 午前10時7分
Thank you for purchasing a Honda lawn mower.
This manual covers the operation and maintenance of the Honda
HRJ196 lawn mower.
We want to help you get the best results from your mower and to
operate it safely. This manual contains the information on how to do
that; please read it carefully.
This manual should be considered a permanent part of the lawn mower
and should remain with it, if it is resold.
If you have a problem or questions concerning the mower, contact your
supplying dealer.
We recommend that you read the guarantee policy to fully understand
your rights and responsibilities. The guarantee policy is a separate
document provided by your dealer.
Honda Motor Co., Ltd. reserves the right to make changes at any time
without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
SAFETY MESSAGES
Pay special attention to statements preceded by the following words;
Each message tells you what the hazard is, what can happen, and what
you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by the
following word:
Your lawn mower or other property can be damaged if you
don't follow instructions.
The purpose of these messages is to help prevent damage to your lawn
mower, other property, or the environment.
Do not use this lawn mower except for mowing.
Honda Motor Co., Ltd. 2012, All Rights Reserved
You WILL be KILL ED or SERIOUSLY HURT if you
don't follow instructions.
You CAN be KILL ED or SERIOUSLY HURT if you
don't follow instructions.
You CAN be HURT if you don't follow
instructions.
1

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Summary of Contents for Honda HRJ196

  • Page 1 The guarantee policy is a separate document provided by your dealer. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 2: Table Of Contents

    42VL96000.book 2 ページ 2012年10月5日 金曜日 午前10時7分 CONTENTS 1.SAFETY INSTRUCTIONS ............4 SAFETY LABEL LOCATIONS..............7 2.COMPONENT IDENTIFICATION ..........8 3.CONTROLS ................10 DESCRIPTION OF CONTROLS............10 Fuel Valve..................10 Throttle Lever................10 Flywheel Brake Lever ..............11 Cutting Height Adjustment Lever ............12 Front Guard..................13 4.PRE-OPERATION CHECKS ............14 ARE YOU READY TO MOW? .............14 CHECK YOUR LAWN ................14 CHECK YOUR MOWER ..............15...
  • Page 3 42VL96000.book 3 ページ 2012年10月5日 金曜日 午前10時7分 6.TRANSPORTING/STORAGE ............. 34 BEFORE LOADING ................34 LOADING AND UNLOADING..............34 STORAGE PREPARATION..............35 Cleaning ..................35 Fuel ....................36 Draining the Fuel Tank and Carburetor ..........37 Engine Oil ..................37 Engine Cylinder................37 Handlebar Folding .................38 Handlebar Setting .................38 STORAGE PRECAUTIONS ..............39 REMOVAL FROM STORAGE ..............39 7.MAINTENANCE..............
  • Page 4: Safety Instructions

    42VL96000.book 4 ページ 2012年10月5日 金曜日 午前10時7分 1. SAFETY INSTRUCTIONS – To ensure safe operation • Read and understand the Owner’s Manual before operating the mower. Failure to do so could result in personal injury or equipment damage. • Read instructions carefully, become familiar with controls and proper use of equipment.
  • Page 5 42VL96000.book 5 ページ 2012年10月5日 金曜日 午前10時7分 • Before using, always visually inspect to see that the blade, blade bolt(s) and cutter housing are not worn or damaged. Replace worn or damaged blade and bolt(s) in sets to preserve balance. • Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
  • Page 6 42VL96000.book 6 ページ 2012年10月5日 金曜日 午前10時7分 • Never pick up or carry a lawn mower while the engine is running. • Stop the engine and disconnect the spark plug cap: – Before clearing a blockage or unclogging the lawn mower. – Before checking, cleaning or working on the lawn mower. –...
  • Page 7: Safety Label Locations

    42VL96000.book 7 ページ 2012年10月5日 金曜日 午前10時7分 SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Carefully read the meaning of each label. If a label comes off or becomes hard to read, contact your dealer for a replacement. Also, after a repair or parts replacement, check that the label is attached to the new parts.
  • Page 8: Component Identification

