Tuthill KINNEY KSVB 25 Installation Operation Maintenance Repair Manual

Tuthill KINNEY KSVB 25 Installation Operation Maintenance Repair Manual

Oil lubricated, rotary vane vacuum pumps

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KINNEY
Oil Lubricated, Rotary Vane Vacuum Pumps
INSTALLATION
OPERATION
MAINTENANCE
REPAIR
WARNING
DO NOT OPERATE
BEFORE READING MANUAL
07/2014
KSVB™ SERIES
®
LEADING THE SEARCH FOR NEW SOLUTIONS
4840 West Kearney Street, P. O. Box 2877
Springfield, Missouri USA 65801-2877
Tel 417 865-8715 800 825-6937 Fax 417 865-2950
www.tuthillvacuumblower.com
Manual 1863-2

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  • Page 1 Manual 1863-2 KINNEY KSVB™ SERIES ® Oil Lubricated, Rotary Vane Vacuum Pumps INSTALLATION OPERATION MAINTENANCE REPAIR WARNING DO NOT OPERATE BEFORE READING MANUAL LEADING THE SEARCH FOR NEW SOLUTIONS 4840 West Kearney Street, P. O. Box 2877 Springfield, Missouri USA 65801-2877 Tel 417 865-8715 800 825-6937 Fax 417 865-2950 07/2014 www.tuthillvacuumblower.com...
  • Page 2: Safety Precautions For Rotary Vane Pumps

    CAUTION DO NOT VALVE OR RESTRICT PUMP DISCHARGE OPENING. USE OIL MIST ELIMINATOR WHEN OPERATING PUMP, ENSURE ADEQUATE VENTILATION WHEN DISCHARGING INDOORS REFER TO MANUAL SAFETY INSTRUCTIONS. NOTICE The above safety instruction tags were permanently affixed to your pump prior to shipment. Do not remove, paint over or obscure in any manner.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE SAFETY PRECAUTIONS FOR ROTARY VANE PUMPS INTRODUCTION SECTION 1 — GENERAL INSTRUCTIONS 1.1 — SAFETY INSTRUCTIONS 1.2 — APPLICATION RANGE 1.3 — PRINCIPLE OF OPERATION 1.4 — SPECIFICATION TABLE KSVB-25 DIMENSIONAL DRAWINGS AND PERFORMANCE CURVES KSVB-40/65 DIMENSIONAL DRAWINGS AND PERFORMANCE CURVES KSVB-100 DIMENSIONAL DRAWINGS AND PERFORMANCE CURVES 1.5 —...
  • Page 4: Introduction

    ® Tuthill Vacuum & Blower Systems. Please examine the pump for shipping damage, and if any damage is found, report it immediately to the carrier. If the pump is to be installed at a later date make sure it is stored in a clean, dry location and rotated regularly.
  • Page 5: Specification Table

    chambers. The volume of these chambers varies with the rotation of the rotor. The gas sucked into the inlet chamber is compressed and then pushed out at the exhaust valve. The oil injected in the inlet chamber guarantees the air- tightness, the lubrication and cooling of the pump.
  • Page 6: Ksvb-25 Dimensional Drawings And Performance Curves

    KSVB-25 All dimensions are shown in both inches and millimeters. 9.09 2.28 1.73 3.50 6.18 8.31 6.81 9.69 1.97 8.31 8.31 0.75 11.02 2.56 14.02 2.20 6.10 7.48 3.15 0.43 3.94 2.25 7.76 KSVB-25 * Motor size specific dimensions 230 V 10.83 / 275 7.6 / 193 8.19 / 208...
  • Page 7: Ksvb-40/65 Dimensional Drawings And Performance Curves

    KSVB-40/65 All dimensions are shown in both inches and millimeters. 11.2 9.25 10.04 10.43 8.54 13.78 16.7 16.7 20.1 — 1.57 8.66 5.91 1.69 KSVB-40 — 16.73 12.6 6.69 3.74 1.97 10.47 10.39 8.50 13.78 18.9 18.9 22.2 8.46 — 8.46 5.91 2.05...
  • Page 8: Ksvb-100 Dimensional Drawings And Performance Curves

    KSVB-100 All dimensions are shown in both inches and millimeters. 8.23 3.74 10.16 12.60 15.75 10.67 9.66 10.67 11.42 13.78 6.30 29.72 23.23 12.99 2.09 8.86 1.06 8.86 5.91 TYPICAL PUMPING SPEED CURVES...
  • Page 9: Transport And Packing

