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Thank you for purchasing a Honda lawn mower.
This manual covers the operation and maintenance of the Honda
HRJ216 lawn mowers.
We want to help you get the best results from your mower and to
operate it safely. This manual contains the information on how to do
that; please read it carefully.
This manual should be considered a permanent part of the lawn mower
and should remain with it, if it is resold.
If you have a problem or questions concerning the mower, contact your
supplying dealer.
We recommend that you read the guarantee policy to fully understand
your rights and responsibilities. The guarantee policy is a separate
document provided by your dealer.
Honda Motor Co., Ltd. reserves the right to make changes at any time
without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
SAFETY MESSAGES
Pay special attention to statements preceded by the following words;
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by the
following word:
You WILL be KILLED or SERIOUSLY HURT if you don't
follow instructions.
The purpose of these messages is to help prevent damage to your lawn
mower, other property, or the environment.
Do not use this lawn mower except for mowing.
Honda Motor Co., Ltd. 2018, All Rights Reserved
You WILL be KILLED or SERIOUSLY HURT if
you don't follow instructions.
You CAN be KILLED or SERIOUSLY HURT if
you don't follow instructions.
You CAN be HURT if you don't follow
instructions.
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Table of Contents
Related Manuals for Honda HRJ216 Series
Summary of Contents for Honda HRJ216 Series
- Page 1 The guarantee policy is a separate document provided by your dealer. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
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Page 2: Table Of Contents
CONTENTS 1. SAFETY INSTRUCTIONS............4 SAFETY LABEL LOCATIONS ........... 7 2. COMPONENT IDENTIFICATION..........8 3. CONTROLS ................. 10 DESCRIPTION OF CONTROLS ..........10 Fuel Valve................. 10 Throttle Lever..............10 Flywheel Brake Lever............11 Drive Clutch Lever ............. 12 Cutting Height Adjustment Lever ......... 13 Shift Lever ................ - Page 3 6. TRANSPORTING/STORAGE ........... 42 BEFORE LOADING..............42 LOADING AND UNLOADING ..........42 STORAGE PREPARATION ............. 43 Cleaning ................43 Cutter Housing ..............44 Fuel.................. 46 Draining the Fuel Tank and Carburetor ........47 Handlebar Folding .............. 48 STORAGE PRECAUTIONS ............. 49 REMOVAL FROM STORAGE..........
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Page 4: Safety Instructions
1. SAFETY INSTRUCTIONS –To ensure safe operation • Read and understand the Owner’s Manual before operating the mower. Failure to do so could result in personal injury or equipment damage. • Read instructions carefully, become familiar with controls and proper use of equipment. - Page 5 • Before using, always visually inspect to see that the blade, blade bolt(s) and mower housing are not worn or damaged. Replace worn or damaged blade and bolt(s) in sets to preserve balance. • Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
- Page 6 • Never pick up or carry a lawn mower while the engine is running. • Stop the engine and disconnect the spark plug cap: – Before clearing a blockage or unclogging the lawn mower. – Before checking, cleaning or working on the lawn mower. –...
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Page 7: Safety Label Locations
SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Carefully read the meaning of each label. If a label comes off or becomes hard to read, contact your dealer for a replacement. Also, after a repair or parts replacement, check that the label is attached to the new parts. -
Page 8: Component Identification
2. COMPONENT IDENTIFICATION FLYWHEEL BRAKE LEVER HANDLEBAR DRIVE CLUTCH LEVER AIR CLEANER HOSE (TWNH type) FUEL FILLER CAP STARTER GRIP AIR CLEANER GRASS BAG (TWNH type) CUTTING HEIGHT ADJUSTING LEVER OIL FILLER CAP/DIPSTICK ENGINE SERIAL NUMBER MUFFLER... - Page 9 THROTTLE LEVER SHIFT LEVER STARTER GRIP SPARK PLUG CAP HADLEBAR LOCKING KNOB (2) HOSE JOINT PLUG CUTTER HOUSING WATER HOSE JOINT FRONT GUARD FUEL VALVE Record the frame and engine serial numbers and date of purchase in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries.