    42VL96000.book 8 ページ 2012年10月5日 金曜日 午前10時7分 2. COMPONENT IDENTIFICATION (PDDH and PWDH Types) FLYWHEEL BRAKE LEVER HANDLEBAR AIR CLEANER HOSE (PWDH Type) FUEL FILLER CAP AIR CLEANER STARTER GRIP GRASS BAG OIL FILLER CAP/DIPSTICK MUFFLER ENGINE SERIAL NUMBER...
  • Page 9 42VL96000.book 9 ページ 2012年10月5日 金曜日 午前10時7分 THROTTLE LEVER DISCHARGE GUARD FRAME SERIAL NUMBER SPARK PLUG CAP HANDLEBAR LOCKING KNOB (2) CUTTING HEIGHT ADJUSTMENT LEVER CUTTER HOUSING FRONT GUARD FUEL VALVE Record the frame and engine serial numbers and date of purchase in the space below.
  • Page 10: Controls

    42VL96000.book 10 ページ 2012年10月5日 金曜日 午前10時7分 3. CONTROLS DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. The fuel valve must be ON to start and operate the mower. The fuel valve should be kept OFF when the mower is not use.
  • Page 11: Flywheel Brake Lever

    42VL96000.book 11 ページ 2012年10月5日 金曜日 午前10時7分 Flywheel Brake Lever This lever is connected to the engine flywheel brake and the ignition switch. The engine will not start unless this lever is pushed forward. STOP FLYWHEEL BRAKE LEVER...
  • Page 12: Cutting Height Adjustment Lever

    42VL96000.book 12 ページ 2012年10月5日 金曜日 午前10時7分 Cutting Height Adjustment Lever All wheels of the mower can be adjusted to one of lever settings. The cutting height figures are approximate. The actual height of cut grass will vary with lawn and soil conditions. Move the adjuster forward to lower and back to raise the cutter housing.
  • Page 13: Front Guard

    42VL96000.book 13 ページ 2012年10月5日 金曜日 午前10時7分 Front Guard Do not step on the front guard. Do not use the front guard to lift the lawn mower. Replace the front guard at your servicing dealer whenever it is deformed. FRONT GUARD...
  • Page 14: Pre-Operation Checks

    42VL96000.book 14 ページ 2012年10月5日 金曜日 午前10時7分 4. PRE-OPERATION CHECKS ARE YOU READY TO MOW? Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground.
  • Page 15: Check Your Mower

    42VL96000.book 15 ページ 2012年10月5日 金曜日 午前10時7分 CHECK YOUR MOWER Blade Before each use, check the cutter blade for damage or excessive wear. To avoid severe personal injury, disconnect the spark plug cap to prevent accidental starting, and wear heavy gloves to protect your hands from the cutter blade.
  • Page 16 42VL96000.book 16 ページ 2012年10月5日 金曜日 午前10時7分 5.Inspect the blades for wear and damage. 6.Check that the blade setting bolts and the blade disc holder bolt are tight (see page 51). BLADE BLADE DISC HOLDER BOLT BLADE SETTING BLADE BOLTS Never operate the mower with a worn, damaged, split or dented blade. A pieces of blade which breaks off and is thrown outwards can cause serious bodily injuries.
  • Page 17 42VL96000.book 17 ページ 2012年10月5日 金曜日 午前10時7分 NORMAL EXCESSIVELY WORN BENT CRACKED Limit of blade usage 10 mm A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. A worn or damaged blade can break, causing blade pieces to be thrown from the mower.
  • Page 18: Engine Oil Level

    42VL96000.book 18 ページ 2012年10月5日 金曜日 午前10時7分 Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface. 1.Remove the oil filler cap/dipstick and wipe it clean. 2.Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
  • Page 19: Fuel

    42VL96000.book 19 ページ 2012年10月5日 金曜日 午前10時7分 Fuel Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. See page 48 for fuel recommendations. Remove the fuel filler cap and FUEL FILLER CAP UPPER LIMIT check the fuel level.
  • Page 20: Air Cleaner

    42VL96000.book 20 ページ 2012年10月5日 金曜日 午前10時7分 Air Cleaner Inspection Make sure the air filters are clean and in good condition. A dirty air filter will restrict air flow to the carburetor, reducing engine performance. Refer to page 45 for air cleaner service. AIR CLEANER NUT (2) AIR CLEANER HOSE FOAM FILTER ELEMENT...
  • Page 21 42VL96000.book 21 ページ 2012年10月5日 金曜日 午前10時7分 Installation 1.Raise the discharge guard, and hook the grass bag frame onto the cutter housing as shown. 2.Release the discharge guard to secure the grass bag in place. DISCHARGE GUARD GRASS BAG HANDLE GRASS BAG FRAME Removal 1.Raise the discharge guard, grasp the grass bag handle and remove the grass bag.
  • Page 22: Cutting Height