    1.5 — TRANSPORT AND PACKING KSVB vacuum pumps pass a rigorous operating test in the factory and are packed to avoid transportation damage. Please check packaging on delivery for any shipping damage. Packing materials should be disposed of according to environmental laws or reused.
  • Page 10: Electrical Connection

    Observe all safety regulations. SERVICE AT TUTHILL VACUUM & BLOWER SYSTEMS: If you send a pump to TVBS you must indicate whether the pump is free of substances damaging to health, or whether it is contaminated. If it is contaminated, you should also indicate the nature of hazard.
  • Page 11: Maintenance Schedule Chart

    WARNING: When disposing of used oil, please observe the relevant environmental regulations. Due to the design concept, KSVB pumps require very little maintenance under normal operating conditions. The work required is described in the following sections. IMPORTANT: • All work must be done by suitably trained personnel. •...
  • Page 12: Oil Changing And Replacing The Oil Filter

    Reassemble in the reverse sequence. 3.9 — BREAKDOWN ANALYSIS If you have a breakdown, please contact the Tuthill Vacuum & Blower Systems Service Department. SECTION 4 — SPARE PARTS To guarantee safe operation of the vacuum pump, only original spare parts and accessories should be used. When...
  • Page 13: Troubleshooting Guide

    on the inside back cover of this manual can save you time and expense by including this reference identification on any replacement part orders, or if you require service or application assistance. Listed below are consummables and main spare parts kits for KSVB pumps. These are usually available from TVBS’s service centers, consult factory for details.
  • Page 15 KSVB-25 — PARTS LIST ITEM ITEM DESCRIPTION DESCRIPTION Screw Dirt Trap Screw Intake Flange End Plate with Gas Ballast Intake Flange End Plate without Gas Ballast Screw O-Ring Gas Ballast Screw Kit Gas Ballast Silencer Reduction + O-Ring Rotor Reduction Vane set of 3 Valve Plate Screw...
  • Page 17 KSVB-40 — PARTS LIST ITEM ITEM DESCRIPTION DESCRIPTION O-Ring Module Spring Screw Intake Valve Protective Cover Cooling Fan Intake Flange Screw O-Ring Washer O-Ring Radial Shaft Seal Filter End Plate without GB Locking Screw End Plate with GB Intake Flange Screw Intake Flange Screw...
  • Page 19 KSVB-65 — PARTS LIST ITEM ITEM DESCRIPTION DESCRIPTION Module Cover Lifting Lug O-Ring Screw Protective Cover Spring Screw Intake Valve Turbine Intake Flange Screw O-Ring Washer O-Ring Filter Radial Shaft Seal End Plate without Gas Ballast Locking Screw End Plate with Gas Ballast Intake Flange Screw Intake Flange...
  • Page 21 KSVB-100 — PARTS LIST ITEM # DESCRIPTION ITEM # DESCRIPTION O-Ring Module Cover Spring Screw Intake Valve Protective Cover Intake Flange Screw O-Ring Turbine O-Ring Screw Filter Washer Locking Screw Radial Shaft Seal Intake Flange End Plate without GB Intake Flange End Plate with GB Washer Screw...
  • Page 22: Warranty - Vacuum Products

    WARRANTY – VACUUM PRODUCTS Subject to the terms and conditions hereinafter set forth and set forth in General Terms of Sale, Tuthill Vacuum & Blower Systems (the seller) warrants products and parts of its manufacture, when shipped, and its work (including installation and start-up) when performed, will be of good quality and will be free from defects in material and workmanship.
  • Page 23 IMPORTANT All KINNEY vacuum pumps manufactured by Tuthill Vacuum & Blower Systems are date coded at time of shipment. In order to ® assure you of the full benefits of the product warranty, please complete, tear out and return the product registration card below, or you can visit our product registration web page at: http://www.tuthillvacuumblower.com/index.cfm/contact-us/product-registration/...
  • Page 24 NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO. 2912 SPRINGFIELD MO POSTAGE WILL BE PAID BY ADDRESSEE ATTN. CUSTOMER SERVICE – VACUUM PRODUCTS TUTHILL VACUUM & BLOWER SYSTEMS PO BOX 2877 SPRINGFIELD MO 65890-2150...

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