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Page 10: Controls
3. CONTROLS DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from ..the fuel tank to the carburetor. The fuel valve must be ON to start and operate the mower. The fuel valve should be kept OFF when the mower is not use. -
Page 11: Flywheel Brake Lever
Flywheel Brake Lever This lever is connected to the engine flywheel brake and the ignition switch. The engine will not start unless this lever is pushed forward. STOP FLYWHEEL BRAKE LEVER... -
Page 12: Drive Clutch Lever
Drive Clutch Lever The drive clutch lever engages (push forward) and disengages (release) the transmission that drives the rear wheels. The drive clutch lever should only be engaged after the engine has been started. DRIVE CLUTCH LEVER ENGAGE DISENGAGE... -
Page 13: Cutting Height Adjustment Lever
Cutting Height Adjustment Lever All wheels of the mower can be adjusted to one of lever settings. The cutting height figures are approximate. The actual height of cut grass will vary with lawn and soil conditions. Move the adjuster forward to lower and back to raise the cutter housing. -
Page 14: Shift Lever
Shift Lever The shift lever selects and controls the self-propelled drive speed. (MEDIUM) (SLOW) (FAST) SHIFT LEVER 1st (SLOW) For mowing thick grass or maneuvering in small areas. 2nd (MEDIUM) For intermediate self-propelled mowing speed. 3rd (FAST) For maximum self-propelled transport speed. -
Page 15: Front Guard
Front Guard Do not step on the front guard. Do not use the front guard to lift the lawn mower. Replace the front guard at your servicing dealer whenever it is deformed. FRONT GUARD... -
Page 16: Water Hose Joint
Water Hose Joint The inside of the cutter housing can be cleaned easily by pouring water into the hose joint. If you found remaining materials attached after washing the cutter housing, clean them using a plastic brush or cloth. For detail of water hose joint using, see page 44. -
Page 17: Pre-Operation Checks
4. PRE-OPERATION CHECKS ARE YOU READY TO MOW? Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground. -
Page 18: Check Your Mower
CHECK YOUR MOWER Blade Before each use, check the cutter blade for damage or excessive wear. To avoid severe personal injury, disconnect the spark plug cap to prevent accidental starting, and wear heavy gloves to protect your hands from the cutter blade. 1.Stop the engine and turn the fuel valve to the OFF position. - Page 19 5.Inspect the blades for wear and damage. 6.Check that the blade setting bolts and the blade disc holder bolt are tight (see page 64). BLADE BLADE DISC HOLDER BOLT BLADE SETTING BOLTS BLADE Never operate the mower with a worn, damaged, split or dented blade. A pieces of blade which breaks off and is thrown outwards can cause serious bodily injuries.
- Page 20 A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. A worn or damaged blade can break, causing blade pieces to be thrown from the mower. When a blade needs sharpening or replacement, take the lawn mower to your servicing dealer.
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Page 21: Engine Oil Level
Engine Oil Level Check the engine oil level with the engine stopped and the mower in a level position. 1.Remove the oil filler cap/dipstick and wipe it clean. 2.Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. -
Page 22: Fuel Level
Fuel level Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. See page 23 for fuel recommendations. Remove the fuel filler cap FUEL FILLER CAP UPPER LIMIT and check the fuel level. Refill the tank if the fuel level is low. -
Page 23: Fuel Recommendations
Fuel Recommendations Use unleaded gasoline with a research octane rating of 91 or higher (a pump octane rating of 86 or higher). This engine is certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use gasoline that is stale, contaminated, or mixed with oil. -
Page 24: Air Cleaner
Air Cleaner Inspection Make sure the air filters are clean and in good condition. A dirty air filter will restrict air flow to the carburetor, reducing engine performance. Refer to page 55 for air cleaner service. AIR CLEANER NUTS AIR CLEANER HOSE (TWNH type) FOAM FILTER ELEMENT AIR CLEANER COVER... -
Page 25: Grass Bag (Twnh Type)
Grass Bag (TWNH type) A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled. Also the bag is easier to empty when not packed full. - Page 26 Removal 1.Raise the discharge guard, grasp the grass bag handle and remove the grass bag. 2.Release the discharge guard. 3.When the grass bag is clear of the discharge guard, you can lift the grass bag through the handlebars, or remove it from the rear of the mower below the handlebar.