    42VL96000.book 22 ページ 2012年10月5日 金曜日 午前10時7分 Cutting Height Check the cutter housing cutting height settings. The lowest setting is approximately 16 mm and the highest setting is 75 mm. To adjust cutting height, pull the adjustment lever toward the wheel, and move it into another notch.
  • Page 23: Operation

    42VL96000.book 23 ページ 2012年10月5日 金曜日 午前10時7分 5. OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review the SAFETY INSTRUCTIONS beginning on page 4 and SAFE MOWING PRACTICES on pages 29 and 30. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills.
  • Page 24 42VL96000.book 24 ページ 2012年10月5日 金曜日 午前10時7分 2.Move the throttle lever to the proper starting position. COLD ENGINE: Move the throttle lever to the CHOKE position. CHOKE THROTTLE LEVER WARM ENGINE: Move the throttle lever to the HIGH position. HIGH THROTTLE LEVER...
  • Page 25 42VL96000.book 25 ページ 2012年10月5日 金曜日 午前10時7分 3.By standing in the back side of the mower at the operating position, push the flywheel brake lever forward and hold it against the handlebar. Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown below.
  • Page 26: Operating The Controls For Mowing

    42VL96000.book 26 ページ 2012年10月5日 金曜日 午前10時7分 OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the HIGH position. When the blade rotates at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed, the blade could fracture and come apart.
  • Page 27: Stopping The Engine

    42VL96000.book 27 ページ 2012年10月5日 金曜日 午前10時7分 STOPPING THE ENGINE Emergency Engine Stop Release the flywheel brake lever. STOP FLYWHEEL BRAKE LEVER Normal Engine Stop 1.Move the throttle lever to the LOW position. THROTTLE LEVER...
  • Page 28 42VL96000.book 28 ページ 2012年10月5日 金曜日 午前10時7分 2.Release the flywheel brake lever. FLYWHEEL BRAKE LEVER STOP 3.When the mower is not in use, turn the fuel valve to the OFF position. FUEL VALVE...
  • Page 29: Safe Mowing Practices

    42VL96000.book 29 ページ 2012年10月5日 金曜日 午前10時7分 SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground.
  • Page 30 42VL96000.book 30 ページ 2012年10月5日 金曜日 午前10時7分 Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Push the mower around obstacles for better directional control. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, etc.
  • Page 31: Mowing Tips

    42VL96000.book 31 ページ 2012年10月5日 金曜日 午前10時7分 MOWING TIPS Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in your area. If you look closely, you’ll see that most grass has stems and leaves.
  • Page 32 42VL96000.book 32 ページ 2012年10月5日 金曜日 午前10時7分 Blade Speed The blade must spin very fast to cut properly. Always use the HIGH throttle setting, and keep the engine running at maximum rpm. If engine speed drops, it could mean the engine is being overloaded by the blade trying to cut too much grass.
  • Page 33 Clear a clogged deck with a stick, not by your hands. Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Cutter housing and...
  • Page 34: Transporting/Storage

    42VL96000.book 34 ページ 2012年10月5日 金曜日 午前10時7分 6. TRANSPORTING/STORAGE BEFORE LOADING Stop the engine and turn the fuel valve to the OFF position. This will prevent carburetor flooding and reduce the possibility of fuel leakage. If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle.
  • Page 35: Storage Preparation

    42VL96000.book 35 ページ 2012年10月5日 金曜日 午前10時7分 STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again.
  • Page 36: Fuel

    42VL96000.book 36 ページ 2012年10月5日 金曜日 午前10時7分 Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components serviced or replaced.
  • Page 37: Draining The Fuel Tank And Carburetor

    42VL96000.book 37 ページ 2012年10月5日 金曜日 午前10時7分 Draining the Fuel Tank and Carburetor 1.Empty the fuel tank into an approved gasoline container. 2.Remove the carburetor drain bolt with a 10 mm wrench, and drain the carburetor bowl fuel into an approved container. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
  • Page 38: Handlebar Folding