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Page 27: Cutting Height
Cutting Height Check the cutter housing cutting height settings. The lowest setting is approximately 16 mm and the highest setting is 76 mm. To adjust cutting height, pull the adjustment lever toward the wheel, and move it into another notch. If you are not sure what cutting height to select, start with a high setting and check the appearance of the lawn after mowing a small area. -
Page 28: Operation
5. OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review the SAFETY INSTRUCTIONS beginning on page 4 and SAFE MOWING PRACTICES on pages 37 and 38. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. - Page 29 2.Move the throttle lever to the proper starting position. COLD ENGINE: Move the throttle lever to the CHOKE position. CHOKE THROTTLE LEVER WARM ENGINE: Move the throttle lever to the HIGH position. HIGH THROTTLE LEVER...
- Page 30 3.Release the drive clutch lever. If the drive clutch lever is engaged, the mower will move forward when you operate the starter. 4.By standing in the back side of the mower at the operating position, push the flywheel brake lever forward and hold it against the handlebar.
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Page 31: Operating The Controls For Mowing
OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the HIGH position. When the blade rotates at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed, the blade could fracture and come apart. -
Page 32: Drive Clutch Lever
Drive Clutch Lever Push the drive clutch lever forward and hold it against the handlebar to propel the mower forward. Release the drive clutch lever to stop the mower’s forward movement. Always release the drive clutch lever before starting the engine. If the drive clutch is engaged, the mower will move forward when you operate the starter. -
Page 33: Shift Lever
Shift Lever With the drive clutch released, move the shift lever to select 1st (slow), 2nd (medium) or 3rd (fast). Do not use the throttle lever to adjust your forward speed. Forward speed should be adjusted with the shift lever, not the throttle lever. The throttle lever must remain in the ‘‘HIGH’’... -
Page 34: Stopping The Engine
STOPPING THE ENGINE Emergency Engine Stop Release the drive clutch lever and flywheel brake lever. STOP FLYWHEEL BRAKE LEVER DRIVE CLUTCH LEVER... -
Page 35: Normal Engine Stop
Normal Engine Stop 1.Move the throttle lever to the LOW position. THROTTLE LEVER 2.Release the drive clutch lever. DISENGAGE DRIVE CLUTCH LEVER... - Page 36 3.Release the flywheel brake lever. FLYWHEEL BRAKE LEVER STOP 4.When the mower is not in use, turn the fuel valve to the OFF position. FUEL VALVE...
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Page 37: Safe Mowing Practices
SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. - Page 38 Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control.
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Page 39: Mowing Tips
MOWING TIPS Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in your area. If you look closely, you’ll see that most grass has stems and leaves. If you cut off the leaves, you’ll scalp the lawn. - Page 40 Blade Speed The blade must spin very fast to cut properly. Always use the HIGH throttle setting, and keep the engine running at maximum rpm. If engine speed drops, it could mean the engine is being overloaded by the blade trying to cut too much grass. Mow a narrower swath, move the mower slower, or raise the cutting height.
- Page 41 Clear a clogged deck with a stick, not by your hands. Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible.
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Page 42: Transporting/Storage
6. TRANSPORTING/STORAGE BEFORE LOADING Stop the engine and turn the fuel valve to the OFF position. This will prevent carburetor flooding and reduce the possibility of fuel leakage. If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. -
Page 43: Storage Preparation
STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again. -
Page 44: Cutter Housing
Cutter Housing If using a garden hose or pressure washing equipment to clean the upper side of the cutter housing, be careful to avoid getting water into controls and cables, or anywhere near the engine air cleaner or muffler opening. Washing by water hose joint: 1.To wash the underside of the cutter deck, attach a garden hose to the water hose joint on the cutter deck (see below) and turn... - Page 45 Cleaning by hand: In order to see if any remaining materials attached underside of the cutter housing, clean them using a plastic brush or cloth. 1.Be sure the fuel valve is in the OFF position when resetting the mower, also disconnect the spark plug cap. 2.Wear heavy gloves to protect your hands from the blade.
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Page 46: Fuel
Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components serviced or replaced. -
Page 47: Draining The Fuel Tank And Carburetor
Draining the Fuel Tank and Carburetor 1.Empty the fuel tank into an approved gasoline container. We recommend using a commercially available gasoline hand pump. Do not use an electric pump. 2.Turn the fuel valve to the ON position and loosen the carburetor drain bolt by turning 1 to 2 turns counterclockwise. -
Page 48: Handlebar Folding
Handlebar Folding 1.Remove the grass bag (if installed). 2.Loosen or remove the two handlebar locking knobs. 3.Pull the handlebar struts to release them from the locating grooves, then swing the handlebar forward with the flywheel brake lever and drive clutch lever held by your hand. Don’t allow the cables and air cleaner hose (applicable type) to be bent or pinched. -
Page 49: Storage Precautions
STORAGE PRECAUTIONS If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. -
Page 50: Maintenance
Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If you operate your mower... -
Page 51: Maintenance Safety
Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, Honda genuine parts or their equivalents for repair and replacement. -
Page 52: Maintenance Schedule
(2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. (3) Change engine oil every 25 hours when used heavy load or in high ambient temperature. -
Page 53: Engine Maintenance
ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1.Turn the fuel valve to the OFF position to reduce the possibility of fuel leakage (see page 10). 2.Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 3.Place a suitable container next to the mower to catch the used oil, then tilt the mower on its right side. -
Page 54: Engine Oil Recommendations
5.After changing the engine oil, and before starting the engine, check the oil level with the mower on a level surface: a. Wipe the dipstick clean. b. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. c. -
Page 55: Air Cleaner Service
Air Cleaner Service Dirty air cleaner will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air cleaner more often than specified in the MAINTENANCE SCHEDULE. Operating the engine without an air filters, or damaged filters, will allow dirt to enter the engine, causing rapid engine wear. - Page 56 4.Clean the filter elements. Foam element: Clean in warm soapy water, rinse and allow to dry thoroughly. Or clean in high flashpoint solvent and allow to dry. Dip the element in clean engine oil and squeeze out all the excess. The engine will smoke during initial startup if too much oil is left in the foam.
- Page 57 5.Wipe dirt from the inside of the air cleaner housing and cover, using a moist rag. Be careful to prevent dirt from entering the air duct that leads to the carburetor. 6.Reinstall the filters and cover and tighten the air cleaner nuts securely.
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Page 58: Flywheel Brake Lever Operation Inspection
Flywheel Brake Lever Operation Inspection Start the engine outdoors and move the throttle lever to the HIGH position. Release the flywheel brake lever; the engine should stop quickly. If it does not, take your mower to your servicing dealer for repair. -
Page 59: Spark Plug Service
Spark Plug Service Recommended spark plug: BPR5ES (NGK) , or W16EPR-U (DENSO) An incorrect spark plug can cause engine damage. For good performance, the spark plug must be properly gapped and free of deposits. 1.Disconnect the spark plug cap and remove dirt from the area. SPARK PLUG CAP... - Page 60 2.Use a spark plug wrench to remove the spark plug. 3.Inspect the plug; replace it if the electrode is worn, or if the insulator is cracked or chipped. Clean plug completely if you are going to reuse it. 4.Measure the spark plug gap with a suitable gauge. The gap should be 0.7–0.8 mm.
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Page 61: Carburetor Modification For Altitude Operation
Carburetor Modification for Altitude Operation At high altitude, the standard air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. High altitude performance can be improved by specific modifications to the carburetor. -
Page 62: Blade Removal And Installation
To avoid weakening the blade, or causing imbalance or poor cutting, the blade should be sharpened by trained staff at your servicing dealer. If replacing the blade, use a Honda genuine replacement blade or equivalent. - Page 63 Illustration showing the blade disc holder bolt, washer, blade/blade disc, blade holder, woodruff key, and thrust washer removed. THRUST WASHER WOODRUFF KEY WASHER BLADE DISC HOLDER BOLT BLADE HOLDER BLADE/BLADE DISC 4.Remove the blade setting bolt, blade, spring washer, blade washer and self-lock nut from the blade disc.
- Page 64 The blade setting bolts are specially designed for the mower. Should you ever have to replace them, use only Honda genuine parts. Otherwise, the blade may detach from the mower and cause serious injury.
- Page 65 4.Install the thrust washer, woodruff key, blade holder, blade/blade disc, washer and blade disc holder bolt. THRUST WASHER WOODRUFF KEY WASHER BLADE DISC HOLDER BOLT BLADE HOLDER BLADE/BLADE DISC 5.Hold the blade disc firmly, and install the blade disc holder bolt. BLADE DISC BLADE DISC’S HOLE...