    42VL96000.book 38 ページ 2012年10月5日 金曜日 午前10時7分 Handlebar Folding 1.Remove the grass bag (if installed) (see page 21). 2.Loosen or remove the two handlebar locking knobs. 3.Pull the handlebar struts to release them from the locating grooves, then swing the handlebar forward with the flywheel brake lever held by your hand.
  • Page 39: Storage Precautions

    42VL96000.book 39 ページ 2012年10月5日 金曜日 午前10時7分 STORAGE PRECAUTIONS If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer.
  • Page 40: Maintenance

    Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If you operate your mower...
  • Page 41: Maintenance Safety

    Remember that your servicing dealer knows your mower best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, Honda genuine parts or their equivalents for repair and replacement.
  • Page 42: Maintenance Schedule

    (2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to Honda shop manual for service procedures. (3) Change engine oil every 25 hours when used heavy load or in high ambient temperature.
  • Page 43: Engine Maintenance

    42VL96000.book 43 ページ 2012年10月5日 金曜日 午前10時7分 ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1.Turn the fuel valve to the OFF position to reduce the possibility of fuel leakage (see page 10). 2.Wipe the oil filler area clean, then remove the oil filler cap/dipstick.
  • Page 44: Engine Oil Recommendations

    42VL96000.book 44 ページ 2012年10月5日 金曜日 午前10時7分 5.After changing the engine oil, and before starting the engine, check the oil level with the mower on a level surface: a. Wipe the dipstick clean. b. Insert and remove the dipstick without screwing it into the filler neck.
  • Page 45: Air Cleaner Service

    42VL96000.book 45 ページ 2012年10月5日 金曜日 午前10時7分 Air Cleaner Service Dirty air cleaner will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air cleaner more often than specified in the MAINTENANCE SCHEDULE.
  • Page 46: Flywheel Brake Lever Operation Inspection

    42VL96000.book 46 ページ 2012年10月5日 金曜日 午前10時7分 Foam element: Clean in warm soapy water, rinse, and allow it to dry thoroughly. Or, clean in nonflammable solvent and allow it to dry. Dip the filter element in clean engine oil, then squeeze out excess oil. 5.Wipe dirt from the inside of the air cleaner housing and cover, using a moist rag.
  • Page 47 42VL96000.book 47 ページ 2012年10月5日 金曜日 午前10時7分 2.Use a spark plug wrench to remove the spark plug. 3.Inspect the plug; replace it if the electrode is worn, or if the insulator is cracked or chipped. Clean plug completely if you are going to reuse 4.Measure the spark plug gap with a suitable gauge.
  • Page 48: Carburetor Modification For Altitude Operation

    42VL96000.book 48 ページ 2012年10月5日 金曜日 午前10時7分 Carburetor Modification for Altitude Operation At high altitude, the standard air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. High altitude performance can be improved by specific modifications to the carburetor.
  • Page 49: Blade Removal And Installation

    To avoid weakening the blade, or causing imbalance or poor cutting, the blade should be sharpened by trained staff at your servicing dealer. If replacing the blade, use a Honda genuine replacement blade or equivalent.
  • Page 50 42VL96000.book 50 ページ 2012年10月5日 金曜日 午前10時7分 Illustration showing the blade disc holder bolt, washer, blade/blade disc, blade holder, woodruff key, and thrust washer removed. THRUST WASHER WOODRUFF KEY WASHER BLADE DISC HOLDER BOLT BLADE HOLDER BLADE/BLADE DISC 4.Remove the blade setting bolt, blade, spring washer, blade washer and self-lock nut from the blade disc.
  • Page 51 The blade setting bolts are specially designed for the mower. Should you ever have to replace them, use only Honda genuine parts. Otherwise, the blade may detach from the mower and cause serious injury.
  • Page 52 42VL96000.book 52 ページ 2012年10月5日 金曜日 午前10時7分 4.Install the thrust washer, woodruff key, blade holder, blade/blade disc, washer and blade disc holder bolt. THRUST WASHER WOODRUFF KEY WASHER BLADE DISC HOLDER BOLT BLADE HOLDER BLADE/BLADE DISC 5.Hold the blade disc firmly, and install the blade disc holder bolt. BLADE DISC BLADE DISC’S HOLE...
  • Page 53 42VL96000.book 53 ページ 2012年10月5日 金曜日 午前10時7分 Tighten the blade disc holder bolt with a torque wrench. Set a flat blade screwdriver at the engine’s bolt to prevent the blade disc from turning when tightening the blade disc holder bolt, tighten the blade disc holder bolt to the specified torque.
  • Page 54: Grass Bag Cleaning And Replacement

    Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda genuine bag or its equivalent. Grass Bag Removal Unclip the plastic edges of the bag from the frame.
  • Page 55: Troubleshooting

    42VL96000.book 55 ページ 2012年10月5日 金曜日 午前10時7分 8. TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Start Possible Cause Correction 1. Check control positions. Fuel valve OFF. Turn fuel valve ON (p. 23). Throttle lever in wrong Move throttle lever to position. CHOKE position, unless the engine is warm (p.
  • Page 56 42VL96000.book 56 ページ 2012年10月5日 金曜日 午前10時7分 VIBRATION PROBLEMS Excessive Vibration Possible Cause Correction 1. Check cutter housing Grass and debris lodged Clean out cutter housing and blade. under cutter housing. (p. 35). Blade loose, bent, Tighten loose blade bolts. damaged, or unbalanced by Replace damaged blade improper sharpening.
  • Page 57: Specifications

    42VL96000.book 57 ページ 2012年10月5日 金曜日 午前10時7分 9. SPECIFICATIONS MOWER MODELS Model HRJ196 Description Code MADC Type Manually propelled DIMENSIONS, WEIGHTS AND CAPACITIES Model HRJ196 Type PDDH PWDH Overall Length 1,560 mm Overall Width 505 mm Overall Height 1,025 mm (with cutting height set at 27 mm)
  • Page 58 42VL96000.book 58 ページ 2012年10月5日 金曜日 午前10時7分 ENGINE DESIGN AND PERFORMANCE Model HRJ196 Engine Model GXV160 Engine Type 4-stroke, overhead valve, forced air-cooled Displacement 163 cm Bore and Stroke Ø68.0×45.0 mm Compression Ratio 8.0:1 Engine Net Power 3.2 kW (4.3 HP) at 3,600 rpm (PDDH type) (in accordance with SAE J1349*) 2.7 kW (3.6 HP) at 3,000 rpm (PWDH type)
  • Page 59: Set-Up Instruction

    42VL96000.book 59 ページ 2012年10月5日 金曜日 午前10時7分 10. SET-UP INSTRUCTION Unpacking Remove all protective cardboards from the mower, including the piece around the handlebar. Grass Bag Installation Refer to page 54 for grass bag installation. Handlebar Setup 1.Remove the handlebar locking knobs from the handlebar mounting section of the cutter housing.
  • Page 60 42VL96000.book 60 ページ 2012年10月5日 金曜日 午前10時7分 9.Secure the wires and air cleaner hose with the wire band as shown below (PWDH Type). Secure the wires with the wire band as shown below (PDDH Type). PWDH Type View from arrow of sections WIRE BAND (4) 30 mm 200 mm 220 mm...
  • Page 61: Index

    42VL96000.book 61 ページ 2012年10月5日 金曜日 午前10時7分 11. INDEX Air Cleaner ................20 Air Cleaner Hose (PWDH Type) ..........20 Air Cleaner Service ..............45 ARE YOU READY TO MOW? ............14 BEFORE LOADING ..............34 Blade ..................15 BLADE REMOVAL AND INSTALLATION ........49 Carburetor Modification for Altitude Operation ......48 CHECK YOUR LAWN ..............14 CHECK YOUR MOWER ..............15 COMPONENT IDENTIFICATION ............8...
  • Page 62 42VL96000.book 62 ページ 2012年10月5日 金曜日 午前10時7分 Handlebar Folding ..............38 INDEX ..................61 LOADING AND UNLOADING ............34 MAINTENANCE SAFETY ............41 MAINTENANCE SCHEDULE ............42 MAINTENANCE .................40 MOWING PRECAUTIONS ............23 MOWING TIPS ................31 Normal Engine Stop ..............27 OPERATING THE CONTROLS FOR MOWING ......26 OPERATION ................23 PRE-OPERATION CHECKS ............14 REMOVAL FROM STORAGE ............39 SAFE MOWING PRACTICES ............29 SAFETY INSTRUCTIONS .............4...
  • Page 63 42VL96000.book 63 ページ 2012年10月5日 金曜日 午前10時7分...
  • Page 64 42VL96000.book 64 ページ 2012年10月5日 金曜日 午前10時7分...

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