- Page 66 6.After installing the blade/blade disc check that it does not interfere with the housing. If the blade contacts the housing, consult an authorized Honda servicing dealer. A bent blade can be the cause of serious personal injury or accident. If you don’t have a torque wrench, have your servicing dealer tighten the blade setting bolts and the blade disc holder bolt before you use the mower.
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Page 67: Grass Bag Cleaning And Replacement (Twnh Type)
Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda genuine bag or its equivalent. Bag Removal Unclip the plastic edges of the bag from the frame. -
Page 68: Troubleshooting
8. TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Start Possible Cause Correction Fuel valve OFF. Turn fuel valve ON (p. 28). Throttle lever in wrong position. Move throttle lever to CHOKE position, unless the engine is warm (p. 29). Out of fuel. Refuel (p. - Page 69 VIBRATION PROBLEMS Excessive Vibration Possible Cause Correction Grass and debris lodged under cutter Clean out cutter housing (p. 44). housing. Blade loose, bent, damaged, or Tighten loose blade bolts. Replace unbalanced by improper sharpening. damaged blade (p. 62). Mechanical damage, such as a bent Take mower to your servicing dealer, or crankshaft.
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Page 70: Specifications
9. SPECIFICATIONS MOWER MODELS Model HRJ216K3 Description Code MACC Type Self-propelled DIMENSIONS,WEIGHTS AND CAPACITIES Model HRJ216K3 Type TDNH TWNH Overall Length 1,740 mm Overall Width 570 mm Overall Height 1,015 mm (with cutting height set at 28mm) Dry mass (weight) 46 kg 49 kg Wheel Base... - Page 71 ENGINE DESIGN AND PERFORMANCE Model HRJ216K3 Engine Model GXV160H2 Engine Type 4-stroke, over head valve forced air-cooled Displacement 163 cm Bore and Stroke Ø 68.0×45.0 mm Compression Ratio 8.0:1 Engine Net Power 3.2 kW (4.3 HP) at 3,600 rpm(TDNH type) (in accordance with SAE J1349*) 2.7 kW (3.6 HP) at 3,000 rpm(TWNH type) Engine Max.
- Page 72 DRIVE TRAIN Mechanism from engine to transmission Shaft drive Clutch Type Dog clutch Operation Manual lever Transmission Type Gear transmission Operation Remote control Number of speeds 3 Speeds Lubrication system Oil bath and splash Lubricant Hypoid gear oil SAE #90 Oil capacity 0.2 lit.
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Page 73: Set-Up Instruction
10. SET-UP INSTRUCTION Unpacking Remove all protective cardboards from the mower, including the piece around the handlebar. Grass Bag Installation Refer to page 67 for grass bag installation. Handlebar Setup 1.Remove the locking knobs from the handlebar mounting section of the cutter housing. - Page 74 9.Secure the wires and air cleaner hose with the wire band as shown below (TWNH type). Secure the wires with the wire band as shown below (TDNH type). View from arrow of sections TWNH type WIRE BAND (4) 40 mm 170 mm 40 mm 70 mm...
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Page 75: Index
INDEX ..................24 Air Cleaner ............24 Air Cleaner Hose (TWNH type) ..............55 Air Cleaner Service ............17 ARE YOU READY TO MOW? ...............42 BEFORE LOADING ...................18 Blade ........62 BLADE REMOVAL AND INSTALLATION ......61 Carburetor Modification for Altitude Operation ..............17 CHECK YOUR LAWN ..............18 CHECK YOUR MOWER .............8... - Page 76 ...............48 Handlebar Folding ...................75 Index ............42 LOADING AND UNLOADING ................50 MAINTENANCE .............51 MAINTENANCE SAFETY ............52 MAINTENANCE SCHEDULE ............28 MOWING PRECAUTIONS ................39 MOWING TIPS ..............35 Normal Engine Stop .......31 OPERATING THE CONTROLS FOR MOWING ................28 OPERATION ............17 PRE-OPERATION CHECKS ............37 SAFE MOWING PRACTICES ...............4 SAFETY INSTRUCTIONS ............7...
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